2002 FORD F-550 SD
5 recalls, 31 complaints - 48 TSBs
11V352000 Jul 13, 2011
EXTERIOR LIGHTING:TAIL LIGHTS
Defect Description
FORD IS RECALLING CERTAIN MODEL YEAR 2011 RANGER TRUCKS BUILT FROM JANUARY 25, 2011, THROUGH APRIL 25, 2011 AT THE TWIN CITIES ASSEMBLY PLANT, AND SERVICE PARTS DISTRIBUTED TO DEALERS FOR CERTAIN 2004 THROUGH 2011 MODEL YEAR RANGER TRUCKS, 2002 THROUGH 2005 MODEL YEAR EXCURSION VEHICLES, AND 2002 TH... Read more
Consequence
NON-FUNCTIONING LIGHTS COULD INCREASE THE RISK OF A CRASH.
Remedy
DEALERS WILL REPLACE THE SWITCHES FREE OF CHARGE. THE SAFETY RECALL BEGAN ON AUGUST 15, 2011. OWNERS MAY CONTACT FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332.
09V399000 Oct 13, 2009
VEHICLE SPEED CONTROL
Defect Description
FORD IS RECALLING MODEL YEARS 1995-2003 WINDSTAR, 2000-2003 EXCURSION DIESEL, 1993-1997 AND 1999-2003 F-250 SD THROUGH F-550 SD DIESEL, 1992-2003 E-150 THROUGH E-550, 1995-2002 EXPLORER, 1997 AND 2002 MERCURY MOUNTAINEER, 1995-1997 AND 2001-2003 RANGER, AND 1994 F53 VEHICLES EQUIPPED WITH THE TEXAS ... Read more
Consequence
A VEHICLE FIRE COULD OCCUR WITH OR WITHOUT THE ENGINE RUNNING.
Remedy
FORD WILL NOTIFY OWNERS THAT DEALERS WILL INSTALL A FUSED WIRING HARNESS IN LINE WITH THE SCDS. ON 1999-2003 WINDSTAR VEHICLES WITH A LEAKING SCDS, DEALERS WILL ALSO INSPECT THE ABS CONTROL MODULE CONNECTOR AND REPAIR AS NECESSARY. REPAIRS WILL BE COMPLETED FREE OF CHARGE. THE SAFETY RECALL BEGAN... Read more
07E106000 Dec 17, 2007
WHEELS:HUB
Defect Description
CERTAIN FEDERAL-MOGUL REPLACEMENT WHEEL HUB ASSEMBLIES WITH THE BRAND NAMES: NATIONAL, CARQUEST P/NOS. 515020, 515021, 515025, 515053, 515054, 515059, AND 515060, SHIPPED BETWEEN JANUARY 23, 2006, AND DECEMBER 20, 2007, SOLD FOR LIGHT DUTY AND MEDIUM DUTY TRUCKS. THE INBOARD RETENTION NUT USED TO M... Read more
Consequence
WHEEL SEPARATION CAN RESULT IN A VEHICLE CRASH.
Remedy
FEDERAL-MOGUL WILL NOTIFY CUSTOMERS AND WILL REPLACE THE HUB ASSEMBLY FREE OF CHARGE. THE RECALL BEGAN ON FEBRUARY 7, 2008. OWNERS CAN CONTACT FEDERAL-MOGUL TOLL-FREE AT 877-489-6659.
07V553000 Dec 5, 2007
ENGINE AND ENGINE COOLING:ENGINE:DIESEL
Defect Description
ON CERTAIN HEAVY DUTY TRUCKS EQUIPPED WITH 7.3L DIESEL ENGINES, THE CAMSHAFT POSITION SENSOR LOCATED ON THE ENGINE OF THE VEHICLE MAY FUNCTION INTERMITTENTLY, POSSIBLY RESULTING IN AN ENGINE STALL.
Consequence
IN THE EVENT OF AN ENGINE STALL, A CRASH COULD RESULT WITHOUT WARNING.
Remedy
DEALERS WILL INSPECT THE SENSOR AND REPLACE IT WITH AN IMPROVED CAMSHAFT POSITION SENSOR FREE OF CHARGE. THE RECALL BEGAN ON DECEMBER 29, 2007. OWNERS MAY CONTACT FORD AT 1-866-436-7332.
06V286000 Aug 1, 2006
VEHICLE SPEED CONTROL
Defect Description
ON CERTAIN TRUCKS EQUIPPED WITH SPEED CONTROL, GASOLINE OR NATURAL GAS ENGINES, THE SPEED CONTROL DEACTIVATION SWITCH MAY OVERHEAT.
