1991 BMW 525I

4 recalls — 21 complaints

98V178000 Aug 4, 1998
ENGINE AND ENGINE COOLING:COOLING SYSTEM
VEHICLE DESCRIPTION: PASSENGER VEHICLES. A MALFUNCTION OR FAILURE OF A COOLANT SYSTEM COMPONENT, SUCH AS A THERMOSTAT, WATER PUMP, OR FAN BELT, CAN RESULT IN SIGNIFICANTLY INCREASED COOLANT TEMPERATURE AND SYSTEM PRESSURE. IF THE INDICATIONS OF A CRITICAL OVERHEATING CONDITION IS NOT NOTICED BY THE DRIVER, IT IS POSSIBLE THAT DAMAGE TO, OR FAILURE OF, A COOLANT SYSTEM COMPONENT COULD OCCUR.
Remedy: DEALERS WILL INSTALL A NEW DESIGN RADIATOR CAP TO CONTROL PRESSURE AND PROVIDE GREATER COOLANT OVERFLOW IN THE EVENT OF OVERHEATING.
340,000 vehicles affected
97V131000 Aug 19, 1997
VEHICLE SPEED CONTROL
THE CRUISE CONTROL AND THROTTLE CABLES ARE ATTACHED TO THE SAME THROTTLE VALVE ACTUATING LEVER AT THE THROTTLE HOUSING. IT IS POSSIBLE THAT THE PLASTIC BUSHING ON EITHER CABLE COULD BREAK DUE TO ENVIRONMENTAL INFLUENCES COUPLED WITH VIBRATION. IF THE BUSHING BREAKS, THE OUTER CABLE HOUSING CAN SEPARATE FROM THE BUSHING. IN THIS CASE, DURING APPLICATION OF THE THROTTLE PEDAL WITHOUT CRUISE CONTROL BEING ENGAGED, THE OUTER TUBE COULD CATCH ON THE EDGE OF THE BROKEN BUSHING.
Remedy: DEALERS WILL INSTALL A SPRING STEEL CLIP ON THE OUTER TUBE OF EACH CABLE IN THE AREA OF THE ADJUSTING SCREW AND PLASTIC BUSHING. THE CLIP IS DESIGNED TO PREVENT THE OUTER TUBE FROM DISLODGING FROM THE BUSHING.
410,000 vehicles affected
96V110000 Jul 1, 1996
AIR BAGS:FRONTAL
THE AIR BAG CONTACT RING LOCKING TAB LOCATED IN THE STEERING WHEEL ASSEMBLY CAN BREAK WITHOUT WARNING.
Remedy: DEALERS WILL REPLACE THE LOCKING TAB WITH ONE OF A DIFFERENT DESIGN.
75,000 vehicles affected
96V111000 Jul 1, 1996
EXTERIOR LIGHTING:BRAKE LIGHTS:SWITCH
THE BRAKE LIGHT SWITCH CAN FAIL ALLOWING THE SWITCH TO REMAIN IN THE "BRAKE LIGHTS OFF" POSITION OR IN THE "BRAKE LIGHTS ON" POSITION.
Remedy: DEALERS WILL REPLACE THE EXISTING BRAKE LIGHT SWITCH WITH A NEWLY DESIGNED SWITCH.
180,000 vehicles affected
ELECTRICAL SYSTEM Oct 20, 2012
I PARKED MY CAR IN THE GARAGE AS USUAL. WHEN I WENT OUT TO LEAVE HOME THE STEERING WAS LOCKED. NOTHING OUT OF THE ORDINARY WAS DONE AFTER PARKING IT OR WHEN ATTEMPTING TO START IT. THE LIGHTS FOR THE RADIO CAME ON, THE WINDSHIELD WIPER WORKS, THE LIGHTS ON THE CONSOLE LIGHT UP, BUT THE STEERING WHEEL IS LOCKED AND THE KEY WILL NOT TURN MORE THAN A FEW CENTIMETERS. *TR
STEERING Oct 20, 2012
I PARKED MY CAR IN THE GARAGE AS USUAL. WHEN I WENT OUT TO LEAVE HOME THE STEERING WAS LOCKED. NOTHING OUT OF THE ORDINARY WAS DONE AFTER PARKING IT OR WHEN ATTEMPTING TO START IT. THE LIGHTS FOR THE RADIO CAME ON, THE WINDSHIELD WIPER WORKS, THE LIGHTS ON THE CONSOLE LIGHT UP, BUT THE STEERING WHEEL IS LOCKED AND THE KEY WILL NOT TURN MORE THAN A FEW CENTIMETERS. *TR
SEATS:FRONT ASSEMBLY:RECLINER Jul 17, 2004
