2004 BMW 5 SERIES

8 recalls, 89 complaints - 83 TSBs

19E058000 Aug 28, 2019
STEERING:LINKAGES:ROD:RELAY:CONNECTING
Defect Description
ZF Group North America Operations (ZF) is recalling certain Lemförder Steering Center Rods sold as aftermarket parts for 1996-2004 BMW 5-Series (E39) vehicles. The steering center rods may have an insufficient ball pin pull force that may allow the rods to detach from the steering knuckle.
Consequence
If the steering rod detaches from the steerable wheel knuckle, it can cause sudden loss of steering control, increasing the risk of a crash.
Remedy
ZF has notified the parts distributors, instructing them to inform the end customer. ZF will reimburse them for the affected parts. The recall began August 28, 2019.
614 vehicles affected
Manufacturer: ZF North America, Inc.
12E029000 Aug 10, 2012
ENGINE AND ENGINE COOLING:COOLING SYSTEM:FAN
Defect Description
This recall involves aftermarket parts sold by Valeo. Valeo is recalling certain engine cooling fans, part numbers 696121, 696273, and 696275, used as service replacement parts for model year 2008-2011 BMW 1-Series, 2006-2011 BMW 3-Series, 2000-2009 BMW 5-Series, 2004-2005 BMW 6-Series, and 2006-20... Read more
Consequence
This condition could cause the fan motor to become inoperative, or cause the motor circuit board in the assembly to overheat, potentially leading to a fire in the engine compartment.
Remedy
Valeo will notify owners and replace the fans free of charge. The safety recall began on August 22, 2012. This recall is being conducted by Valeo, not by BMW. For further information, owners may contact Valeo at 1-888-718-2536.
585 vehicles affected
Manufacturer: Valeo
12V126000 Mar 26, 2012
ELECTRICAL SYSTEM:12V/24V/48V BATTERY:CABLES
Defect Description
BMW IS RECALLING CERTAIN MODEL YEAR 2004-2010 5-SERIES, MODEL YEAR 2004-2010 6-SERIES, MODEL YEAR 2006-2010 M5, AND MODEL YEAR 2007-2010 M6 VEHICLES. THE INSULATED BULKHEAD CONNECTOR FOR THE POSITIVE BATTERY CABLE MAY HAVE BEEN INCORRECTLY ATTACHED TO THE TRUNK FLOOR PANEL, WHICH CAN LEAD TO A LOOS... Read more
Consequence
OVERHEATING COULD LEAD TO A FIRE, EVEN WHILE THE VEHICLE IS NOT IN USE. AS A PRECAUTION, OWNERS ARE ADVISED TO PARK OUTSIDE UNTIL THE REMEDY HAS BEEN MADE.
Remedy
BMW WILL NOTIFY OWNERS, AND DEALERS WILL INSPECT AND SECURE THE BATTERY BOLT CABLE CONNECTION AS NECESSARY, FREE OF CHARGE. THE SAFETY RECALL BEGAN ON APRIL 30, 2012. OWNERS MAY CONTACT BMW CUSTOMER RELATIONS AND SERVICES AT 1-800-525-7417.
367,682 vehicles affected
Manufacturer: BMW OF NORTH AMERICA, LLC
10V446000 Oct 1, 2010
SERVICE BRAKES, HYDRAULIC:POWER ASSIST:VACUUM
Defect Description
BMW IS RECALLING CERTAIN MODEL YEAR 2004-2010 5-SERIES, 6-SERIES, AND MODEL YEAR 2002-2008 7-SERIES VEHICLES. A CHECK VALVE OF THE BRAKE VACUUM PUMP MAY LEAK A SMALL AMOUNT OF LUBRICATING OIL. OVER TIME THIS COULD RESULT IN CONTAMINATION OF THE BRAKE BOOSTER.
Consequence
POWER ASSIST BRAKING PERFORMANCE COULD BE ADVERSELY AFFECTED. IN EXTREME CASES THERE COULD BE A COMPLETE LOSS OF POWER ASSIST BRAKING. AN UNEXPECTED REDUCTION OR LOSS IN POWER BRAKING ASSIST MAY INCREASE THE RISK OF A CRASH.
Remedy
BMW WILL NOTIFY OWNERS AND DEALERS WILL REPAIR THE VEHICLES FREE OF CHARGE. THE SAFETY RECALL BEGAN ON NOVEMBER 24, 2010. OWNERS MAY CONTACT BMW AT 1-800-525-7417.
198,352 vehicles affected
Manufacturer: BMW OF NORTH AMERICA, LLC
08V384000 Aug 5, 2008
AIR BAGS:FRONTAL
Defect Description
BMW IS RECALLING 200,000 MY 2006 3 SERIES SPORT SEAT, MY 2004-2006 5 SERIES STANDARD AND SPORT SEAT, AND MY 2004-2006 X3 PASSENGER VEHICLES. DEPENDING ON THE MANNER AND FREQUENCY OF THE FRONT PASSENGER'S ENTRY AND EXIT, SMALL CRACKS HAVE DEVELOPED IN THE MAT. IF THIS OCCURS, THE FRONT PASSENGER AI... Read more
Consequence
IN THIS SITUATION THE FRONT PASSENGER AIR BAGS WILL NOT DEPLOY EVEN IF A SUFFICIENTLY SEVERE ACCIDENT WOULD OCCUR AND OCCUPANT PROTECTION PROVIDED BY THE SYSTEM WOULD NOT BE POSSIBLE.
Remedy
DEALERS WILL REWORK THE FRONT PASSENGER SEAT SENSOR MAT SO THAT EXTERNAL FORCE APPLICATION TO THE SEAT DOES NOT CAUSE A CRACK TO THE MAT. THE RECALL BEGAN ON NOVEMBER 6, 2008. BMW WILL ALSO EXTEND THE WARRANTY ON THESE VEHICLES TO 10 YEARS FROM FIRST REGISTRATION WITHOUT ANY MILEAGE LIMIT. OWNERS... Read more
200,000 vehicles affected
Manufacturer: BMW OF NORTH AMERICA, LLC
04V575000 Dec 6, 2004
SEATS:FRONT ASSEMBLY:SEAT HEATER/COOLER
Defect Description
ON CERTAIN PASSENGER VEHICLES EQUIPPED WITH FRONT SEAT HEATING SYSTEMS, UPON ENTERING AND EXITING THE VEHICLE, EXCESSIVE CONTACT WITH THE SIDE BOLSTER THAT IS CONTAINED IN THE SEAT'S BACKREST MAY DAMAGE THE HEATING MAT LOCATED IN THIS AREA. IF SUCH DAMAGE WERE TO OCCUR, WITH THE SYSTEM TURNED ON, T... Read more
Consequence
IT IS POSSIBLE THAT THE HEATING MAT IN THE BACKREST'S SIDE BOLSTER COULD OVERHEAT AND DAMAGE, OR MELT A SMALL HOLE IN, THIS AREA OF THE SEAT COVER. IF THIS HAPPENED, IT COULD LEAD TO AN OCCUPANT BEING BURNED.
Remedy
DEALERS WILL MODIFY THE SEAT HEATING CIRCUIT. THE RECALL IS EXPECTED TO BEGIN DURING DECEMBER 2004. OWNERS SHOULD CONTACT BMW AT 1-800-831-1117.
17,905 vehicles affected
Manufacturer: BMW OF NORTH AMERICA, LLC
04V344000 Jul 14, 2004
POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE (TCM/PCM/TECM)
Defect Description
ON CERTAIN PASSENGER VEHICLES EQUIPPED WITH 8 AND 12 CYLINDER ENGINES, THE DIGITAL ENGINE MANAGEMENT CONTROL (EMC) UNITS WERE NOT PRODUCED ACCORDING TO SPECIFICATIONS.
Consequence
AS A RESULT, ENGINE STALLING WILL OCCUR AFTER A SHORT PERIOD OF OPERATION. THE VEHICLE MAY NOT BE ABLE TO RESTART. ALSO, A LOSS OF POWER STEERING AND, AFTER REPEATED ACTUATION OF THE BRAKE PEDAL, A LOSS OF BRAKE POWER ASSIST WILL OCCUR. THESE CONDITIONS COULD RESULT IN A VEHICLE CRASH.
Remedy
DEALERS WILL INSTALL A NEW DIGITAL ENGINE MANAGEMENT CONTROL UNIT. THE RECALL BEGAN ON JULY 16, 2004. OWNERS SHOULD CONTACT BMW AT 1-800-831-1117.
4,102 vehicles affected
Manufacturer: BAYERISCHE MOTOREN WERKE
04V303000 Jun 23, 2004
FUEL SYSTEM, GASOLINE
Defect Description
ON CERTAIN PASSENGER VEHICLES EQUIPPED WITH 8-CYLINDER ENGINES, A CIRCULAR RETENTION CLIP AT THE QUICK-RELEASE COUPLING ALONG THE FUEL SUPPLY LINE WAS INADVERTENTLY NOT INSTALLED.
Consequence
IN THE EVENT OF A SEVERE FRONTAL CRASH, THE QUICK-RELEASE COUPLING COULD SEPARATE CAUSING FUEL LEAKAGE. FUEL LEAKAGE, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.
Remedy
DEALERS WILL INSTALL A CIRCULAR RETENTION CLIP AT THE QUICK-RELEASE COUPLING ALONG THE FUEL SUPPLY LINE. THE RECALL BEGAN ON JULY 5, 2004. OWNERS SHOULD CONTACT BMW AT 1-800-831-1117.
7,532 vehicles affected
Manufacturer: BAYERISCHE MOTOREN WERKE