Consequence
OVERHEATING COULD RESULT IN SMOKE OR BURN AND AN UNDERHOOD FIRE.
Remedy
DEALERS WILL INSTALL A FUSED WIRING HARNESS INTO THE SPEED CONTROL SYSTEM FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 7, 2006. OWNERS MAY CONTACT FORD AT 1-866-436-7332. (NOTE: ALSO SEE RECALLS 05V017 AND 05V388)
Complaint Statistics
31 total complaints
3 fires 1 injuries
Top Reported Components
| Component | Complaints |
|---|---|
| FUEL SYSTEM, DIESEL | 7 |
| SERVICE BRAKES, HYDRAULIC | 3 |
| ENGINE AND ENGINE COOLING:ENGINE | 2 |
| ELECTRICAL SYSTEM | 2 |
| ENGINE AND ENGINE COOLING:COOLING SYSTEM:FAN | 1 |
| STRUCTURE:FRAME AND MEMBERS | 1 |
| TIRES:TREAD/BELT | 1 |
| ENGINE AND ENGINE COOLING | 1 |
| ELECTRICAL SYSTEM:ALTERNATOR/GENERATOR/REGULATOR | 1 |
| STEERING | 1 |
ELECTRICAL SYSTEM
Jan 22, 2020
Incident date: Dec 18, 2019
CONNECTOR #270B MELTED AT CENTRAL JUNCTION CONNECTOR. VEHICLE WAS BOTH IN MOTION AND PARKED
Fire
ENGINE
May 14, 2014
Incident date: May 6, 2014
TL* THE CONTACT OWNS A 2002 FORD F-550 SD. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 60 MPH, THICK WHITE SMOKE WAS SEEN FROM UNDERNEATH THE VEHICLE. AFTER INSPECTING THE VEHICLE, THE CONTACT DISCOVERED FLAMES COMING FROM UNDER THE HOOD AND FRONT OF THE VEHICLE. THE VEHICLE WAS DESTROYED. T... Read more
Fire
1 injured
TIRES
May 17, 2012
Incident date: May 1, 2012
2002 FORD F550 FLATBED TRUCK. CONSUMER STATES VEHICLE IS UNSAFE TO DRIVE *TGW THE CONSUMER STATED ALL OF THE TIRES WERE DRY ROTTED, TO THE POINT THEY COULD NOT BE RE-TREADED. THE REAR BRAKES AND WHEEL SEALS NEEDED TO BE REPLACED. THE FUEL SENDING ASSEMBLY FAILED, AND HAD TO BE REPLACED AT A COST O... Read more
EXTERIOR LIGHTING
May 17, 2012
Incident date: May 1, 2012
2002 FORD F550 FLATBED TRUCK. CONSUMER STATES VEHICLE IS UNSAFE TO DRIVE *TGW THE CONSUMER STATED ALL OF THE TIRES WERE DRY ROTTED, TO THE POINT THEY COULD NOT BE RE-TREADED. THE REAR BRAKES AND WHEEL SEALS NEEDED TO BE REPLACED. THE FUEL SENDING ASSEMBLY FAILED, AND HAD TO BE REPLACED AT A COST O... Read more
SERVICE BRAKES, HYDRAULIC
May 17, 2012
Incident date: May 1, 2012
2002 FORD F550 FLATBED TRUCK. CONSUMER STATES VEHICLE IS UNSAFE TO DRIVE *TGW THE CONSUMER STATED ALL OF THE TIRES WERE DRY ROTTED, TO THE POINT THEY COULD NOT BE RE-TREADED. THE REAR BRAKES AND WHEEL SEALS NEEDED TO BE REPLACED. THE FUEL SENDING ASSEMBLY FAILED, AND HAD TO BE REPLACED AT A COST O... Read more
FUEL SYSTEM, DIESEL
May 17, 2012
Incident date: May 1, 2012
2002 FORD F550 FLATBED TRUCK. CONSUMER STATES VEHICLE IS UNSAFE TO DRIVE *TGW THE CONSUMER STATED ALL OF THE TIRES WERE DRY ROTTED, TO THE POINT THEY COULD NOT BE RE-TREADED. THE REAR BRAKES AND WHEEL SEALS NEEDED TO BE REPLACED. THE FUEL SENDING ASSEMBLY FAILED, AND HAD TO BE REPLACED AT A COST O... Read more
FUEL SYSTEM, GASOLINE
Dec 2, 2011
Incident date: Nov 29, 2011
