Schleuniger, Inc.

Struck by running powered equipment during maintenance, cleaning, testing - Amputations, avulsions, enucleations unspecified - BUFFALO GROVE, Illinois

AMPUTATION, Worker suffered amputation at Schleuniger, Inc. in BUFFALO GROVE, Illinois
Employer Schleuniger, Inc.
Address 1100 Corporate Grove Drive
City, State ZIP BUFFALO GROVE, Illinois 60089
Report ID 2025043886
Event Date April 25, 2025
Outcome Amputation
Nature of Injury Amputations, avulsions, enucleations unspecified
Body Part Finger or thumb tip(s), nail(s)
Event Type Struck by running powered equipment during maintenance, cleaning, testing
Source of Injury Metal, woodworking, and special material machinery unspecified
Secondary Source Machine guards
Industry (NAICS) 334419
Inspection # 1829324
GPS Coordinates 42.17397, -87.93457

Location Map

Incident Narrative

An employee was repairing a benchtop wire processing machine that is used to make wire harnesses for commercial applications. A guard had been removed in order to access the components. The employee was testing the "trigger" sensor of the machine and adjusting the blades when the machine actuated and a blade amputated part of his left index fingertip.

Incident Summary

On April 25, 2025, a worker at Schleuniger, Inc. in BUFFALO GROVE, Illinois suffered amputations, avulsions, enucleations unspecified to the finger or thumb tip(s), nail(s). The incident was classified as struck by running powered equipment during maintenance, cleaning, testing, with metal, woodworking, and special material machinery unspecified identified as the source of injury. The worker was amputation.

Context

OSHA has recorded 1,537 severe injury reports involving "Struck by running powered equipment during maintenance, cleaning, testing" incidents in our database. Browse all Struck by running powered equipment during maintenance, cleaning, testing injuries.

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Similar Incidents

Other severe injury reports involving Struck by running powered equipment during maintenance, cleaning, testing events:

Date Employer Location Nature Outcome
Apr 30, 2024 Aluma-Weld, Inc. HOT SPRINGS, Arkansas Fractures Hosp.
Feb 21, 2025 Smithfield Packaged Meats Corp. SIOUX FALLS, South Dakota Amputations, avulsions, enucleations unspecified Amp.
Apr 12, 2025 Olin Winchester LLC INDEPENDENCE, Missouri Amputations, avulsions, enucleations unspecified Amp.
Sep 25, 2025 Huntington Alloys Corporation HUNTINGTON, West Virginia Amputations involving bone loss Amp.
Aug 14, 2024 Ardagh Glass Inc. SAPULPA, Oklahoma Amputations involving bone loss Amp.
Oct 3, 2024 North American Central School Bus BATAVIA, Illinois Amputations involving bone loss Amp.
Jul 18, 2024 Cal-Maine Foods Inc. MARION, Texas Electrical burns and electrocution Hosp.
Apr 8, 2025 FEDEX MASPETH, New York Amputations, avulsions, enucleations unspecified Hosp., Amp.

Frequently Asked Questions

Workers who suffer amputations on the job are generally entitled to workers' compensation benefits covering all medical treatment, prosthetics, rehabilitation, and a portion of lost wages. Many states also provide scheduled permanent disability benefits for the loss of a limb or digit, a fixed payment based on the specific body part affected. In cases where employer negligence was egregious or equipment was defective, a personal injury lawsuit against a third party (the equipment manufacturer) may be possible in addition to workers' comp. An attorney specializing in workers' compensation can advise on available options. Report the injury to OSHA at 1-800-321-OSHA within 24 hours.

After an employer reports a severe injury, OSHA decides whether to conduct an on-site inspection. Fatalities and amputations typically trigger automatic inspections. For hospitalizations and eye loss events, OSHA may conduct a phone/fax investigation or an on-site inspection based on the circumstances. During an inspection, OSHA compliance officers assess the accident scene, interview witnesses, review safety records, and identify violations. Citations and penalties may be issued. OSHA also works with the employer to abate hazardous conditions. All inspection results are published in OSHA's public inspection database at osha.gov.

You can file an OSHA complaint online at osha.gov/workers/file-complaint, by calling 1-800-321-OSHA (1-800-321-6742), or by visiting your local OSHA area office. Complaints can be filed anonymously. OSHA prioritizes formal written complaints from workers. If you believe an imminent danger exists, call OSHA immediately, they are required to investigate immediately when there is reasonable grounds to believe imminent danger exists. Workers are protected from retaliation for filing complaints under Section 11(c) of the OSH Act; if you experience retaliation, file a separate complaint within 30 days of the adverse action.

About This OSHA Report

This is a severe injury report filed with OSHA. Employers are required to report all work-related fatalities and severe injuries within 8 to 24 hours. Browse more reports by employer, state, or industry below.

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