Complaint Statistics

89 total complaints 1 crashes 11 fires 6 injuries

Top Reported Components

ComponentComplaints
AIR BAGS24
ELECTRICAL SYSTEM8
SEATS7
SEAT BELTS7
POWER TRAIN:AUTOMATIC TRANSMISSION6
AIR BAGS:FRONTAL6
STEERING4
EXTERIOR LIGHTING4
SEATS:FRONT ASSEMBLY:SEAT HEATER/COOLER4
SERVICE BRAKES, HYDRAULIC3
AIR BAGS:SENSOR:OCCUPANT CLASSIFICATION Jan 14, 2019
Incident date: Jun 18, 2018
PASSENGER SIDE SEAT BELT AND AIRBAG LIGHT STAYS ON.
SEAT BELTS Jan 14, 2019
Incident date: Jun 18, 2018
PASSENGER SIDE SEAT BELT AND AIRBAG LIGHT STAYS ON.
AIR BAGS Jan 14, 2019
Incident date: Jun 18, 2018
PASSENGER SIDE SEAT BELT AND AIRBAG LIGHT STAYS ON.
SEATS Sep 21, 2018
Incident date: Apr 10, 2018
PASSENGER SEAT/AIRBAG WARNING MALFUNCTION. THIS WARNING HAS BEEN ON SINCE I PURCHASED VEHICLE. IT IS OBVIOUSLY THE COMMON SEAT MAT SENSOR FAILURE. AND IT WOULD APPEAR THAT EITHER MY VIN ISN'T ON THE PREVIOUS RECALL OR IT HAS EXPIRED FOR MY YEAR AND MODEL. BUT MY WIFE SITS IN THAT SEAT AND IF WE ... Read more
AIR BAGS Sep 21, 2018
Incident date: Apr 10, 2018
PASSENGER SEAT/AIRBAG WARNING MALFUNCTION. THIS WARNING HAS BEEN ON SINCE I PURCHASED VEHICLE. IT IS OBVIOUSLY THE COMMON SEAT MAT SENSOR FAILURE. AND IT WOULD APPEAR THAT EITHER MY VIN ISN'T ON THE PREVIOUS RECALL OR IT HAS EXPIRED FOR MY YEAR AND MODEL. BUT MY WIFE SITS IN THAT SEAT AND IF WE ... Read more
SEAT BELTS Sep 21, 2018
Incident date: Apr 10, 2018
PASSENGER SEAT/AIRBAG WARNING MALFUNCTION. THIS WARNING HAS BEEN ON SINCE I PURCHASED VEHICLE. IT IS OBVIOUSLY THE COMMON SEAT MAT SENSOR FAILURE. AND IT WOULD APPEAR THAT EITHER MY VIN ISN'T ON THE PREVIOUS RECALL OR IT HAS EXPIRED FOR MY YEAR AND MODEL. BUT MY WIFE SITS IN THAT SEAT AND IF WE ... Read more
ELECTRICAL SYSTEM Jan 15, 2018
Incident date: Dec 20, 2017
ABOUT 3 WEEKS AGO WE NOTICED IN THE FRONT PASSENGER SEAT "A MARK" THAT LOOKS LIKE A BURNT - WE THOUGHT THAT IT WAS JUST A MARK OR SOMEBODY PUT A HOT BOTTLE O CUP ON THE SEAT - BUT THIS MORNING WE TURN THE HEATING IN BOTH SEAT TO WARM UP A LITTLE BIT THEN SMELL AND SMOKE START TO COME OUT THE BURNT M... Read more
EXTERIOR LIGHTING Apr 8, 2017
Incident date: Apr 8, 2017
WIRE INSULATION DETERIORATION CAUSING SHORT, POTENTIAL FIRE HAZARD, 5 SEPARATE LIGHTING COMPONENTS ALL WIRING INSULATION SEVERELY DETERIORATED CAUSING SHORT CIRCUITING AND INOPERABLE HEADLIGHTS. BARE COPPER WIRES MAKING CONTACT I HAVE AN EXTENSIVE HISTORY IN ELECTRONICS AND FIREFIGHTING. THIS IS... Read more
ELECTRICAL SYSTEM Jan 16, 2017
Incident date: Dec 20, 2016
WIRE ROT DETERIORATION AT THE HEADLIGHT ASSEMBLY. CONCERN ELECTRICAL FIRE DUE TO BARE EXPOSED WIRES. NOTIFIED THE DEALER AND MANUFACTURE WITHOUT RESOLUTION. PERSONALLY HAD TO PAY OVER $500 TO HE DEALERSHIP JUST TO WRAPPED WITH ELECTRICAL TAPE. AFTER 3 MONTHS, CURRENTLY EXPERIENCING HIGH BEAM FAILURE... Read more
EXTERIOR LIGHTING Jan 16, 2017
Incident date: Dec 20, 2016
WIRE ROT DETERIORATION AT THE HEADLIGHT ASSEMBLY. CONCERN ELECTRICAL FIRE DUE TO BARE EXPOSED WIRES. NOTIFIED THE DEALER AND MANUFACTURE WITHOUT RESOLUTION. PERSONALLY HAD TO PAY OVER $500 TO HE DEALERSHIP JUST TO WRAPPED WITH ELECTRICAL TAPE. AFTER 3 MONTHS, CURRENTLY EXPERIENCING HIGH BEAM FAILURE... Read more
AIR BAGS Jan 12, 2015
Incident date: Apr 6, 2013
WHILE TRAVELING AND SLOWING DOWN TO MAKE A TURN INTO A BUSINESS, THE CAR BESIDE ME (LEFT OF ME) MAKES A QUICK FAST U TURN AND ENDS UP HITTING MY CAR. AIRBAGS DEPLOYED, HITTING ME INTO MY FACE/HEAD VERY HARD. I HAVE BEEN IN TREATMENT SINCE. I HAVE HAD TO HAVE MAJOR SURGERY ON MY NECK, STILL HAVE PROB... Read more
Crash 1 injured
SEATS Aug 29, 2014
Incident date: Jan 1, 2013
BMW RECALLED 2004 BMW 525I AND OTHERS FOR THE SEAT MAT SENSOR. I HAD CALLED THEM (2012-13) AND THEY TOLD ME THAT MY VEHICLE (BASED ON VIN) WASN'T PART OF THE RECALL. I INFORMED THEM THAT MY VEHICLE'S MAT SENSOR WAS ALSO DEFECTIVE AND SHOULD BE REPLACED BY THEM. THEY, BMW USA TOLD ME THAT MINE WAS NO... Read more
ELECTRICAL SYSTEM Aug 29, 2014
Incident date: Jan 1, 2013
BMW RECALLED 2004 BMW 525I AND OTHERS FOR THE SEAT MAT SENSOR. I HAD CALLED THEM (2012-13) AND THEY TOLD ME THAT MY VEHICLE (BASED ON VIN) WASN'T PART OF THE RECALL. I INFORMED THEM THAT MY VEHICLE'S MAT SENSOR WAS ALSO DEFECTIVE AND SHOULD BE REPLACED BY THEM. THEY, BMW USA TOLD ME THAT MINE WAS NO... Read more
AIR BAGS Aug 29, 2014
Incident date: Jan 1, 2013
BMW RECALLED 2004 BMW 525I AND OTHERS FOR THE SEAT MAT SENSOR. I HAD CALLED THEM (2012-13) AND THEY TOLD ME THAT MY VEHICLE (BASED ON VIN) WASN'T PART OF THE RECALL. I INFORMED THEM THAT MY VEHICLE'S MAT SENSOR WAS ALSO DEFECTIVE AND SHOULD BE REPLACED BY THEM. THEY, BMW USA TOLD ME THAT MINE WAS NO... Read more
AIR BAGS Jul 18, 2014
Incident date: Oct 23, 2013
DEACTIVATION OF THE PASSENGER AIR BAG AND THE ILLUMINATION OF BOTH THE AIR BAG WARNING LIGHT AND THE PASSENGER AIR BAG LIGHT. *TR
AIR BAGS Mar 19, 2014
Incident date: Mar 18, 2014
THE FOLLOWING MESSAGE CAME ON THE SCREEN OF THE IDRIVE OF THE CAR WHEN MY 76 YEAR OLD MOTHER WAS PLACED IN THE PASSENGER SEAT AFTER RETURNING TO THE PARKING LOT AFTER HER DOCTOR VISIT: "PASSENGER RESTRAINT SYSTEM MALFUNCTION". IT HAS BEEN ON SINCE. *TR
SEAT BELTS Mar 19, 2014
Incident date: Mar 18, 2014