DRIVING VEHICLE, VEHICLE LOST POWER. DRIVER JUST MADE IT OFF THE ROAD. HAD THE VEHICLE TOWED TO A SERVICE STATION. BEING TOLD THAT THE FUEL TANK IS DE-LAMINATING. THEY HAVE TO REPLACE THE WHOLE FUEL SYSTEM. TOTAL COST $3,500.00. CALLED FORD, THEY ARE SAYING THERE IS NO KNOWN PROBLEM. WHEN I D... Read more
FUEL SYSTEM, DIESEL
Jun 15, 2010
Incident date: Jun 11, 2010
FORD F550 TRUCK HAS FUEL TANK PROBLEM. FUEL LINES, PUMP, FILTER & INJECTORS GETTING CLOGGED DUE TO FLAKING ON THE INSIDE OF THE TANK. ISSUE BLAMED ON POOR DIESEL FUEL, BUT HAVE RESEARCHED SEVERAL OTHER CASES ALL REPORTING THE EXACT SAME ISSUES. FORD IS TAKING NO RESPONSIBILITY. TRUCK WILL LOSE P... Read more
FUEL SYSTEM, DIESEL
Nov 20, 2009
Incident date: Oct 28, 2009
VEHICLE HAD LOSS OF POWER AND RAN ROUGH. FINALLY VEHICLE STOPPED WORKING. THE CULPRIT WAS THE FORD FUEL TANK THAT HAD DELAMINATED. THE TANK HAD TO BE REPLACED. THE COST: $1600.00. ADDITIONALLY, THERE WAS A LOSS OF REVENUE AS THIS VEHICLE IS USED FOR PRODUCTION PURPOSES. FORD DENIED RESPONSIBILIT... Read more
FUEL SYSTEM, DIESEL
Apr 23, 2009
Incident date: Apr 1, 2008
SERVICING DEALER JUST ADVISED THAT THE DIESEL FUEL TANK IS DELAMINATING FROM THE INSIDE AND CAUSING FUEL LINE, FUEL FILTER, AND FUEL INJECTOR CLOGGING. ALTHOUGH WE ALWAYS USED CLEAN DIESEL ONLY, DEALERSHIP WOULD NOT SAY WHAT CAUSED PROBLEM BUT WELL AWARE OF IT. QUOTED $3,500.00 TO REPLACE FUEL TAN... Read more
FUEL SYSTEM, DIESEL
Jan 14, 2009
Incident date: Jan 11, 2009
MY 2002 FOR F 550 WAS DRIVING AND LOST POWER IN TRAFFIC EVENTUALLY LOSING POWER AND STALLING IN TRAFFIC ON A VERY BUSY ROAD. THE TRUCK WAS TOWED TO A LOCAL DEALER AND I WAS INFORMED THAT THE INSIDE OF THE GAS TANK WAS DELAMINATING WHICH CAUSED A FAILURE IN THE GAS TANK, FAILURE IN THE SENDING UNIT,T... Read more
SUSPENSION:REAR
Nov 24, 2008
Incident date: Oct 28, 2008
TL*THE CONTACT OWNS A 2002 FORD F550 SUPER DUTY. THE CONTACT STATED THAT THE REAR SUSPENSION SYSTEM FAILED, WHICH WAS A RESULT OF A DEFECT REPAIR BY THE FONTAINE MODIFICATION COMPANY. THE COMPANY SENT NOTIFICATIONS TO THE VEHICLES THAT HAD A DEFECT WITH THE REAR SUSPENSION SYSTEM. THE REAR SUSPEN... Read more
FUEL SYSTEM, DIESEL
Sep 16, 2008
Incident date: Sep 13, 2008
2002 FORD F550 SUPER DUTY DIESEL WITH 44,000 MILES HAS A RUSTING FUEL TANK CAUSING THE FUEL FILTER, PUMP, AND INJECTORS TO GET CLOGGED. ONLY DIESEL FUEL HAS BEEN USED. WHEN UNDER ANY STRAIN OR LOAD THE ENGINE WITH BEGIN TO LOSE POWER AND SPUTTER. ONCE THE ENGINE RUNS FOR A FEW MINUTES AT IDLE IT ... Read more
POWER TRAIN:AXLE ASSEMBLY
Apr 22, 2008
Incident date: Apr 17, 2008
THE FRONT AXLE TUBE IS BROKEN AND CRACKED THROUGH WHERE THE CENTERING SUPPORT ROD ATTACHES TO THE AXLE. WHEN THIS OCCURRED IT FELL DOWN ONTO THE CENTER LINK OF THE STEERING WHICH CAUSED THE STEERING TO BIND AND NOT TURN FREELY. THIS HAPPENED IN OUR CORPORATION YARD,BUT HAD IT HAPPENED ON THE ROAD IT... Read more
