Ascend Performance Materials, LLC

Flash fire — Thermal burns second degree — FOLEY, Alabama

HOSPITALIZED — Worker hospitalized after incident at Ascend Performance Materials, LLC in FOLEY, Alabama
Employer Ascend Performance Materials, LLC
Address 518 South Bay St
City, State ZIP FOLEY, Alabama 36535
Report ID 2025010110
Event Date January 5, 2025
Outcome Hospitalized
Nature of Injury Thermal burns second degree
Body Part Head and neck
Event Type Flash fire
Source of Injury Chemicals, hazardous materials n.e.c.
Secondary Source Source, secondary source unspecified
Industry (NAICS) 325998
Inspection # 1800388
GPS Coordinates 30.40145, -87.67856

Location Map

Incident Narrative

An employee was troubleshooting a compound extrusion line. As they opened a vent, fumes from the stearic acid additive ignited when exposed to air, causing a flash fire. Molten plastic in the line contacted their lower face and neck, resulting in first- and second-degree burns. A face shield was not used at the time of the incident.

Incident Summary

On January 5, 2025, a worker at Ascend Performance Materials, LLC in FOLEY, Alabama suffered thermal burns second degree to the head and neck. The incident was classified as flash fire, with chemicals, hazardous materials n.e.c. identified as the source of injury. The worker was hospitalized.

Context

OSHA has recorded 68 severe injury reports involving "Flash fire" incidents in our database. Browse all Flash fire injuries.

See all reports for Ascend Performance Materials, LLC.

Similar Incidents

Other severe injury reports involving Flash fire events:

Date Employer Location Nature Outcome
Oct 21, 2024 Turbo Drill Industries, Inc. CONROE, Texas Thermal burns degree unspecified Hosp.
May 23, 2025 HT Energy LLC LUBBOCK, Texas Thermal burns third degree or higher Hosp.
Feb 17, 2025 ARG Trucking Corp LEWIS RUN, Pennsylvania Thermal burns degree unspecified Hosp.
Jun 20, 2025 Eagle Engineering & Land Development, Inc. LABELLE, Florida Thermal burns degree unspecified Hosp.
May 15, 2025 Varnum Enterprises LLC BETHEL, Connecticut Thermal burns degree unspecified Hosp.
Apr 23, 2025 Larin Automotive LLC NORWOOD, Massachusetts Thermal burns degree unspecified Hosp.
Jan 30, 2025 LOC International LLC BIG LAKE, Texas Thermal burns degree unspecified Hosp.
Aug 7, 2024 Stella-Jones SCOOBA, Mississippi Thermal burns second degree Hosp.

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Workers injured on the job have the right to medical treatment covered by workers' compensation, wage replacement benefits during recovery, and protection against retaliation for reporting the injury. You have the right to file a complaint with OSHA if you believe your workplace is unsafe, and OSHA cannot reveal your identity to your employer without your consent. You also have the right to see your OSHA 300 injury log. If your employer denies a workers' comp claim, you can appeal through your state's workers' compensation board. An occupational health attorney can advise on complex cases involving denied claims or third-party liability.

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About This OSHA Report

This is a severe injury report filed with OSHA. Employers are required to report all work-related fatalities and severe injuries within 8 to 24 hours. Browse more reports by employer, state, or industry below.

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