WHILE SITTING IN MY 1991 BMW 525I THE SEAT SUDDENLY FELL BACKWARD,AND SIDEWAYS. AFTER REMOVING THE SEAT, AND ALMOST COMPLETELY DISSASSEMBLING IT SO I COULD TRY TO REALIGN THE THING LONG ENOGH TO MAKE IT HOME,I WAS ABLE TO THROUGH BRUTE FORCE PUT IT BACK IN PLACE. LATER AFTER SEVERAL SUBSEQUENT FAILURES I WAS ABLE TO PINPOINT THE PROBLEM.THE CABLES THAT GO BETWEEN THE ELECTRIC DRIVE MOTORS AND THE SEAT ADJUSTMENT GEARBOXES WERE SHEATHED IN A FAILURE-PRONE PLASTIC! THE PLASTIC THROUGH TIME WEARS AND STRETCHES UNTILL THE DRIVE CABLE SLIPS OUT OF GEARBOX ALLOWING CATASTROPHIC FAILURE. I JUST CHECKED TO SEE IF THIS ITEM HAD BEEN RECALLED WITH NO LUCK. *AK
EXTERIOR LIGHTING:TAIL LIGHTS Nov 13, 2002
TAIL LIGHTS DO NOT STAY ON DUE TO DEFECTIVE SOCKETS. THE PLASTIC SOCKETS HAVE MELTED FROM THE HEAT OF THE TAIL LIGHT BULBS AND NO LONGER HOLD THE BULBS IN PROPERLY. THEY BLINK ON AND OFF AND SOMETIMES STAY OFF ALL TOGETHER. DEALER ADVISED ME TO BUY NEW ONES @ $320 EACH TO SOLVE THE PROBLEM. SINCE THIS IS A SAFETY DEFECT, BMW SHOULD REPLACE THEM. DT
ELECTRICAL SYSTEM:12V/24V/48V BATTERY Aug 21, 2000
THREE BMW BATTERIES HAVE FAILED WITHIN THEIR WARRANTY PERIOD. NLM
LATCHES/LOCKS/LINKAGES:TRUNK LID:LOCK Aug 21, 2000
THE TRUNK APPEARS TO BE CLOSED AND CAN STILL BE UNLOCKED WITH THE TRUNK LIGHT ON CAUSING THE BATTERY TO RUN DOWN, WHICH IN TURN UPSET THE DOOR LOCK PROGRAM WHICH IS STILL HAVING PROBLEMS. NLM
EXTERIOR LIGHTING:HEADLIGHTS Aug 21, 2000
CONSUMER BELIEVES THE VEHICLE IS POOR DESIGNED BECAUSE IN ORDER TO REPAIR A BROKEN HEADLIGHT THE DEALER HAD TO REMONE THE ENTIRE GRILL RESULTING IN EXCESSIVE REPAIR COST. NLM
STRUCTURE:BODY:DOOR Aug 21, 2000
THE DOOR PADDING ON BOTH REAR DOORS IS SEPARATING. NLM
ENGINE AND ENGINE COOLING:COOLING SYSTEM:RADIATOR ASSEMBLY Aug 21, 2000
RADIATOR FAILED PREMATURELY. NLM
ENGINE AND ENGINE COOLING:COOLING SYSTEM Aug 21, 2000
THE COOLING SYSTEM FAN CLUTCH FAILED WITHIN 45,000 MILES. NLM
ENGINE AND ENGINE COOLING:COOLING SYSTEM Oct 13, 1999
UPPER RADIATOR "PLASTIC MALE" OUTLET CONNECTING TO UPPER RUBBER HOSE EXPLODED CAUSING EXTRIME ENGINE OVERHEATING AND ENGINE FAILURE WITH NO WARNING EVEN AFTER DEALER INSTALLED NEW RADIATOR CAP RECALL IN AUGUST 1999. ALMOST CAUSED A HIGHWAY ACCIDENT. CAR HAS EXCELLENT MAINTENANCE RECORD AT DEALERSHIP. REPORTED PROBLEM TO BMW OF NORTH AMERICA. REPRESENTATIVE TOLD ME THAT WAS NOT THE RESPONSIBILITY OF BMW OF NORTH AMERICA.
ENGINE AND ENGINE COOLING:COOLING SYSTEM:RADIATOR ASSEMBLY Jul 30, 1999
REPLACED THE RADIATOR CAP BUT THE NEW CAP CAUSED A HOLE IN THE RADIATOR. *AK
ENGINE AND ENGINE COOLING:COOLING SYSTEM Feb 16, 1999
ENGINE COOLING SYSTEM DESIGN CONTAINS A FLAW, WHEN REMOVING RADIATOR CAP CONSUMER SUSTAINED BURN INJURIES DUE TO CAP NOT HAVING A TWO-STAGE RELEASE, O-RINGS AT THE BASE OF THE CAP ENSURE THAT THE PRESSURE IS MAINTAINED WITHIN THE RADIATOR UNTIL THE CAP IS FULLY UNSCREWED.