STEERING:HYDRAULIC POWER ASSIST SYSTEM
Dec 1, 2006
Incident date: Sep 4, 2006
2002 F550'S POWER STEERING MECHANISM IN ENGINE COMPARTMENT BROKE OFF AND STRUCK ANOTHER VEHICLE ON THE HIGHWAY. *TS A VACUUM FOR THE POWER STEERING AND BRAKES BROKE. *NM
SERVICE BRAKES, HYDRAULIC
Dec 1, 2006
Incident date: Sep 4, 2006
2002 F550'S POWER STEERING MECHANISM IN ENGINE COMPARTMENT BROKE OFF AND STRUCK ANOTHER VEHICLE ON THE HIGHWAY. *TS A VACUUM FOR THE POWER STEERING AND BRAKES BROKE. *NM
FUEL SYSTEM, DIESEL:STORAGE:TANK ASSEMBLY
Jun 13, 2006
Incident date: Aug 8, 2005
FUEL TANK ON 2002 F SERIES FORD DUMP TRUCKS ARE COATED WITH A SUBSTANCE THAT BREAKS DOWN AND CAUSES BLOCKAGE OF FUEL LINES; ORIGINAL TANK REPLACED AUGUST 2005 SAME PROBLEM WITH REPLACEMENT TANK, 6/06: COATING BREAKING DOWN; CAUSING ENGINE TO SHUT OFF; EXTREMELY DANGEROUS AND OFFERS NO WARNING. *JB ... Read more
FUEL SYSTEM, DIESEL
May 3, 2006
Incident date: May 3, 2006
FUEL TANK FAILURE ON F450 AND F550 FORD CHASSIS. WE HAVE 2 F450 AND 4 F550 BUSES WITH FACTORY INSTALLED FUEL TANKS. THE F550S HAVE BEEN REPLACED AND ARE FAILING THE SECOND AND THIRD TIME WITH NO RECOGNITION CONTINUED PROBLEM FROM FORD. ONE OF OUR F450S FAILED TODAY. SAME PROBLEM. THE PROBLEM APPEARS... Read more
ENGINE AND ENGINE COOLING:ENGINE
Dec 28, 2005
Incident date: Sep 4, 2005
2002 FORD F550 ENGINE CAUGHT ON FIRE. *TS *JB
Fire
FUEL SYSTEM, OTHER:STORAGE
Jun 4, 2005
Incident date: Dec 9, 2004
BRACKET SUSPENSION FAILURE ALLOWS REAR END TO SHIFT OVER 6 - 8 INCHES PUNCTURING THE FUEL TANK AND RENDERING THE VEHICLE MOTIONLESS.
SUSPENSION:REAR:SPRINGS:AIR SUSPENSION SYSTEM
Jun 4, 2005
Incident date: Dec 9, 2004
BRACKET SUSPENSION FAILURE ALLOWS REAR END TO SHIFT OVER 6 - 8 INCHES PUNCTURING THE FUEL TANK AND RENDERING THE VEHICLE MOTIONLESS.
WHEELS
Apr 6, 2005
Incident date: Apr 5, 2002
2002 FORD F550 HAS PROBLEMS WITH OIL LEAKS, STEERING, ELECTRICAL SHORTS, BRAKE AND WHEELS FELL OFF.*MR THE VEHICLE ALSO CONSUMED EXCESSIVE AMOUNTS OF OIL. *NM
SERVICE BRAKES, HYDRAULIC
Apr 6, 2005
Incident date: Apr 5, 2002
2002 FORD F550 HAS PROBLEMS WITH OIL LEAKS, STEERING, ELECTRICAL SHORTS, BRAKE AND WHEELS FELL OFF.*MR THE VEHICLE ALSO CONSUMED EXCESSIVE AMOUNTS OF OIL. *NM
ELECTRICAL SYSTEM
Apr 6, 2005
Incident date: Apr 5, 2002
2002 FORD F550 HAS PROBLEMS WITH OIL LEAKS, STEERING, ELECTRICAL SHORTS, BRAKE AND WHEELS FELL OFF.*MR THE VEHICLE ALSO CONSUMED EXCESSIVE AMOUNTS OF OIL. *NM
STEERING
Apr 6, 2005
Incident date: Apr 5, 2002
2002 FORD F550 HAS PROBLEMS WITH OIL LEAKS, STEERING, ELECTRICAL SHORTS, BRAKE AND WHEELS FELL OFF.*MR THE VEHICLE ALSO CONSUMED EXCESSIVE AMOUNTS OF OIL. *NM
ENGINE AND ENGINE COOLING:ENGINE
Apr 6, 2005
Incident date: Apr 5, 2002
