Alcast, LLC dba Alcast Company

Explosion of nonpressurized vapors, gases, or liquids — Thermal burns degree unspecified — PEORIA, ILLINOIS

HOSPITALIZED — Worker hospitalized after incident at Alcast, LLC dba Alcast Company in PEORIA, ILLINOIS
Employer Alcast, LLC dba Alcast Company Report ID 2025021066
Address 8821 N University St City, State ZIP PEORIA, ILLINOIS 61615
Event Date February 3, 2025 Outcome Hospitalized
Nature of Injury Thermal burns degree unspecified Body Part Multiple body parts unspecified
Event Type Explosion of nonpressurized vapors, gases, or liquids Source of Injury Molten metal, slag
Secondary Source Water, liquids nonchemical
Industry (NAICS) 331521 Inspection # 1801999
GPS Coordinates 40.79000, -89.62000

Incident Narrative

An employee was operating a mold machine when a pouring ladle that was coated with a water-based paste was submerged in molten aluminum. The moisture caused an explosion, resulting in severe burns over his body.

Incident Summary

On February 3, 2025, a worker at Alcast, LLC dba Alcast Company in PEORIA, ILLINOIS suffered thermal burns degree unspecified to the multiple body parts unspecified. The incident was classified as explosion of nonpressurized vapors, gases, or liquids, with molten metal, slag identified as the source of injury. The worker was hospitalized.

Context

OSHA has recorded 72 severe injury reports involving "Explosion of nonpressurized vapors, gases, or liquids" incidents in our database. Browse all Explosion of nonpressurized vapors, gases, or liquids injuries.

See all reports for Alcast, LLC dba Alcast Company.

Similar Incidents

Other severe injury reports involving Explosion of nonpressurized vapors, gases, or liquids events:

Date Employer Location Nature Outcome
Sep 16, 2020 KESSEL CONSTRUCTION, INC. BRADFORD, PENNSYLVANIA Heat (thermal) burns, unspecified Hosp.
Aug 8, 2019 BCH Mechanical TAMPA, FLORIDA Heat (thermal) burns, unspecified Hosp.
Aug 19, 2015 SEA HUNTER INC. MIAMI, FLORIDA Heat (thermal) burns, unspecified Hosp.
Mar 10, 2024 Whittaker Farms, LLC WHITNEY POINT, NEW YORK Thermal burns third degree or higher Hosp.
Jun 29, 2016 Sunoco, LP OZONA, TEXAS Burns and smoke inhalation Hosp.
Feb 25, 2020 JDub Energy Services, LLC BIG SPRING, TEXAS Third or fourth degree heat (thermal) burns Hosp.
Aug 15, 2023 Par Mar Store 226 KERMIT, WEST VIRGINIA Second degree heat (thermal) burns Hosp.
Sep 4, 2018 Targa Midstream Services, LLC CRANE, TEXAS Heat (thermal) burns, unspecified Hosp.