Molding Solutions, Inc.

Struck by running powered equipment during maintenance, cleaning, testing — Amputations, avulsions, enucleations unspecified — WASHINGTON, Illinois

AMPUTATION — Worker suffered amputation at Molding Solutions, Inc. in WASHINGTON, Illinois
Employer Molding Solutions, Inc.
Address 300 North Cummings Lane
City, State ZIP WASHINGTON, Illinois 61571
Report ID 2025054614
Event Date May 16, 2025
Outcome Hospitalized, Amputation
Nature of Injury Amputations, avulsions, enucleations unspecified
Body Part Finger or thumb tip(s), nail(s)
Event Type Struck by running powered equipment during maintenance, cleaning, testing
Source of Injury Grinders, abraders
Secondary Source Secondary source not applicable
Industry (NAICS) 326199
Inspection # 1825660
GPS Coordinates 40.70578, -89.44563

Location Map

Incident Narrative

On May 16, 2025, an employee was cleaning a grinder when their right thumb became caught between the rotors, amputating the tip of the thumb.

OSHA Penalties — $560 Total

OSHA issued 2 violations with penalties totaling $560 for this inspection.

CitationTypeDatePenaltyAbatement Due
01001A Serious Oct 10, 1984 $350 Oct 13, 1984
01001A Serious Dec 19, 1984 $210 Oct 13, 1984

Incident Summary

On May 16, 2025, a worker at Molding Solutions, Inc. in WASHINGTON, Illinois suffered amputations, avulsions, enucleations unspecified to the finger or thumb tip(s), nail(s). The incident was classified as struck by running powered equipment during maintenance, cleaning, testing, with grinders, abraders identified as the source of injury. The worker was hospitalized, amputation.

Context

OSHA has recorded 1,401 severe injury reports involving "Struck by running powered equipment during maintenance, cleaning, testing" incidents in our database. Browse all Struck by running powered equipment during maintenance, cleaning, testing injuries.

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Similar Incidents

Other severe injury reports involving Struck by running powered equipment during maintenance, cleaning, testing events:

Date Employer Location Nature Outcome
Sep 3, 2024 Wheelabrator Saugus, Inc. SAUGUS, Massachusetts Amputations, avulsions, enucleations unspecified Amp.
Dec 9, 2024 Sinergy Elastomers Inc ADAIRSVILLE, Georgia Amputations involving bone loss Amp.
Mar 6, 2025 Nutrifoods LLC HUBBARD, Texas Amputations involving bone loss Hosp., Amp.
Sep 6, 2024 Champlain Cable Corporation EL PASO, Texas Amputations involving bone loss Amp.
May 20, 2024 Tortilla King, LLC. MOUNDRIDGE, Kansas Amputations, avulsions, enucleations unspecified Amp.
Jun 12, 2025 Energy Transfer Partners ORLA, Texas Amputations, avulsions, enucleations unspecified Amp.
Feb 6, 2024 Griff and Associates LLC. FALLSINGTON, Pennsylvania Nonfatal 'crushing' injuries Hosp.
May 6, 2024 Vitesco Technologies SEGUIN, Texas Amputations, avulsions, enucleations unspecified Amp.

Frequently Asked Questions

Workers who suffer amputations on the job are generally entitled to workers' compensation benefits covering all medical treatment, prosthetics, rehabilitation, and a portion of lost wages. Many states also provide scheduled permanent disability benefits for the loss of a limb or digit — a fixed payment based on the specific body part affected. In cases where employer negligence was egregious or equipment was defective, a personal injury lawsuit against a third party (the equipment manufacturer) may be possible in addition to workers' comp. An attorney specializing in workers' compensation can advise on available options. Report the injury to OSHA at 1-800-321-OSHA within 24 hours.

After an employer reports a severe injury, OSHA decides whether to conduct an on-site inspection. Fatalities and amputations typically trigger automatic inspections. For hospitalizations and eye loss events, OSHA may conduct a phone/fax investigation or an on-site inspection based on the circumstances. During an inspection, OSHA compliance officers assess the accident scene, interview witnesses, review safety records, and identify violations. Citations and penalties may be issued. OSHA also works with the employer to abate hazardous conditions. All inspection results are published in OSHA's public inspection database at osha.gov.

You can file an OSHA complaint online at osha.gov/workers/file-complaint, by calling 1-800-321-OSHA (1-800-321-6742), or by visiting your local OSHA area office. Complaints can be filed anonymously. OSHA prioritizes formal written complaints from workers. If you believe an imminent danger exists, call OSHA immediately — they are required to investigate immediately when there is reasonable grounds to believe imminent danger exists. Workers are protected from retaliation for filing complaints under Section 11(c) of the OSH Act; if you experience retaliation, file a separate complaint within 30 days of the adverse action.

About This OSHA Report

This is a severe injury report filed with OSHA. Employers are required to report all work-related fatalities and severe injuries within 8 to 24 hours. Browse more reports by employer, state, or industry below.

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