2002 FORD F550 HAS PROBLEMS WITH OIL LEAKS, STEERING, ELECTRICAL SHORTS, BRAKE AND WHEELS FELL OFF.*MR THE VEHICLE ALSO CONSUMED EXCESSIVE AMOUNTS OF OIL. *NM
ELECTRICAL SYSTEM:ALTERNATOR/GENERATOR/REGULATOR
Jan 25, 2005
Incident date: Jan 7, 2005
MYSELF AND 3 OTHER BUSINESSES IN MY AREA OWN FORD F350S AND F 550S ALL OF US HAD ALTERNATORS GO BAD ON THEM AT 40,000 AND BELOW MILES. SEEMS LIKE A BIG COINCIDENCE. CALLING ALL PARTS STORES AND FORD DEALERS WE WERE TOLD THEY WERE OUT OF STOCK AND THEY WERE GETTING ALL KINDS OF CALLS FOR THEM. *NM
ENGINE AND ENGINE COOLING
Apr 9, 2003
Incident date: Apr 9, 2003
THE VEHICLES ENGINE HAD A HOLE IN IT. THE VEHICLE WAS TAKEN TO THE DEALER WHO INDICATED THAT THE OIL LOOKED BAD. THE CONSUMER INDICATED THAT COOLANT HAD BEEN LEAKING INTO THE CRANKCASE. THE MECHANIC STATED THAT HE WOULD VOID THE REMAINDER OF THE CONSUMER'S WARRANTY. HE THEN CALLED THE MANUFACTUR... Read more
TIRES:TREAD/BELT
Feb 25, 2003
Incident date: Feb 25, 2003
THE FRONT PASSENGER TIRE EXPERIENCED TREAD SEPARATION, WHICH CAUSED A TIRE BLOW OUT.*JB *TS
STRUCTURE:FRAME AND MEMBERS
Oct 28, 2002
CONSUMER STATES OF HAVING PROBLEMS WITH THE FRAME CRACKED ALL THE WAY FROM THE PASSENGER SIDE TO ALL THE WAY TO THE BACK SHOCK. DEALER WAS CONTACTED. TS
ENGINE AND ENGINE COOLING:COOLING SYSTEM:FAN
May 28, 2002
Incident date: Feb 20, 2002
THE FAN BELT HAS FAILED (6) DIFFERENT TIMES AT HIGHWAY SPEED WITH A/C ON.DEALER HAS THROWN THERE HANDS UP AND THE CAN,T REPAIR PROBLEM .TRUCK HAS BEEN THERE MANY TIMES AND HAS NOT BEEN REPAIRED . WHEN BELT SNAPS IN (TWO ) I HAVE NO STEERING OR BRAKES .
Technical Service Bulletins, 2002 FORD F-550 SD
48 manufacturer communications from 48 unique bulletins. TSBs describe known problems and recommended fixes from the manufacturer.
Most Affected Components
| Component | Bulletins |
|---|---|
| 061000 ENGINE AND ENGINE COOLING:ENGINE | 5 |
| 110000 ELECTRICAL SYSTEM | 5 |
| 090000 FUEL SYSTEM, OTHER | 3 |
| 103000 POWER TRAIN:AUTOMATIC TRANSMISSION | 2 |
| 350000 EQUIPMENT | 2 |
| 061110 ENGINE AND ENGINE COOLING:ENGINE:GASOLINE:BELTS AND ASSOCIATED PULLEYS | 2 |
| 103100 POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE (TCM/PCM/TECM) | 2 |
| 121000 EXTERIOR LIGHTING:HEADLIGHTS | 2 |
DOR-U2J7Y-02
Jan 13, 2020
350000 EQUIPMENT
This SKU is a Spare Tire Hoist. Test results identified that the pull force parameter was not within specification, as a precautionary measure unsold inventory was requested to be returned for testing and containment. We don't have eviden
DOR-C2C6H-02
Jan 13, 2020
350000 EQUIPMENT
This SKU is a Spare Tire Hoist. Test results identified that the pull force parameter was not within specification, as a precautionary measure unsold inventory was requested to be returned for testing and containment. We don't have eviden
SSM 48157
Sep 2, 2019
110000 ELECTRICAL SYSTEM