1 injured
STRUCTURE:BODY:DOOR Feb 3, 1999
POWER DOOR LOCK MECHANISM FAILED CAUSING ERRATIC PERFORMANCE OF THE LOCKS.
AIR BAGS:FRONTAL:SENSOR/CONTROL MODULE Jan 24, 1999
THE SRS {A SAFETY SYSTEM} LIGHT KEEPS FLASHING. *AK
POWER TRAIN Dec 14, 1998
THE SPEEDOMETER OPERATES IRRATICALLY DURING COLD WEATHER. IT FUNCTIONS OK WHEN WARM. THIS IS CAUSED BY BAD MATERIALS USED ON THE SPEEDOMETER PCB BOARD. A NUMBER OF BMW OWNERS HAVE EXPERIENCED THIS PROBLEM AND FIXES ARE SUGGESTED ON THE INTERNET AT THE FOLLOWING LINKS. HTTP://WWW.ESKIMO.COM/~DALUS/BMW/SPEEDO/SPEEDO.HTM AND AT HTTP://WWW.ESKIMO.COM/~DALUS/BMW/E30/INTERIOR/E30_SPEEDO_SENDER_PROBLEM.HTML. UNRELIABLE OR LACK OF INDICATION OF DRIVING SPEED CAN BE A SERIOUS SAFETY ISSUE. THIS APPEARS TO BE A PROBLEM THAT MANY BMW OWNERS HAVE SUFFERED AS INDICATED BY THE NUMBER OF PEOPLE WHO HAVE REPORTED IT ON THE WEB. THE DEALER WANTS OVER $600 TO FIX THE PROBLEM. *MJS
ENGINE AND ENGINE COOLING:ENGINE Nov 30, 1998
FLUID LEAKS SINCE '11/95. HAVE HAD A TOTAL OF 3 COILS REPLACED; R/R LOWER TIMING COVER, REPLACED GASKETS/NEW DRIVE BELTS - R/R OIL PAN AND REPLACED GASKET TO THE TUNE OF $1,125.00 AT 39,243 MILES. WARANTY IS 4 YRS./50K MILES. ASKED FOR AN ADJUSTMENT DUE TO LOW MILEAGE AND HIGHLY UNUSUAL PROBLEMS. RECEIVED FORM LETTER SAYING "SORRY, CAR IS OUT OF WARRANTY." THIS $45K+ AUTO
ELECTRICAL SYSTEM:IGNITION Nov 30, 1998
FLUID LEAKS SINCE '11/95. HAVE HAD A TOTAL OF 3 COILS REPLACED; R/R LOWER TIMING COVER, REPLACED GASKETS/NEW DRIVE BELTS - R/R OIL PAN AND REPLACED GASKET TO THE TUNE OF $1,125.00 AT 39,243 MILES. WARANTY IS 4 YRS./50K MILES. ASKED FOR AN ADJUSTMENT DUE TO LOW MILEAGE AND HIGHLY UNUSUAL PROBLEMS. RECEIVED FORM LETTER SAYING "SORRY, CAR IS OUT OF WARRANTY." THIS $45K+ AUTO
FUEL SYSTEM, GASOLINE:FUEL INJECTION SYSTEM Nov 30, 1998
FLUID LEAKS SINCE '11/95. HAVE HAD A TOTAL OF 3 COILS REPLACED; R/R LOWER TIMING COVER, REPLACED GASKETS/NEW DRIVE BELTS - R/R OIL PAN AND REPLACED GASKET TO THE TUNE OF $1,125.00 AT 39,243 MILES. WARANTY IS 4 YRS./50K MILES. ASKED FOR AN ADJUSTMENT DUE TO LOW MILEAGE AND HIGHLY UNUSUAL PROBLEMS. RECEIVED FORM LETTER SAYING "SORRY, CAR IS OUT OF WARRANTY." THIS $45K+ AUTO
AIR BAGS:FRONTAL Nov 17, 1998
TRAVELING 65MPH GOING AROUND A CURB WHEN SUDDENLY, THE DRIVER'S SIDE AIR BAG DEPLOYED FOR NO REASON. IT OBSTRUCTED THE DRIVER'S VIEW. HAD NOT HIT ANYTHING & NO OTHER VEHICLE HAD HIT BMW. STEERING WHEEL HAD TO BE TAPED TO BE DRIVEN. *AK
1 injured
VEHICLE SPEED CONTROL:CABLES Oct 30, 1998
VEHICLE COLLISION DUE TO FAILURE OF THE CRUISE CONTROL AND THROTTLE CABLES, RECALL ISSUED AFTER ACCIDENT OCCURED.