O'Neil Digital Solutions Inc.

Struck by running powered equipment during maintenance, cleaning, testing — Amputations involving bone loss — PLANO, Texas

AMPUTATION — Worker suffered amputation at O'Neil Digital Solutions Inc. in PLANO, Texas
Employer O'Neil Digital Solutions Inc.
Address 3100 E Plano Pkwy
City, State ZIP PLANO, Texas 75074
Report ID 2025043986
Event Date April 29, 2025
Outcome Hospitalized, Amputation
Nature of Injury Amputations involving bone loss
Body Part Other finger(s) n.e.c.
Event Type Struck by running powered equipment during maintenance, cleaning, testing
Source of Injury Mailing and metering equipment
Secondary Source Drives, belts, chains
Industry (NAICS) 323111
Inspection # 1822009
GPS Coordinates 33.00844, -96.70573

Location Map

Incident Narrative

A maintenance employee was repairing a bent pusher on the inserting machine. The employee jogged the machine to view the pusher and his left hand was caught in the metal sprocket that drives the chain with the pusher, resulting in amputation of their left little finger at the first joint and the tip of the left middle finger.

Incident Summary

On April 29, 2025, a worker at O'Neil Digital Solutions Inc. in PLANO, Texas suffered amputations involving bone loss to the other finger(s) n.e.c.. The incident was classified as struck by running powered equipment during maintenance, cleaning, testing, with mailing and metering equipment identified as the source of injury. The worker was hospitalized, amputation.

Context

OSHA has recorded 1,401 severe injury reports involving "Struck by running powered equipment during maintenance, cleaning, testing" incidents in our database. Browse all Struck by running powered equipment during maintenance, cleaning, testing injuries.

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Similar Incidents

Other severe injury reports involving Struck by running powered equipment during maintenance, cleaning, testing events:

Date Employer Location Nature Outcome
Feb 19, 2024 Table Trust Brands LLC FREDERICKSBURG, Pennsylvania Amputations, avulsions, enucleations unspecified Amp.
Apr 22, 2024 Merrill Tool and Water Jet, LLC MERRILL, Wisconsin Amputations involving bone loss Amp.
Jul 11, 2024 G&S Metal Products Company, Inc. CLEVELAND, Ohio Amputations, avulsions, enucleations unspecified Amp.
Aug 16, 2025 AGC Automotive Americas BELLEFONTAINE, Ohio Cuts, lacerations, punctures without injury to internal structures Hosp.
Oct 3, 2024 Livestock Nutrition Center LLC QUANAH, Texas Amputations involving bone loss Amp.
Sep 4, 2024 CONNER INDUSTRIES, INC. FORT WORTH, Texas Amputations, avulsions, enucleations unspecified Amp.
Aug 5, 2024 Gulfstream Aerospace Corporation SAVANNAH, Georgia Amputations, avulsions, enucleations unspecified Amp.
Jul 25, 2024 Cooper Farms Inc OAKWOOD, Ohio Amputations, avulsions, enucleations unspecified Amp.

Frequently Asked Questions

Workers who suffer amputations on the job are generally entitled to workers' compensation benefits covering all medical treatment, prosthetics, rehabilitation, and a portion of lost wages. Many states also provide scheduled permanent disability benefits for the loss of a limb or digit — a fixed payment based on the specific body part affected. In cases where employer negligence was egregious or equipment was defective, a personal injury lawsuit against a third party (the equipment manufacturer) may be possible in addition to workers' comp. An attorney specializing in workers' compensation can advise on available options. Report the injury to OSHA at 1-800-321-OSHA within 24 hours.

After an employer reports a severe injury, OSHA decides whether to conduct an on-site inspection. Fatalities and amputations typically trigger automatic inspections. For hospitalizations and eye loss events, OSHA may conduct a phone/fax investigation or an on-site inspection based on the circumstances. During an inspection, OSHA compliance officers assess the accident scene, interview witnesses, review safety records, and identify violations. Citations and penalties may be issued. OSHA also works with the employer to abate hazardous conditions. All inspection results are published in OSHA's public inspection database at osha.gov.

You can file an OSHA complaint online at osha.gov/workers/file-complaint, by calling 1-800-321-OSHA (1-800-321-6742), or by visiting your local OSHA area office. Complaints can be filed anonymously. OSHA prioritizes formal written complaints from workers. If you believe an imminent danger exists, call OSHA immediately — they are required to investigate immediately when there is reasonable grounds to believe imminent danger exists. Workers are protected from retaliation for filing complaints under Section 11(c) of the OSH Act; if you experience retaliation, file a separate complaint within 30 days of the adverse action.

About This OSHA Report

This is a severe injury report filed with OSHA. Employers are required to report all work-related fatalities and severe injuries within 8 to 24 hours. Browse more reports by employer, state, or industry below.

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