Some 2002-2008 F-Super Duty, F-150 and Mark LT vehicles may exhibit concern during or after programing the VSM. The programming may fail or vehicle symptoms such as inoperative door locks, dome lamps, door ajar indicators or auto lamps may
ASI-44408
Feb 1, 2014
356000 EQUIPMENT ADAPTIVE/MOBILITY
FORD: THE RESTRAINT CONTROL MODULE (RCM) WHEN USING VCM II, WOULD HAVE AN ERROR CODE 35 AND DIAGNOSTIC TROUBLE CODE (DTC) B1035, AND DIFFICULTY ATTEMPTING PROGRAMMABLE MODULE INSTALLATION (PMI). MODEL 2001-2004 F-SUPER DUTY. *PE
20052
Nov 1, 2007
104000 POWER TRAIN:TRANSFER CASE (4-WHEEL DRIVE)
1999-2008 F250-F550 SUPER DUTY 4X4 WITH ELECTRONIC SHIFT TRANSFER CASE NOT ENGAGING 4X4. *NJ
05174
Oct 7, 2005
138000 VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM
VACUUM PUMP INOPERATIVE OR RUNS CONTINUOUSLY - CLIMATE CONTROL DEFAULTS TO DEFROST MODE. *TT
05188
Oct 7, 2005
136100 VISIBILITY:WINDSHIELD WIPER/WASHER:SWITCH/WIRING
SERVICE KIT AVAILABLE FOR WIPER MOTOR WIRING. *TT
04227
Oct 7, 2005
100000 POWER TRAIN
DRIVE AWAY SHUDDER OR VIBRATION. *EH
18735
Jul 1, 2005
121000 EXTERIOR LIGHTING:HEADLIGHTS
HEADLIGHT ADJUSTMENT - CHASSIS CAB INCOMPLETE VEHICLES. *TT
042421
Jun 7, 2005
151300 SEAT BELTS:FRONT:RETRACTOR
SAFETY BELT RETRACTION SPEED. *TT
18406
Feb 1, 2005
162000 STRUCTURE:BODY
SERVICE TIPS BEFORE ARC WELDING ON THE FRAME OR BODY OF A UNIT. *TT
18376
Jan 1, 2005
103000 POWER TRAIN:AUTOMATIC TRANSMISSION
A COLD WEATHER REVERSE ENGAGEMENT STALL. *TT
0471
Dec 31, 2004
110000 ELECTRICAL SYSTEM
WARNING INDICATORS-PARKING AID-REVERSE SENSING SYSTEM (RSS) AND FORWARD SENSING SYSTEM (FSS)-FALSE ACTIVATION OF WARNING TONE-SERVICE TIPS. *MJ UPDATE. *TT
042107
Dec 13, 2004
103100 POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE (TCM/PCM/TECM)
GENERAL (PCM) POWER TRAIN CONTROL MODULE PROGRAMMING PROCEDURES. *TT
042411
Dec 13, 2004
180000 VEHICLE SPEED CONTROL
MEMONTARY RETURN TO IDLE DURING AGGRESSIVE ACCELERATION - DIAGNOSTIC TROUBLE CODE (DTC) P0123. *TT
18223
Oct 1, 2004
033100 SERVICE BRAKES, HYDRAULIC:POWER ASSIST:VACUUM
VACUUM PUMP INOPERATIVE OR RUNS CONTINUOUSLY - CLIMATE CONTROL DEFAULTS TO DEFROST. OASIS. TO ALSO INCLUDE 2005 SUPER DUTY F-SERIES, EXCURSION, AND F650/750. *TT
18217
Oct 1, 2004
090000 FUEL SYSTEM, OTHER
MULTIPLE VEHICLES - FUEL LEVEL INDICATION CONCERNS - SERVICE TIP. VARIOUS MODELS INCLUDING 2005 SUPER DUTY F-SERIES, EXCURSION, EXPEDITION, EXPLORER, MOUNTAINEER AND AVIATOR. *TT
04174
Sep 6, 2004
110000 ELECTRICAL SYSTEM
MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATED - SYSTEM LEAN DIAGNOSTIC TROUBLE CODES (DTC'S) - SERVICE TIPS. VARIOUS MODELS INCLUDING 2004 F-SERIES. *TT
17406
Sep 1, 2004
061000 ENGINE AND ENGINE COOLING:ENGINE
LOW POWER, POOR FUEL ECONOMY, FUEL GELLING COLD, EXCESSIVE WHITE SMOKE COLD, OR HARD START. *MJ THIS OASIS UPDATES PREVIOUS OASIS DATED 12/01/03. *TT
17784