THE FOLLOWING MESSAGE CAME ON THE SCREEN OF THE IDRIVE OF THE CAR WHEN MY 76 YEAR OLD MOTHER WAS PLACED IN THE PASSENGER SEAT AFTER RETURNING TO THE PARKING LOT AFTER HER DOCTOR VISIT: "PASSENGER RESTRAINT SYSTEM MALFUNCTION". IT HAS BEEN ON SINCE. *TR
AIR BAGS Aug 30, 2013
Incident date: Apr 18, 2013
IN MARCH PASSENGER SIDE SEAT BELT AIR BAG LIGHT TURN ON FOR NO REASON. I HAVE SEARCHED ON THE INTERNET AND COME TO KNOW THAT THERE WAS A RECALL ON THIS ISSUE FROM BMW FOR 2004 525I SERIES. I CALL LOCAL DEALERSHIP BMW OF PLANO TEXAS AND PROVIDE THEM MY VIN NUMBER AND OTHER INFORMATION AND THEY SAID I... Read more
AIR BAGS Jul 24, 2013
Incident date: May 6, 2013
I OWN A 2004 BMW 530I. AS I WAS PULLING OUT OF MY DRIVE-WAY, THE PASSENGER RESTRAINT MALFUNCTION LIGHT APPEARED AND HAS NOT GONE OFF. I TOOK IT TO THE DEALER, BEFORE I BECAME AWARE OF THE RECALL, AND HE TOLD ME IT WAS BECAUSE I PLACED MY PURSE IN THE PASSENGER SEAT. AFTER SEARCHING HIS DATABASE, HE ... Read more
AIR BAGS Jun 7, 2013
Incident date: May 27, 2013
TL* THE CONTACT OWNS A 2004 BMW 5 SERIES. THE CONTACT STATED THAT THE AIR BAG AND PASSENGER RESTRAINT LIGHTS WERE ILLUMINATED. THE VEHICLE WAS TAKEN TO A DEALER WHERE IT WAS DIAGNOSED THAT THE FRONT PASSENGER SEAT OCCUPANT DETECTION MAP NEEDED TO BE REPLACED. THE MANUFACTURER WAS NOTIFIED OF THE FAI... Read more
SEATS Nov 9, 2012
Incident date: Sep 19, 2007
MY FRONT PASSENGER SEAT OCCUPANT DETECTION MAT HAS CRACKS IN IT AND DOES NOT FUNCTION PROPERLY. MY FRONT AIRBAG MAY NOT DEPLOY IN CASE OF AN ACCIDENT. THERE HAS BEEN A RECALL FOR THAT PART FOR MY MAKE MODEL AND YEAR BUT BMW NORTH AMERICA CLAIMS THAT MY VIN NUMBER IS NOT ON THE LIST EVEN THOUGHT MY M... Read more
AIR BAGS Nov 9, 2012
Incident date: Sep 19, 2007
MY FRONT PASSENGER SEAT OCCUPANT DETECTION MAT HAS CRACKS IN IT AND DOES NOT FUNCTION PROPERLY. MY FRONT AIRBAG MAY NOT DEPLOY IN CASE OF AN ACCIDENT. THERE HAS BEEN A RECALL FOR THAT PART FOR MY MAKE MODEL AND YEAR BUT BMW NORTH AMERICA CLAIMS THAT MY VIN NUMBER IS NOT ON THE LIST EVEN THOUGHT MY M... Read more
SEATS Apr 16, 2012
Incident date: Apr 14, 2012
MY CAR HAS THE PASSENGER RESTRAINT SYSTEM MALFUNCTION MESSAGE ON THE NAVIGATION SCREEN AND ALSO THE SEATBELT LIGHT AND THE AIRBAG LIGHT ARE ILLUMINATED ON THE DASHBOARD. THERE IS A RECALL FOR SEAT OCCUPANCY SENSOR BELOW AND AS YOU CAN SEE MY CAR FALLS WITHIN THE CRITERIA AS THE CARS AFFECTED BY T... Read more
SEAT BELTS Apr 16, 2012
Incident date: Apr 14, 2012
MY CAR HAS THE PASSENGER RESTRAINT SYSTEM MALFUNCTION MESSAGE ON THE NAVIGATION SCREEN AND ALSO THE SEATBELT LIGHT AND THE AIRBAG LIGHT ARE ILLUMINATED ON THE DASHBOARD. THERE IS A RECALL FOR SEAT OCCUPANCY SENSOR BELOW AND AS YOU CAN SEE MY CAR FALLS WITHIN THE CRITERIA AS THE CARS AFFECTED BY T... Read more
AIR BAGS Apr 16, 2012
Incident date: Apr 14, 2012
MY CAR HAS THE PASSENGER RESTRAINT SYSTEM MALFUNCTION MESSAGE ON THE NAVIGATION SCREEN AND ALSO THE SEATBELT LIGHT AND THE AIRBAG LIGHT ARE ILLUMINATED ON THE DASHBOARD. THERE IS A RECALL FOR SEAT OCCUPANCY SENSOR BELOW AND AS YOU CAN SEE MY CAR FALLS WITHIN THE CRITERIA AS THE CARS AFFECTED BY T... Read more
AIR BAGS Feb 23, 2012
Incident date: Feb 22, 2012
RESTRAINT SYSTEM FAULT. *TR
SEAT BELTS Feb 23, 2012
Incident date: Feb 22, 2012
RESTRAINT SYSTEM FAULT. *TR
SEATS:FRONT ASSEMBLY:SEAT HEATER/COOLER Feb 17, 2012
Incident date: Feb 3, 2012
TL* THE CONTACT OWNS A 2004 BMW 5 SERIES. THE CONTACT STATED THAT HE SMELLED SMOKE WHILE DRIVING APPROXIMATELY 25-35 MPH. THE VEHICLE WAS DRIVEN TO AN INDEPENDENT MECHANIC WHERE THEY ADVISED HIM THAT THE DRIVER'S SIDE HEATED SEAT WARMER BURNED A HOLE THROUGH THE SEAT. THE MANUFACTURER WAS LATER CONT... Read more
Fire
AIR BAGS Feb 15, 2012
Incident date: Jan 16, 2012
THE FRONT PASSENGER SEAT SENSOR TRIGGERS THE SAFETY WARNING LIGHT ON ALL THE TIME. IT MAY AFFECT THE AIRBAG OPERABLE. THIS IS A KNOWN ISSUE AND WAS SUBJECT OF A VOLUNTARY RECALL PROGRAM IN 2008 BY BMW. DESPITE MANY OTHER CAR OWNERS (AS EVIDENCED BY COMPLAINTS TO NHTSA AND ONLINE CAR FORUMS), INCLUDI... Read more
SEATS Feb 15, 2012
Incident date: Jan 16, 2012
THE FRONT PASSENGER SEAT SENSOR TRIGGERS THE SAFETY WARNING LIGHT ON ALL THE TIME. IT MAY AFFECT THE AIRBAG OPERABLE. THIS IS A KNOWN ISSUE AND WAS SUBJECT OF A VOLUNTARY RECALL PROGRAM IN 2008 BY BMW. DESPITE MANY OTHER CAR OWNERS (AS EVIDENCED BY COMPLAINTS TO NHTSA AND ONLINE CAR FORUMS), INCLUDI... Read more
STEERING Feb 9, 2012
Incident date: Nov 17, 2011
THE ACTIVE STEERING MALFUNTION LIGHT CAME ON AND THE STEERING WHEEL TURNED APROX. 30 DEG OFF CENTER. THE CAR DRIVES FINE BUT THE WHEEL IS STUCK 30 DEG OFF CENTER. *TR
SEATS Jan 28, 2012
Incident date: Jan 27, 2012
SEAT-WARMER OVERHEATED, BURNING HOLES THROUGH THE LEATHER DRIVER'S SEAT, CAUSING MINOR SKIN BURNS BEFORE TERMINATING USE OF UNIT. OVER THE PAST TWO MONTHS, I HAD NOTICED A BURNING ODOR IN THE CAR PERIODICALLY, BUT NEITHER I NOR MY MECHANIC HAD BEEN ABLE TO DETERMINE THE SOURCE OF THE ODOR. ON 1/27... Read more
Fire 1 injured
AIR BAGS Dec 15, 2011
Incident date: Nov 10, 2011
BMW REFUSED TO FIX THE NHTSA ACTION NUMBER: EA08001 AND NHTSA CAMPAIGN ID NUMBER : 08V384000 FRONT PASSENGER AIR BAG WARNING. *TR
AIR BAGS:FRONTAL Dec 15, 2011
Incident date: Nov 10, 2011
BMW REFUSED TO FIX THE NHTSA ACTION NUMBER: EA08001 AND NHTSA CAMPAIGN ID NUMBER : 08V384000 FRONT PASSENGER AIR BAG WARNING. *TR
ELECTRICAL SYSTEM Dec 8, 2011
