Ascend Performance Materials, LLC

Flash fire — Thermal burns second degree — FOLEY, ALABAMA

HOSPITALIZED — Worker hospitalized after incident at Ascend Performance Materials, LLC in FOLEY, ALABAMA
Employer Ascend Performance Materials, LLC Report ID 2025010110
Address 518 South Bay St City, State ZIP FOLEY, ALABAMA 36535
Event Date January 5, 2025 Outcome Hospitalized
Nature of Injury Thermal burns second degree Body Part Head and neck
Event Type Flash fire Source of Injury Chemicals, hazardous materials n.e.c.
Secondary Source Source, secondary source unspecified
Industry (NAICS) 325998 Inspection # 1800388
GPS Coordinates 30.40000, -87.67000

Incident Narrative

An employee was troubleshooting a compound extrusion line. As they opened a vent, fumes from the stearic acid additive ignited when exposed to air, causing a flash fire. Molten plastic in the line contacted their lower face and neck, resulting in first- and second-degree burns. A face shield was not used at the time of the incident.

Incident Summary

On January 5, 2025, a worker at Ascend Performance Materials, LLC in FOLEY, ALABAMA suffered thermal burns second degree to the head and neck. The incident was classified as flash fire, with chemicals, hazardous materials n.e.c. identified as the source of injury. The worker was hospitalized.

Context

OSHA has recorded 68 severe injury reports involving "Flash fire" incidents in our database. Browse all Flash fire injuries.

See all reports for Ascend Performance Materials, LLC.

Similar Incidents

Other severe injury reports involving Flash fire events:

Date Employer Location Nature Outcome
Jun 5, 2024 Caldic USA Inc. ELGIN, ILLINOIS Thermal burns degree unspecified Hosp.
Jan 26, 2025 ZymeFlow, Inc. THREE RIVERS, TEXAS Thermal burns third degree or higher Hosp.
Jun 19, 2024 D Holdings, Inc. TYRONE, PENNSYLVANIA Thermal burns second degree Hosp.
Jan 30, 2025 LOC International LLC BIG LAKE, TEXAS Thermal burns degree unspecified Hosp.
Mar 11, 2024 Rossee Oil Company Inc GREENSBORO, GEORGIA Other multiple traumatic injuries n.e.c. Hosp.
Feb 29, 2024 Staiman Recycling Corporation WILLIAMSPORT, PENNSYLVANIA Thermal burns third degree or higher Hosp.
May 8, 2024 Chesapeake Appalachia LLC LACEYVILLE, PENNSYLVANIA Thermal burns degree unspecified Hosp.
May 20, 2024 Western Construction Inc. LAURELVILLE, OHIO Thermal burns degree unspecified Hosp.