May 1, 2004
110000 ELECTRICAL SYSTEM
DOOR AJAR LIGHT WORKING IMPROPERLY AFTER VEHICLE SECURITY MODULE REPLACEMENT. *TT
17822
May 1, 2004
102000 POWER TRAIN:MANUAL TRANSMISSION
MANUAL TRANSMISSION FLUID LEAK. *TT
17829
May 1, 2004
104000 POWER TRAIN:TRANSFER CASE (4-WHEEL DRIVE)
TRANSFER CASE SHIFT ISSUES ON VEHICLES WITH AN ELECTRONIC SHIFT ON THE FLY (ESOF) TRANSFER CASE. *TT
17603
Mar 1, 2004
141100 AIR BAGS:FRONTAL:SENSOR/CONTROL MODULE
AIR BAG LIGHT ON WITH DIAGNOSTIC TROUBLE CODE (DTC) B1871 OR B1935 FOLLOWING ECS/RCM REPLACEMENT. *TT
17554
Feb 1, 2004
061000 ENGINE AND ENGINE COOLING:ENGINE
OIL/DUST FILM AT CAC CONNECTIONS. *MJ
17571
Feb 1, 2004
110000 ELECTRICAL SYSTEM
MALFUNCTION INDICATOR LAMP (MIL) ON WITH DIAGNOSTIC TROUBLE CODES P0603 (POWERTRAIN CONTROL MODULE KEEP ALIVE MEMORY ERROR) OR P0605 ( POWERTRAIN CONTROL MODULE READ ONLY MEMORY ERROR). *TT
04185
Jan 1, 2004
107000 POWER TRAIN:AXLE HUBS
FRONT HUBS NOT ENGAGING, NOT STAYING ENGAGED AND/OR UNLOCKING. *TT
17316
Nov 1, 2003
090000 FUEL SYSTEM, OTHER
FUEL SIGNAL TO INSTRUMENT CLUSTER SERVICE TIP. *TT
16518
Oct 30, 2003
061110 ENGINE AND ENGINE COOLING:ENGINE:GASOLINE:BELTS AND ASSOCIATED PULLEYS
ACCESSORY DRIVE BELT SQUEALING NOISE FROM THE ENGINE AREA WHEN THE ENGINE FAN CLUTCH IS ENGAGED WHILE OPERATED IN HOT DUSTY CLIMATES. VARIOUS MODELS INCLUDING 2003 F450/550. *TT
03174
Sep 1, 2003
010000 STEERING
STEERING WHEEL FIGHT AFTER RIDING OVER BUMPS/RUTS. 2003, 2004 F450 AND F550 MODELS INCLUDED. *TT
03911
May 12, 2003
061000 ENGINE AND ENGINE COOLING:ENGINE
ROUGH IDLE AND/OR HESITATION WHEN ACCLERATING ON CERTAIN SUPER DUTY VEHICLES EQUIPPED WITH A 5.4L OR 6.8L ENGINE. *TT
02227
Nov 11, 2002
061000 ENGINE AND ENGINE COOLING:ENGINE
ENGINE-CYLINDER HEAD DECK LEAK-4.6 AND 5.4L ENGINES-NEW SERVICE-ONLY GASKET AND CYLINDER HEAD KITS AVAILABILITY. *MJ
16403
Nov 1, 2002
061000 ENGINE AND ENGINE COOLING:ENGINE
ENGINE-LIGHT TICK OR RATTLE TYPE NOISE FROM ENGINE AFTER COLD START. *MJ
16291
Oct 1, 2002
061110 ENGINE AND ENGINE COOLING:ENGINE:GASOLINE:BELTS AND ASSOCIATED PULLEYS
LOUD SQUEALING NOISE FROM THE ENGINE AREA WHEN THE ENGINE FAN CLUTCH IS UNDER LOAD WHILE OPERATED IN HOT DUSTY CLIMATES. VEHICLES EQUIPPED WITH A 7.3L ENGINE. *TT
16136
Aug 1, 2002
113000 ELECTRICAL SYSTEM:STARTER ASSEMBLY
SOME VEHICLES MAY EXHIBIT A REPEAT STARTER FAILURE CONDITION. *TT
16078
Jul 1, 2002
021220 SUSPENSION:FRONT:SPRINGS:TORSION BAR
SOME VEHICLES MAY EXHIBIT A NOISE AT THE FRONT SUSPENSION WHILE DRIVING OVER BUMPS OR AN ENGINE OIL LEAK THROUGH THE ENGINE OIL PAN. *TT
02E20
May 1, 2002
103100 POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE (TCM/PCM/TECM)
SUBJECT REGARDING DEMONSTRATION/ DELIVERY HOLD: POWERTRAIN CONTROL MODULE REPROGRAMMING. *JG
15798
Apr 1, 2002
102000 POWER TRAIN:MANUAL TRANSMISSION