Incident date: Nov 17, 2011
WARNING NOTICE ON "I DRIVE" SYSTEM THAT THERE WAS AN EMERGENCY WITH THE LIGHTING SYSTEM AND THE CAR SHOULD BE STOPPED IMMEDIATELY. DIRECTIONAL SIGNALS NO LONGER WORKED, EMERGENCY FLASHERS WERE INOPERATIVE AND HEADLIGHTS NOT OPERATING PROPERLY. BROUGHT CAR TO DEALER THE NEXT DAY AND THE PROBLEM WAS C... Read more
EXTERIOR LIGHTING Dec 8, 2011
Incident date: Nov 17, 2011
WARNING NOTICE ON "I DRIVE" SYSTEM THAT THERE WAS AN EMERGENCY WITH THE LIGHTING SYSTEM AND THE CAR SHOULD BE STOPPED IMMEDIATELY. DIRECTIONAL SIGNALS NO LONGER WORKED, EMERGENCY FLASHERS WERE INOPERATIVE AND HEADLIGHTS NOT OPERATING PROPERLY. BROUGHT CAR TO DEALER THE NEXT DAY AND THE PROBLEM WAS C... Read more
STEERING Nov 23, 2011
Incident date: Nov 18, 2011
ACTIVE STEERING FAULT LIGHT AND THE PASSENGER RESTRAINING SYSTEM LIGHTS COME ON AFTER CAR PARKED FOR OVER A WEEK DURING A TRIP OUT. SEVERAL FORUMS HAVE INDICATED SIMILAR FAILURE WITH EXCESSIVE REPAIR COSTS FROM DEALER. *TR
ELECTRONIC STABILITY CONTROL (ESC) Nov 23, 2011
Incident date: Nov 18, 2011
ACTIVE STEERING FAULT LIGHT AND THE PASSENGER RESTRAINING SYSTEM LIGHTS COME ON AFTER CAR PARKED FOR OVER A WEEK DURING A TRIP OUT. SEVERAL FORUMS HAVE INDICATED SIMILAR FAILURE WITH EXCESSIVE REPAIR COSTS FROM DEALER. *TR
STEERING Aug 11, 2011
Incident date: Aug 11, 2011
I OWNED A 2004 BMW 525I E60 HAD "ACTIVE STEERING FAULT CAME ON AT ALL TIME .THE DEALER WANTS 4000USD TO FIX THE PROBLEM BUT THE STEERING CONTROL IS FINE . I BELIEVE THIS ISSUE HAD RELATED TO STEERING ANGLE SENSOR DEFECTIVE FROM BMW FACTORY AND DEALERS IN US DID NOT WANT TO FIX THIS MANUFACTURING DE... Read more
POWER TRAIN:AUTOMATIC TRANSMISSION Aug 9, 2011
Incident date: Jul 30, 2011
VEHICLE LUNGES FORWARD AT LOW SPEEDS SUCH AS PARKING; 4 TIMES IN THE LAST MONTH, WHEN I AM PULLING OUT OF A PARKING SPACE, THE VEHICLE HAS LUNGED FORWARD. 2 OF THOSE 4 TIMES, I ALMOST HIT THE VEHICLE IN FRONT OF ME. I HAD SHIFTED FROM REVERSE, TO DRIVE, AND JUST TAKEN MY FOOT OFF OF THE BRAKE, A... Read more
ELECTRICAL SYSTEM Jun 28, 2011
Incident date: Jul 24, 2010
TL* THE CONTACT OWNS A 2004 BMW 545I. THE CONTACT STATED THAT HE NOTICED THAT THERE WERE VARIOUS WARNING LIGHTS THAT ILLUMINATED ON THE INSTRUMENTAL PANEL. HE STATED THAT THE VEHICLES I-DRIVE WOULD MALFUNCTION CAUSING THE RADIO TO FAIL, GPS, AND HE WAS UNABLE TO MAKE PHONE CALLS FROM THE VEHICLE. T... Read more
SERVICE BRAKES, HYDRAULIC Jun 20, 2011
Incident date: Jun 20, 2011
TL* THE CONTACT OWNS A BMW 2004 545. THE CONTACT STATED THAT THE VEHICLE WAS REPAIRED UNDER NHTSA CAMPAIGN ID NUMBER: 10V446000 (SERVICE BRAKES, HYDRAULIC:POWER ASSIST:VACUUM) YET THE VACUUM PUMP WAS STILL LEAKING. THE DEALER ADVISED THAT THE ENTIRE VACUUM PUMP WOULD NEED REPLACING. THE CONTACT CA... Read more
SERVICE BRAKES, HYDRAULIC Apr 29, 2011
Incident date: Apr 1, 2011
IT WAS A RECALL FOR BRAKE FLUID PUMP CHECK VALVE OIL LEAK, AND THEY REPLACED VACUUM HOSE, DID NOT FIXED FLUID LEAK . FLUID IS STILL LEAKING A SMALL AMOUNT.
AIR BAGS:FRONTAL Apr 20, 2011
Incident date: Feb 9, 2011
TL* THE CONTACT OWNS A 2004 BMW 545. THE CONTACT STATED THAT THE AIR BAG AND PASSENGER RESTRAINT LIGHTS WERE ILLUMINATING ON THE DASH BOARD. THE CONTACT TOOK THE VEHICLE TO A DEALER AND WAS TOLD THAT THE PASSENGER SEAT OCCUPANT DETECTION MAT FAILED. THE DEALER STATED THERE WAS A RECALL UNDER NHTSA C... Read more
AIR BAGS:FRONTAL Apr 19, 2011
Incident date: Apr 19, 2011
WITHIN THE PAST 6 MONTHS OF DRIVING, MY AIRBAG FOR THE PASSENGER SIDE HAD TRIPPED THREE TIMES. THE THIRD TIME I BROUGHT IT IN, I RESEARCHED ON A RECALL FOR THE PASSENGER SENSOR. I PRINTED OUT THE PAGE FROM SAFERCAR.GOV, AND THEY TOLD ME THAT MY VIN# DOES NOT FALL UNDER THE CATEGORY. THE RECALL SP... Read more
SEATS Mar 14, 2011
Incident date: Feb 15, 2011
FIRE: TL* THE CONTACT OWNS A 2004 BMW 545I. WHILE DRIVING APPROXIMATELY 40 MPH WITH THE DRIVER SIDE SEAT HEATER ENGAGED, THE CONTACT BEGAN TO SMELL AN ABNORMAL BURNING ODOR AND THE SEAT BEGAN SMOKING. THE CONTACT SHUT OFF THE HEATER AND NOTICED A BURNED HOLE IN THE SEAT. THE VEHICLE WAS TAKEN TO A L... Read more
Fire
ELECTRICAL SYSTEM Feb 25, 2011
Incident date: Oct 16, 2010
TL* THE CONTACT WOULD LIKE TO USE HIS SUBMITTED EMAIL AS THE ACTUAL COMPLAINT. OUR 2004 BMW 530I HAD THE DRIVER'S HEATED SEAT CATCH FIRE. I AM NOT GETTING MUCH HELP FROM BMW ON THIS MATTER. TO ME, THIS IS ONE HELLUVA OF AN EASY WAY TO CAUSE A MAJOR ACCIDENT. ONLY BECAUSE OF MY PARTNER'S QUICK THINKI... Read more
Fire
AIR BAGS:FRONTAL Nov 30, 2010
Incident date: Apr 6, 2010
TL*THE CONTACT OWNS A 2004 BMW 545I (NA). THE CONTACT STATED WHILE DRIVING APPROXIMATELY 35 MPH, THE FRONT PASSENGER SIDE AIR BAG WARNING LIGHT ILLUMINATED. THE MALFUNCTION CONTINUED UNTIL THE ENGINE WAS SHUT OFF. THE FAILURE OCCURRED WHENEVER THE VEHICLE WAS IN OPERATION. THE VEHICLE WAS TAKEN TO T... Read more
STEERING Nov 23, 2010
Incident date: Nov 23, 2010
BMW 2004 545I ACTIVE STEERING PROBLEM. MY STEERING WHEEL SUDDENLY SHIFTED TO THE RIGHT. THE ACTIVE STEERING LIGHT WENT ON. NOW THE CAR DRIVES STRAIGHT WITH THE STEERING WHEEL TILTED TO THE RIGHT. THIS IS CAUSED BY THE BATTERY VOLTAGE DROP. CAR STARTS TO SHUT DOWN MAJOR COMPONENTS ACTIVE STEERING... Read more
ELECTRICAL SYSTEM Sep 29, 2010
Incident date: Sep 25, 2010
04 BMW 545 ELECTRICAL FAILURE MPM. *TR

