Costco Wholesale Corporation
Struck by running powered equipment during maintenance, cleaning, testing — Amputations involving bone loss — MORRIS, Illinois
| Employer | Costco Wholesale Corporation |
| Address | 7320 Lisbon Rd |
| City, State ZIP | MORRIS, Illinois 60450 |
| Report ID | 20241211154 |
| Event Date | December 3, 2024 |
| Outcome | Amputation |
| Nature of Injury | Amputations involving bone loss |
| Body Part | Other finger(s) n.e.c. |
| Event Type | Struck by running powered equipment during maintenance, cleaning, testing |
| Source of Injury | Material handling and warehousing machinery n.e.c. |
| Secondary Source | Secondary source not applicable |
| Industry (NAICS) | 311612 |
| GPS Coordinates | 41.39089, -88.43521 |
Location Map
Incident Narrative
An employee was unjamming a de-boxer machine that scores boxes to make them easy to open. The employee sustained a partial transphalangeal amputation to a finger.
Incident Summary
On December 3, 2024, a worker at Costco Wholesale Corporation in MORRIS, Illinois suffered amputations involving bone loss to the other finger(s) n.e.c.. The incident was classified as struck by running powered equipment during maintenance, cleaning, testing, with material handling and warehousing machinery n.e.c. identified as the source of injury. The worker was amputation.
Context
OSHA has recorded 1,401 severe injury reports involving "Struck by running powered equipment during maintenance, cleaning, testing" incidents in our database. Browse all Struck by running powered equipment during maintenance, cleaning, testing injuries.
Similar Incidents
Other severe injury reports involving Struck by running powered equipment during maintenance, cleaning, testing events:
| Date | Employer | Location | Nature | Outcome |
|---|---|---|---|---|
| Jan 16, 2024 | AFC Packaging LLC | LAKE IN THE HILLS, Illinois | Amputations, avulsions, enucleations unspecified | Amp. |
| Apr 29, 2025 | Smithfield Fresh Meats Inc. | MILAN, Missouri | Amputations, avulsions, enucleations unspecified | Amp. |
| Aug 16, 2025 | Fox Factory, Inc. | GAINESVILLE, Georgia | Amputations, avulsions, enucleations unspecified | Amp. |
| Feb 2, 2024 | Lippert Components Manufacturing, Inc. | DOUBLE SPRINGS, Alabama | Fractures | Hosp. |
| Mar 29, 2024 | Southern Ceilings and Walls, Inc. | JACKSONVILLE, Florida | Amputations involving bone loss | Hosp., Amp. |
| Jul 15, 2024 | HP Hood LLC | BATAVIA, New York | Fractures | Hosp. |
| Aug 8, 2025 | Universal Beauty Products Incorporated | GLENDALE HEIGHTS, Illinois | Amputations, avulsions, enucleations unspecified | Amp. |
| Apr 2, 2025 | Howard Industries, Inc. | LAUREL, Mississippi | Amputations, avulsions, enucleations unspecified | Amp. |
Frequently Asked Questions
Workers who suffer amputations on the job are generally entitled to workers' compensation benefits covering all medical treatment, prosthetics, rehabilitation, and a portion of lost wages. Many states also provide scheduled permanent disability benefits for the loss of a limb or digit — a fixed payment based on the specific body part affected. In cases where employer negligence was egregious or equipment was defective, a personal injury lawsuit against a third party (the equipment manufacturer) may be possible in addition to workers' comp. An attorney specializing in workers' compensation can advise on available options. Report the injury to OSHA at 1-800-321-OSHA within 24 hours.
After an employer reports a severe injury, OSHA decides whether to conduct an on-site inspection. Fatalities and amputations typically trigger automatic inspections. For hospitalizations and eye loss events, OSHA may conduct a phone/fax investigation or an on-site inspection based on the circumstances. During an inspection, OSHA compliance officers assess the accident scene, interview witnesses, review safety records, and identify violations. Citations and penalties may be issued. OSHA also works with the employer to abate hazardous conditions. All inspection results are published in OSHA's public inspection database at osha.gov.
You can file an OSHA complaint online at osha.gov/workers/file-complaint, by calling 1-800-321-OSHA (1-800-321-6742), or by visiting your local OSHA area office. Complaints can be filed anonymously. OSHA prioritizes formal written complaints from workers. If you believe an imminent danger exists, call OSHA immediately — they are required to investigate immediately when there is reasonable grounds to believe imminent danger exists. Workers are protected from retaliation for filing complaints under Section 11(c) of the OSH Act; if you experience retaliation, file a separate complaint within 30 days of the adverse action.
About This OSHA Report
This is a severe injury report filed with OSHA. Employers are required to report all work-related fatalities and severe injuries within 8 to 24 hours. Browse more reports by employer, state, or industry below.