SOME VEHICLES EQUIPPED WITH A 7.3L DI, 4R100 TRANSMISSION AND BUILT BEFORE DECEMBER 10, 2001 MAY REMAIN IN 2ND GEAR WITH THE GEAR SHIFT LEVER IN THE FIRST GEAR POSITION. *TT
15810
Apr 1, 2002
133000 VISIBILITY:POWER WINDOW DEVICES AND CONTROLS
SOME VEHICLES MAY EXHIBIT INOPERATIVE POWER MIRRORS. *TT
15825
Apr 1, 2002
121000 EXTERIOR LIGHTING:HEADLIGHTS
SOME VEHICLES MAY EXHIBIT ONE OR BOTH HEADLAMPS CRACKED AT THE FRONT SIDE OF THE HEADLAMP LENS AREA. *TT
15827
Apr 1, 2002
090000 FUEL SYSTEM, OTHER
SOME VEHICLES EQUIPPED WITH LPG ENGINE MAY EXHIBIT THE TWO FUEL GAUGES DISPLAYING DIFFERENT FUEL LEVELS. *TT
15843
Apr 1, 2002
011000 STEERING: STEERING WHEEL/HANDLE BAR
SOME VEHICLES MAY EXHIBIT STEERING WHEEL CLEAR VIEW CONDITION. *TT
15849
Apr 1, 2002
162300 STRUCTURE:BODY:DOOR
SOME VEHICLES BUILT FROM 12/01/2001 TO 02/08/2002 MAY EXHIBIT A BROKEN DOOR HANDLE RIVET. *TT
15687
Mar 1, 2002
111000 ELECTRICAL SYSTEM:12V/24V/48V BATTERY
CERTAIN SUPER DUTY VEHICLES EQUIPPED WITH LPG ENGINE MAY EXHIBIT A DEAD BATTERY CONDITION AFTER LEAVING THE VEHICLE PARKED FOR 2 OR 3 DAYS. *TT
15574
Jan 1, 2002
980000 UNKNOWN OR OTHER
SOME VEHICLES MAY EXHIBIT A DIFFICULTY IN PROGRAMMING THE KEY FOB(S). *TT
15311
Oct 1, 2001
061100 ENGINE AND ENGINE COOLING:ENGINE:GASOLINE
SOME 4X4 VEHICLES MAY EXHIBIT A CRANK NO START CONDITION. *TT
15297
Oct 1, 2001
135000 VISIBILITY:REARVIEW MIRRORS/DEVICES
SOME VEHICLES MAY EXHIBIT AN INOPERATIVE SIDE POWER MIRROR CONDITION. *TT
010901
Sep 1, 2001
220000 SEATS
SUBJECT PERTAINING TO PASSENGER SEAT MISBUILD.*JB
15109
Aug 1, 2001
103000 POWER TRAIN:AUTOMATIC TRANSMISSION
A COLD WEATHER REVERSE ENGAGEMENT STALL. *YD
FORD F-550 SD - All Years Overview
Complete safety history for the FORD F-550 SD across all model years (1993, 2026).
176
Total Recalls
612
Total Complaints
0
Investigations
18
Reported Crashes
39
Reported Fires
1
Reported Deaths
FORD F-550 SD - Year by Year
Compare recalls and complaints across model years. Click any year to see full details.
| Year | Recalls | Complaints | |
|---|---|---|---|
| 2026 | 2 | 3 | View |
| 2025 | 3 | 3 | View |
| 2024 | 2 | 5 | View |
| 2023 | 9 | 1 | View |
| 2022 | 12 | 15 | View |
| 2021 | 9 | 15 | View |
| 2020 | 8 | 7 | View |
| 2019 | 5 | 4 | View |
| 2018 | 3 | 0 | View |
| 2017 | 8 | 5 | View |
| 2016 | 3 | 4 | View |
| 2015 | 3 | 18 | View |
| 2014 | 6 | 10 | View |
| 2013 | 9 | 3 | View |
| 2012 | 10 | 8 | View |
| 2011 | 12 | 4 | View |
| 2010 | 7 | 2 | View |
| 2009 | 5 | 1 | View |
| 2008 | 4 | 31 | View |
| 2007 | 2 | 25 | View |
| 2006 | 2 | 55 | View |
| 2005 | 5 | 41 | View |
| 2004 | 3 | 67 | View |
| 2003 | 5 | 40 | View |
| 2002 (current) | 5 | 31 | |
| 2001 | 7 | 35 | View |
| 2000 | 6 | 85 | View |
| 1999 | 9 | 92 | View |
| 1998 | 2 | 0 | View |
| 1997 | 3 | 2 | View |
| 1996 | 2 | 0 | View |
| 1995 | 2 | 0 | View |
| 1994 | 2 | 0 | View |
| 1993 | 1 | 0 | View |