Showing 50 of 89 complaints.

Technical Service Bulletins, 2004 BMW 5 SERIES

83 manufacturer communications from 51 unique bulletins. TSBs describe known problems and recommended fixes from the manufacturer.

Most Affected Components

ComponentBulletins
061000 ENGINE AND ENGINE COOLING:ENGINE15
110000 ELECTRICAL SYSTEM10
140000 AIR BAGS4
061200 ENGINE AND ENGINE COOLING:ENGINE:DIESEL4
350000 EQUIPMENT3
061120 ENGINE AND ENGINE COOLING:ENGINE:GASOLINE:TURBO/SUPERCHARGER3
121000 EXTERIOR LIGHTING:HEADLIGHTS3
117000 ELECTRICAL SYSTEM: INSTRUMENT CLUSTER/PANEL3
B310112 Apr 9, 2024
020000 SUSPENSION
Cracking noises are heard from the front axle area while maneuvering at low speeds (e.g., parking lot maneuvers) or when turning the steering wheel while stationary.
B510819 Jan 16, 2024
133000 VISIBILITY:POWER WINDOW DEVICES AND CONTROLS
The basic conditions for initializing the power windows are not met.
B510819 Jan 16, 2024
110000 ELECTRICAL SYSTEM
The basic conditions for initializing the power windows are not met.
B611305 Jan 11, 2024
110000 ELECTRICAL SYSTEM
The electrical system of BMW vehicles has been subject to an ongoing development process over the last few years. This has led to increased demands being placed on the battery. This document covers important information for the dealer on ho
B160623 Dec 20, 2023
060000 ENGINE AND ENGINE COOLING
Engine will crank but not start. There is no communication with the integrated fuel module (TFE) whendiagnosing with ISTA. The following two fault codes will be stored in the DME: 032B43 - Low fuel pressure system, electric fuel pump: pre
B160623 Dec 20, 2023
070000 FUEL SYSTEM, GASOLINE
Engine will crank but not start. There is no communication with the integrated fuel module (TFE) whendiagnosing with ISTA. The following two fault codes will be stored in the DME: 032B43 - Low fuel pressure system, electric fuel pump: pre
B653423 Nov 22, 2023
350000 EQUIPMENT
Customers may state that the alarm system (DWA) is not active after locking their unoccupied vehicle. Depending on the vehicle??A?A?s equipment and settings, no acoustic or optical confirmation (folding the mirrors/blinking confirmation) i
B653423 Nov 22, 2023
110000 ELECTRICAL SYSTEM
Customers may state that the alarm system (DWA) is not active after locking their unoccupied vehicle. Depending on the vehicle??A?A?s equipment and settings, no acoustic or optical confirmation (folding the mirrors/blinking confirmation) i
B660523 Oct 19, 2023
180000 VEHICLE SPEED CONTROL
Various functions of the camera-based driver assistance systems (ADCAM system) can lead to customer complaints.
B660523 Oct 19, 2023
260000 FORWARD COLLISION AVOIDANCE
Various functions of the camera-based driver assistance systems (ADCAM system) can lead to customer complaints.
B660523 Oct 19, 2023
270000 LANE DEPARTURE
Various functions of the camera-based driver assistance systems (ADCAM system) can lead to customer complaints.
B611305 Oct 1, 2020
110000 ELECTRICAL SYSTEM
Discharged Battery Energy Diagnosis Must Be Performed: The electrical system of BMW vehicles has been subject to an ongoing development process over the last few years. This has led to increased demands being placed on the battery. This doc
B611305 Oct 1, 2020
350000 EQUIPMENT
Discharged Battery Energy Diagnosis Must Be Performed: The electrical system of BMW vehicles has been subject to an ongoing development process over the last few years. This has led to increased demands being placed on the battery. This doc
B611305 Oct 1, 2020
356000 EQUIPMENT ADAPTIVE/MOBILITY
Discharged Battery Energy Diagnosis Must Be Performed: The electrical system of BMW vehicles has been subject to an ongoing development process over the last few years. This has led to increased demands being placed on the battery. This doc
B650916 Nov 1, 2018
350000 EQUIPMENT
Radio / Navigation / Head Unit Identification Guide
B011618 Oct 1, 2018
140000 AIR BAGS
For the above-referenced vehicles with driver?s side airbag modules, BMW of North America, LLC (?BMW NA?) will provide a Customer Support Program as outlined in the Takata Settlement Customer Support Program Overview attachment. This ?comp
B011618 Oct 1, 2018
110000 ELECTRICAL SYSTEM
For the above-referenced vehicles with driver?s side airbag modules, BMW of North America, LLC (?BMW NA?) will provide a Customer Support Program as outlined in the Takata Settlement Customer Support Program Overview attachment. This ?comp
B080119 Feb 1, 2018
140000 AIR BAGS
In an effort to improve the completion rate on Takata air bag recall affected vehicles; BMW NA has expanded the BMW Ultimate Rewards platform to include a new Recall Support page. This page will allow IRFs to check their customers VINs for
SIB-61-13-05 Mar 1, 2013
111000 ELECTRICAL SYSTEM:12V/24V/48V BATTERY
BMW: BATTERY HAS AN INCREASED DEMAND DUE TO DEVELOPEMENTAL PROCESS OF THE ELECTRICAL SYSTEM. THIS IS CAUSING THE BATTER TO NEED TO UNDERGO AN ENERGY DIAGNOSIS. *KB
SIB-61-37-12 Dec 1, 2012
111000 ELECTRICAL SYSTEM:12V/24V/48V BATTERY
BMW: THE HIGH-VOLTAGE (HV) BATTERY CELLS COULD BE DAMAGED IF THE VEHICLE IS PREVENTED FROM ENTERING SLEEP MODE FOR AN EXTENDED PERIOD OF TIME. UPDATED 03/11/2013 *JS
SIB240812 Dec 1, 2012
103000 POWER TRAIN:AUTOMATIC TRANSMISSION
BMW: INTERMITTENTLY GOES INTO PARK DURING A MSA ENGINE START. THE TRANSMISSION CAN INTERMITTENTLY GO INTO THE PARK POSITION (P) WHEN MSA ENGINE START IS OCCURRING. A DRIVE GEAR CAN BE SELECTED IN ORDER TO DRIVE AWAY, AND NO RELEVANT FAULTS
SIB-11-02-08 Nov 1, 2012
061200 ENGINE AND ENGINE COOLING:ENGINE:DIESEL
BMW VEHICLE: THE SERVICE ENGINE SOON (MIL) LAMP IS ILLUMINATED AND A POWER REDUCTION IS CLEARLY PERCEPTIBLE. THIS SITUATION MAY OCCUR AFTER DRIVING FOR SOME TIME WITH THE ENGINE ALREADY AT FULL OPERATING TEMPERATURE. IF THE IGNITION IS C
SIB-11-02-08 Nov 1, 2012
061000 ENGINE AND ENGINE COOLING:ENGINE
BMW VEHICLE: THE SERVICE ENGINE SOON (MIL) LAMP IS ILLUMINATED AND A POWER REDUCTION IS CLEARLY PERCEPTIBLE. THIS SITUATION MAY OCCUR AFTER DRIVING FOR SOME TIME WITH THE ENGINE ALREADY AT FULL OPERATING TEMPERATURE. IF THE IGNITION IS C
B61-17-12 Apr 1, 2012
133000 VISIBILITY:POWER WINDOW DEVICES AND CONTROLS
BMW: WIPERS LIGHTS AND FRONT POWER WINDOWS ARE INOPERATIVE. THIS SITUATION MAY START AND LEAD TO A PERMANENT FAULT. ALSO INCLUDED MODEL F07 (5 SERIES GRAN TURISMO) MODEL YEARS UP TO MARCH 2012. *JS
B61-17-12 Apr 1, 2012
136000 VISIBILITY:WINDSHIELD WIPER/WASHER
BMW: WIPERS LIGHTS AND FRONT POWER WINDOWS ARE INOPERATIVE. THIS SITUATION MAY START AND LEAD TO A PERMANENT FAULT. ALSO INCLUDED MODEL F07 (5 SERIES GRAN TURISMO) MODEL YEARS UP TO MARCH 2012. *JS
B61-17-12 Apr 1, 2012
330000 INTERIOR LIGHTING
BMW: WIPERS LIGHTS AND FRONT POWER WINDOWS ARE INOPERATIVE. THIS SITUATION MAY START AND LEAD TO A PERMANENT FAULT. ALSO INCLUDED MODEL F07 (5 SERIES GRAN TURISMO) MODEL YEARS UP TO MARCH 2012. *JS
SIB-61-06-12 Feb 1, 2012
140000 AIR BAGS
BMW: STEERING COLUMN SWITCH CENTER CONTAINS ONE OR MORE FAULTS: INTERNAL CONTROL, STEERING WHEEL LOCK RANGE EXCEEDED, WIPER ANGLE DEFECTIVE. VARIOUS CHECK CONTROL MESSAGES APPEAR WITH AIRBAG WARNING LAMP ILLUMINATED. *PE
SIB-61-06-12 Feb 1, 2012
012000 STEERING:COLUMN
BMW: STEERING COLUMN SWITCH CENTER CONTAINS ONE OR MORE FAULTS: INTERNAL CONTROL, STEERING WHEEL LOCK RANGE EXCEEDED, WIPER ANGLE DEFECTIVE. VARIOUS CHECK CONTROL MESSAGES APPEAR WITH AIRBAG WARNING LAMP ILLUMINATED. *PE
SI-B12-28-07 Aug 1, 2011
061000 ENGINE AND ENGINE COOLING:ENGINE
BMW: COMPLAINTS THAT THE ENGINE MANAGEMENT SYSTEM HAS ENTERED THE ENGINE FAILSAFE MODE AND THAT THE TURBOCHARGER BOOST IS REDUCED. E82, E88, E90, E92, E93, E60, E61, AND E71. ALL MODELS WITH NAY ENGINES. NO MODEL YEARS LISTED. *PE
SI-B12-28-07 Aug 1, 2011
061120 ENGINE AND ENGINE COOLING:ENGINE:GASOLINE:TURBO/SUPERCHARGER
BMW: COMPLAINTS THAT THE ENGINE MANAGEMENT SYSTEM HAS ENTERED THE ENGINE FAILSAFE MODE AND THAT THE TURBOCHARGER BOOST IS REDUCED. E82, E88, E90, E92, E93, E60, E61, AND E71. ALL MODELS WITH NAY ENGINES. NO MODEL YEARS LISTED. *PE
SIB-63-03-11 Aug 1, 2011
121000 EXTERIOR LIGHTING:HEADLIGHTS
BMW: WIRING ON THE HEADLIGHTS MAY HAVE DETERIORATED DUE TO ENVIRONMENTAL CONDITIONS AND THE COVER NOT BEING SECURED PROPERLY. E60/E92. *RM UPDATED 9/30/11. *PE
SIB-65-75-06 Aug 1, 2011
140000 AIR BAGS
BMW SERVICE CAMPAIGN: SEE DOCUMENT SEARCH BUTTON FOR OWNER LETTER. THE AIRBAG WARNING LAMP (AWL) IS ILLUMINATED, TOGETHER WITH THE PASSENGER AIRBAG STATUS LAMP (POL). THE PROBLEM MAY BE INTERMITTENT. MICROCRACKS IN THE OC3 SEAT MAT. *PE
SIB-33-01-02 Jul 1, 2011
022520 SUSPENSION:REAR:AXLE:NON-POWERED AXLE ASSEMBLY
BMW: A GRINDING NOISE IS COMING FROM THE DIFFERENTIAL DURING SLOW CORNERING. WHEN TURNING A SLIP/STICK EFFECT IS CREATED ON THE LINING AND STEEL DISCS INCORPORATED IN THE DIFFERENTIAL CLUTCH CAUSES A GRINDING NOISE. *RM
SIB-12-15-11 Jul 1, 2011
061000 ENGINE AND ENGINE COOLING:ENGINE
BMW: THE SERVICE ENGINE SOON LIGHT IS ON. THERE ARE TROUBLE CODES STORED FOR THE CRANKSHAFT SENSOR. NO DRIVEABILITY ISSUES. *RM
SIB-51-11-11 Apr 1, 2011
162300 STRUCTURE:BODY:DOOR
BMW: WHEN OUTSIDE TEMP IS BELOW FREEZING THE OUTSIDE DOORS WILL NOT CLOSE OR ARE DIFFICULT TO OPEN. A DOOR CABLE HAS MOISTURE INTRUSION AND FREEZES. *RM
SIB-23-01-08 Apr 1, 2011
103000 POWER TRAIN:AUTOMATIC TRANSMISSION
BMW: A NEW TECHNICAL SUPPORT PROCESS HAS BEEN CREATED REGARDING TRANSMISSION CONCERNS. *RM
SI-B-12-04-05 Nov 1, 2010
117000 ELECTRICAL SYSTEM: INSTRUMENT CLUSTER/PANEL
BMW: CHECK ENGINE LAMP ILLUMINATED AND/OR VEHICLE OVERHEATS. MODELS E83, E85, E86, E70, E90, E91, E92, E93, E60 AND E61. *PE UPDATED 5/24/11. *PE
SI-B-12-04-05 Nov 1, 2010
110000 ELECTRICAL SYSTEM
BMW: CHECK ENGINE LAMP ILLUMINATED AND/OR VEHICLE OVERHEATS. MODELS E83, E85, E86, E70, E90, E91, E92, E93, E60 AND E61. *PE UPDATED 5/24/11. *PE
SI-B-12-04-05 Nov 1, 2010
061000 ENGINE AND ENGINE COOLING:ENGINE
BMW: CHECK ENGINE LAMP ILLUMINATED AND/OR VEHICLE OVERHEATS. MODELS E83, E85, E86, E70, E90, E91, E92, E93, E60 AND E61. *PE UPDATED 5/24/11. *PE
SIB-65-22-10 Oct 1, 2010
220000 SEATS
BMW VEHICLES: REPLACED SEAT OCCUPANCY SENSOR MAT WILL NOT ENABLE. AFTER REPLACING A CIS (CAPACITIVE SENSING PASSENGER OCCUPANCY MAT), THE NEW MAT WILL NOT ENABLE WHEN USING ISTA/P. HOWEVER, ISTA/P SHOWS THAT THE ACSM (ACTIVE CRASH SAFETY
SIB-63-10-10 Oct 1, 2010
121000 EXTERIOR LIGHTING:HEADLIGHTS
BMW VEHICLE: ADAPTIVE HEADLIGHTS. A CHECK CONTROL (CC) MESSAGE IS DISPLAYED FOR THE ADAPTIVE HEADLIGHTS. THE HEADLAMPS NO LONGER TURN WITH STEERING WHEEL MOVEMENT. FAULT CODE 800FC6 IS ENTERED IN THE FOOTWELL MODULE (FRM3). A SECOND TU
SIB-63-10-10 Oct 1, 2010
356000 EQUIPMENT ADAPTIVE/MOBILITY
BMW VEHICLE: ADAPTIVE HEADLIGHTS. A CHECK CONTROL (CC) MESSAGE IS DISPLAYED FOR THE ADAPTIVE HEADLIGHTS. THE HEADLAMPS NO LONGER TURN WITH STEERING WHEEL MOVEMENT. FAULT CODE 800FC6 IS ENTERED IN THE FOOTWELL MODULE (FRM3). A SECOND TU
SIB-63-02-01 Aug 1, 2010
120000 EXTERIOR LIGHTING
BMW: PROCEDURE FOR DETERMINING AND REPLACING INCANDESCENT AND HALOGEN LIGHT BULBS UNDER WARRANTY. *RM
SIB-11-08-03 Jul 1, 2010
061000 ENGINE AND ENGINE COOLING:ENGINE
BMW: SIX DIFFERENT MODELS EQUIPPED WITH THE M54 ENGINE COULD HAVE VALVE COVERS BREAK IN COLD WEATHER AND RUIN THE ENGINE. THIS IS DUE TO MOISTURE ACCUMULATION. *RM
SIB-32-04-07 Jun 1, 2010
016000 STEERING:ELECTRIC POWER ASSIST SYSTEM
BMW: A NEW TECHNICAL PROCESS HAS BEEN CREATED FOR BMW TO IDENTIFY CAUSES OF STEERING COMPLAINTS WITH A WIDE RANGE OF MODELS. *RM
SIB-32-04-07 Jun 1, 2010
015000 STEERING:HYDRAULIC POWER ASSIST SYSTEM
BMW: A NEW TECHNICAL PROCESS HAS BEEN CREATED FOR BMW TO IDENTIFY CAUSES OF STEERING COMPLAINTS WITH A WIDE RANGE OF MODELS. *RM
SI-B37-01-09 Apr 1, 2010
061000 ENGINE AND ENGINE COOLING:ENGINE
BMW: VEHICLE HAS A CHECK CONTROL MESSAGE SELF LEVELING SUSPENSION FAILED/MALFUNCTIONING DISPLAYED. AT LEAST ONE OF THE FOLLOWING FAULT CODES IS STORED AND IS CURRENTLY PRESENT IN THE EHC CONTROL UNIT: 5F98 CONTROL TIME FAULT LIFTING REAR LE
SIB-16-02-09 Dec 1, 2009
072100 FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP
BMW VEHICLES: FUEL LEVEL SENSOR REPAIRS. WHERE IT IS NECESSARY TO REPLACE THE RIGHT OR THE LEFT SIDE FUEL LEVEL SENSOR DUE TO A FAILURE, THE ENTIRE PUMP AND HOUSING OR DELIVERY UNIT (SUCTION JET ASSEMBLY) DO NOT NEED TO BE REPLACED AS WEL
SIB-12-07-06 Oct 1, 2009
118000 ELECTRICAL SYSTEM:SOFTWARE
BMW: SERVICE ENGINE SOON LAMP ILLUMINATED-FC 23F4 MAP THERMOSTAT. IN SOME VEHICLES HAVE INSUFFICIENT HEAT. E90, E91 (3 SERIES), E60, E61 (5 SERIES) 3/06 AND E83 (X3 SERIES) 9/08. *PE
SIB-12-07-06 Oct 1, 2009
061200 ENGINE AND ENGINE COOLING:ENGINE:DIESEL
BMW: SERVICE ENGINE SOON LAMP ILLUMINATED-FC 23F4 MAP THERMOSTAT. IN SOME VEHICLES HAVE INSUFFICIENT HEAT. E90, E91 (3 SERIES), E60, E61 (5 SERIES) 3/06 AND E83 (X3 SERIES) 9/08. *PE
SIB-12-07-06 Oct 1, 2009
061000 ENGINE AND ENGINE COOLING:ENGINE
BMW: SERVICE ENGINE SOON LAMP ILLUMINATED-FC 23F4 MAP THERMOSTAT. IN SOME VEHICLES HAVE INSUFFICIENT HEAT. E90, E91 (3 SERIES), E60, E61 (5 SERIES) 3/06 AND E83 (X3 SERIES) 9/08. *PE
SI-B12-02-09 May 1, 2009
091100 FUEL SYSTEM, OTHER:STORAGE:TANK ASSEMBLY
BMW: SERVICE ENGINE SOON LAMP OR THE CHECK GAS CAP WARNINGS ARE ILLUMINATED WHILE DRIVING. WHEN DIAGNOSED, THE DME HAS STORED FAULTS FOR SMALL LEAK, MICRO LEAK, SUPER FINE LEAK, OR LARGE LEAK IN RELATION TO THE TANK VENTILATION OR EVAPORATI
SI-B12-02-09 May 1, 2009
071110 FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY:FILLER PIPE AND CAP
BMW: SERVICE ENGINE SOON LAMP OR THE CHECK GAS CAP WARNINGS ARE ILLUMINATED WHILE DRIVING. WHEN DIAGNOSED, THE DME HAS STORED FAULTS FOR SMALL LEAK, MICRO LEAK, SUPER FINE LEAK, OR LARGE LEAK IN RELATION TO THE TANK VENTILATION OR EVAPORATI
SI-B-62-01-09 Apr 1, 2009
117000 ELECTRICAL SYSTEM: INSTRUMENT CLUSTER/PANEL
BMW: ALL INSTRUMENT DIALS ARE INOPERATIVE AND THE ILLUMINATION OF THE INFORMATION DISPLAY IN THE INSTRUMENT CLUSTER IS VERY BRIGHT. *PE
SI-B-11-01-07 Mar 1, 2009
061000 ENGINE AND ENGINE COOLING:ENGINE
BMW: SMALL NUMBER OF VEHICLES EXPERIENCE PROBLEMS RANGING FROM LEAKING OIL FILLER CAPS, LEAKING OR BROKEN VALVE COVERS, TO COMPLETE ENGINE FAILURE IN EXTREMELY COLD CLIMATE CONDITIONS. MOISTURE ACCUMULATING IN ENGINE CRANKCASE VENTILATION V
SI-B-11-01-07 Mar 1, 2009
061200 ENGINE AND ENGINE COOLING:ENGINE:DIESEL
BMW: SMALL NUMBER OF VEHICLES EXPERIENCE PROBLEMS RANGING FROM LEAKING OIL FILLER CAPS, LEAKING OR BROKEN VALVE COVERS, TO COMPLETE ENGINE FAILURE IN EXTREMELY COLD CLIMATE CONDITIONS. MOISTURE ACCUMULATING IN ENGINE CRANKCASE VENTILATION V
SI-B-11-01-07 Mar 1, 2009
063110 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:CRANKCASE (PCV)
BMW: SMALL NUMBER OF VEHICLES EXPERIENCE PROBLEMS RANGING FROM LEAKING OIL FILLER CAPS, LEAKING OR BROKEN VALVE COVERS, TO COMPLETE ENGINE FAILURE IN EXTREMELY COLD CLIMATE CONDITIONS. MOISTURE ACCUMULATING IN ENGINE CRANKCASE VENTILATION V
SI B63-04-08 Jun 1, 2008
121000 EXTERIOR LIGHTING:HEADLIGHTS
BMW: HEADLAMP MOISTURE: FAULT DIAGNOSTICS. WATER OR CONDENSATION IN ONE OR BOTH HEADLAMPS. MODELS 5 SERIES, 6 SERIES, 7 SERIES, X5, X6, 1 SERIES, AND 3 SERIES. MODEL YEARS 2000-20008. *PE
SI-B11-01-08 Apr 1, 2008
355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL
BMW: REPLACE THE CHAIN TENSIONING RAIL BEARING BOLT THAT COULD COME LOOSE AND CAUSE DAMAGE TO THE ENGINE. MODELS E60 (5 SERIES), E70 (X5 SERIES), E83 (X3 SERIES), E9X (3 SERIES). *PE
SI B11 13 07 Apr 1, 2008
061000 ENGINE AND ENGINE COOLING:ENGINE
N54 RATTLE NOISE FROM TURBOCHARGER AREA. MODELS E90, E92 AND E93 (3 SERIES) 335I AND 335XI; E60 AND E61 (5 SERIES) 535I AND 535XI, ALL WITH N54 ENGINE FROM THE START OF PRODUCTION TO JANUARY 17, 2008 PRODUCTION. *PE
SI B11 13 07 Apr 1, 2008
061120 ENGINE AND ENGINE COOLING:ENGINE:GASOLINE:TURBO/SUPERCHARGER
N54 RATTLE NOISE FROM TURBOCHARGER AREA. MODELS E90, E92 AND E93 (3 SERIES) 335I AND 335XI; E60 AND E61 (5 SERIES) 535I AND 535XI, ALL WITH N54 ENGINE FROM THE START OF PRODUCTION TO JANUARY 17, 2008 PRODUCTION. *PE
SI B11 13 07 Apr 1, 2008
061320 ENGINE AND ENGINE COOLING:ENGINE:OTHER FUEL TYPES:TURBO/SUPERCHARGER
N54 RATTLE NOISE FROM TURBOCHARGER AREA. MODELS E90, E92 AND E93 (3 SERIES) 335I AND 335XI; E60 AND E61 (5 SERIES) 535I AND 535XI, ALL WITH N54 ENGINE FROM THE START OF PRODUCTION TO JANUARY 17, 2008 PRODUCTION. *PE
SIB-12-09-08 Feb 1, 2008
062200 ENGINE AND ENGINE COOLING:COOLING SYSTEM:FAN
BMW VEHICLE: DRIVEABILITY COMPLAINTS DUE TO COOLING FAN RELAY FAILURE. THE CUSTOMER MAY COMPLAIN OF INTERMITTENT DRIVEABILITY PROBLEMS, DESCRIBED AS-ENGINE IS LACKING POWER WHEN ACCELERATING UPHILL; TRANSMISSION WILL NOT UPSHIFT UNDER HEA
SIB-12-09-07 Feb 1, 2008
061000 ENGINE AND ENGINE COOLING:ENGINE
BMW VEHICLE: SERVICE ENGINE SOON LIGHT ILLUMINATED: S85-VARIOUS VANOS RELATED FAULTS STORED. (E60 (5SERIES), E63 & E64 (6SERIES). NO MODEL YEARS LISTED. *PE
SIB-12-09-07 Feb 1, 2008
061200 ENGINE AND ENGINE COOLING:ENGINE:DIESEL
BMW VEHICLE: SERVICE ENGINE SOON LIGHT ILLUMINATED: S85-VARIOUS VANOS RELATED FAULTS STORED. (E60 (5SERIES), E63 & E64 (6SERIES). NO MODEL YEARS LISTED. *PE
SIB-12-09-07 Feb 1, 2008
110000 ELECTRICAL SYSTEM
BMW VEHICLE: SERVICE ENGINE SOON LIGHT ILLUMINATED: S85-VARIOUS VANOS RELATED FAULTS STORED. (E60 (5SERIES), E63 & E64 (6SERIES). NO MODEL YEARS LISTED. *PE
SIB-12-09-08 Feb 1, 2008
110000 ELECTRICAL SYSTEM
BMW VEHICLE: DRIVEABILITY COMPLAINTS DUE TO COOLING FAN RELAY FAILURE. THE CUSTOMER MAY COMPLAIN OF INTERMITTENT DRIVEABILITY PROBLEMS, DESCRIBED AS-ENGINE IS LACKING POWER WHEN ACCELERATING UPHILL; TRANSMISSION WILL NOT UPSHIFT UNDER HEA
SI B12 01 08 Jan 1, 2008
061000 ENGINE AND ENGINE COOLING:ENGINE
N52 EDK THROTTLE JAMMING FAULTS 2D09, 2CED AND 2CEC. MODEL E90 AND E91 (3 SERIES) AND E60 AND E61 (5 SERIES), ALL MODELS UP TO 11/2005 WITH N52 ENGINE. *PE
SIB-62-04-06 Dec 1, 2007
117000 ELECTRICAL SYSTEM: INSTRUMENT CLUSTER/PANEL
BMW: INSTRUMENT CLUSTER-FAILURE OF DISPLAYS/FUNCTIONS. TOTAL OR PARTIAL FAILURE OF DISPLAYS OR FUNCTIONS IN THE INSTRUMENT CLUSTER. THE DISPLAYS OR FUNCTIONS START WORKING AGAIN AFTER THE VEHICLE HAS BEEN PARKED (SLEEP MODE). INTERNAL E
SIB-34-07-07 Nov 1, 2007
046000 SERVICE BRAKES, AIR:ANTILOCK
BMW VEHICLE: DSC DISABLING FUNCTION. DUE TO REVISED DME, DSC AND CCC SOFTWARE, THE MDM (M DYNAMIC MODE) BUTTON LOCATED IN THE CENTER CONSOLE SWITCH CLUSTER (SZM) NOW HAS TRIPLE FUNCTIONALITY-DEFAULT STATE-DSC ON; SHORT PRESS-MDM ON (GREEN
SIB-34-07-07 Nov 1, 2007
102000 POWER TRAIN:MANUAL TRANSMISSION
BMW VEHICLE: DSC DISABLING FUNCTION. DUE TO REVISED DME, DSC AND CCC SOFTWARE, THE MDM (M DYNAMIC MODE) BUTTON LOCATED IN THE CENTER CONSOLE SWITCH CLUSTER (SZM) NOW HAS TRIPLE FUNCTIONALITY-DEFAULT STATE-DSC ON; SHORT PRESS-MDM ON (GREEN
SIB-25-03-07 Nov 1, 2007
102000 POWER TRAIN:MANUAL TRANSMISSION
BMW VEHICLE: SPORT TRANSMISSION PADDLE SHIFTERS INOPERATIVE-DIAGNOSIS. THE DIRECT COMMUNICATION INPUT LINE BETWEEN THE PADDLE SHIFTERS AND THE EGS TRANSMISSION CONTROL MODULE IS INTERRUPTED. NO MODEL YEARS LISTED. *PE
SIB-25-03-07 Nov 1, 2007
010000 STEERING
BMW VEHICLE: SPORT TRANSMISSION PADDLE SHIFTERS INOPERATIVE-DIAGNOSIS. THE DIRECT COMMUNICATION INPUT LINE BETWEEN THE PADDLE SHIFTERS AND THE EGS TRANSMISSION CONTROL MODULE IS INTERRUPTED. NO MODEL YEARS LISTED. *PE
SIB-11-14-07 Nov 1, 2007
061320 ENGINE AND ENGINE COOLING:ENGINE:OTHER FUEL TYPES:TURBO/SUPERCHARGER
BMW VEHICLE: N54 TURBOCHARGER WASTE GATE CONTROL NOISES AND OPERATION. AFTER TURNING OFF ENGINE, A SLIGHT RATTLE NOISE IS HEARD FROM THE ENGINE COMPARTMENT. THIS NOISE IS SIMILAR TO A MECHANICAL TYPEWRITER. IN ADDITION, THE COMPLAINTS O
SIB-11-14-07 Nov 1, 2007
061120 ENGINE AND ENGINE COOLING:ENGINE:GASOLINE:TURBO/SUPERCHARGER
BMW VEHICLE: N54 TURBOCHARGER WASTE GATE CONTROL NOISES AND OPERATION. AFTER TURNING OFF ENGINE, A SLIGHT RATTLE NOISE IS HEARD FROM THE ENGINE COMPARTMENT. THIS NOISE IS SIMILAR TO A MECHANICAL TYPEWRITER. IN ADDITION, THE COMPLAINTS O
SIB-11-14-07 Nov 1, 2007
061000 ENGINE AND ENGINE COOLING:ENGINE
BMW VEHICLE: N54 TURBOCHARGER WASTE GATE CONTROL NOISES AND OPERATION. AFTER TURNING OFF ENGINE, A SLIGHT RATTLE NOISE IS HEARD FROM THE ENGINE COMPARTMENT. THIS NOISE IS SIMILAR TO A MECHANICAL TYPEWRITER. IN ADDITION, THE COMPLAINTS O
SI B65 25 07 Nov 1, 2007
220000 SEATS
RECODE OR REPLACE OC3 SEAT MAT. VEHICLES PRODUCED UP TO MARCH 31, 2005. *NJ
120405 Mar 1, 2006
061000 ENGINE AND ENGINE COOLING:ENGINE
CHECK ENGINE LAMP ILLUMINATED AND/OR VEHICLE OVERHEATS. BMW E90 (3 SERIES) ALL E90 (3 SERIES) AND E60 (5 SERIES) MODELS EQUIPPED WITH N52 ENGINE. *TT
1220105 Oct 1, 2005
110000 ELECTRICAL SYSTEM
LOSS OF POWER WHILE DECELERATING AND TURNING OR COMING TO A STOP. *EH BMW 5 SERIES, 6 SERIES, 7 SERIES PRODUCED BETWEEN 09/03 TO 8/04. *TT
110504 Jun 1, 2005
060000 ENGINE AND ENGINE COOLING
M62TU/S62 SECONDARY AIR DIAGNOSTICS AND AIR DELIVERY PASSAGE CLEANING PROCEDURE. *EH UPDATE. *TT
611403 Oct 1, 2004
110000 ELECTRICAL SYSTEM
2004 MY VARIOUS SOFTWARE ERRORS CORRECTED WITH CIP. *TT *MJ
07142004 Jul 14, 2004
061000 ENGINE AND ENGINE COOLING:ENGINE
PART 2. SERVICE ACTION & DELIVERY STOP. *TT
07122004 Jul 12, 2004
061000 ENGINE AND ENGINE COOLING:ENGINE
RETAIL DELIVERY STOP ON 2004 MY 8 & 12 CYLINDER VEHICLES PRODUCED MAY 2004 THROUGH JULY 2004. DUE TO A MANUFACTURING ERROR, THE ENGINE CONTROL MODULE MAIL FAIL. THIS COULD CAUSE THE VEHICLE TO STALL UNEXPECTEDLY OR FAIL TO START AT ALL.

NHTSA Safety Investigations, BMW 5 SERIES

Investigations opened by NHTSA into potential safety defects. These are separate from recalls and may or may not result in a recall.

SQ98010 Opened: Jun 3, 1998 , Closed: Sep 11, 1998
SQ, Closed , Model Year: 1997
WINDSHIELD WIPER INOPERATION
BMW BELIEVES THAT THERE IS NO INDICATION OF A SYSTEMATIC OR SAFETY DEFECT CONCERNING THE SUBJECT WIPER RELAY.THE MAIN REASON THAT PRECIPITATED THE ISSUANCE OF THE SERVICE BULLETIN WAS TO INFORM DEALERS OF A NEW RELAY PART NUMBER FOR THE SUBJECT VEHICLES SINCE THIS PART NUMBER WAS NOT INCLUDED IN THE... Read more

BMW 5 SERIES - All Years Overview

Complete safety history for the BMW 5 SERIES across all model years (1989, 2023).

78 Total Recalls
557 Total Complaints
1 Investigations
26 Reported Crashes
25 Reported Fires
1 Reported Deaths

BMW 5 SERIES - Year by Year

Compare recalls and complaints across model years. Click any year to see full details.

Year Recalls Complaints
2023 1 0 View
2012 0 12 View
2011 4 96 View
2010 5 9 View
2009 4 6 View
2008 4 131 View
2007 4 22 View
2006 8 125 View
2005 5 26 View
2004 (current) 8 89
2003 2 13 View
2002 2 10 View
2001 2 4 View
2000 2 3 View
1999 1 2 View
1998 2 0 View
1997 3 1 View
1996 3 0 View
1995 3 6 View
1994 3 0 View
1993 3 0 View
1992 3 0 View
1991 2 0 View
1990 2 0 View
1989 2 1 View

Other BMW Models

Model Recalls Complaints
X5 223 4,349 View
X3 155 2,661 View
330I 122 1,050 View
X6 110 293 View
328I 108 3,743 View
M3 95 550 View
Z4 83 1,439 View
325I 83 1,809 View