LayerZero Power Systems, Inc.

Struck by running powered equipment during maintenance, cleaning, testing - Multiple severe wounds and internal injuries - AURORA, Ohio

AMPUTATION, Worker suffered amputation at LayerZero Power Systems, Inc. in AURORA, Ohio
Employer LayerZero Power Systems, Inc.
Address 1500 Danner Dr.
City, State ZIP AURORA, Ohio 44202
Report ID 2024098880
Event Date September 23, 2024
Outcome Amputation
Nature of Injury Multiple severe wounds and internal injuries
Body Part Thumb(s) and finger(s)
Event Type Struck by running powered equipment during maintenance, cleaning, testing
Source of Injury Metal, woodworking, and special material machinery unspecified
Secondary Source Gloves, handguards except disposable, electric insulating
Industry (NAICS) 335311
Inspection # 1780136
GPS Coordinates 41.27725, -81.32987

Location Map

Incident Narrative

An employee set up the studs on a machine to prepare to run an order. The part was not level, causing the ram to bind during retraction. The employee's left glove got caught on the ram. This resulted in a thumb tip amputation and their left index finger was broken in multiple places.

Incident Summary

On September 23, 2024, a worker at LayerZero Power Systems, Inc. in AURORA, Ohio suffered multiple severe wounds and internal injuries to the thumb(s) and finger(s). The incident was classified as struck by running powered equipment during maintenance, cleaning, testing, with metal, woodworking, and special material machinery unspecified identified as the source of injury. The worker was amputation.

Context

OSHA has recorded 1,599 severe injury reports involving "Struck by running powered equipment during maintenance, cleaning, testing" incidents in our database. Browse all Struck by running powered equipment during maintenance, cleaning, testing injuries.

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Similar Incidents

Other severe injury reports involving Struck by running powered equipment during maintenance, cleaning, testing events:

Date Employer Location Nature Outcome
Aug 15, 2024 Pittsburgh Glass Works, LLC CRESTLINE, Ohio Amputations, avulsions, enucleations unspecified Amp.
Aug 6, 2025 CROSSLAND CONSTRUCTION JENKS, Oklahoma Nonfatal 'crushing' injuries Hosp.
Aug 14, 2024 PactivEvergreen, Inc. TEMPLE, Texas Amputations, avulsions, enucleations unspecified Amp.
Feb 22, 2025 H.G. Toler & Son Lumber Company, Inc. LEOLA, Arkansas Amputations, avulsions, enucleations unspecified Amp.
Aug 14, 2024 Smurfit WestRock DEER PARK, New York Amputations, avulsions, enucleations unspecified Hosp., Amp.
Apr 5, 2024 Hill Services, Inc BLYTHEVILLE, Arkansas Amputations, avulsions, enucleations unspecified Amp.
Jul 2, 2025 Amazon Fulfillment Center OMA2 OMAHA, Nebraska Traumatic injuries or exposures unspecified Hosp.
Jun 25, 2024 Simon Property Group EL PASO, Texas Amputations, avulsions, enucleations unspecified Amp.

Frequently Asked Questions

Workers who suffer amputations on the job are generally entitled to workers' compensation benefits covering all medical treatment, prosthetics, rehabilitation, and a portion of lost wages. Many states also provide scheduled permanent disability benefits for the loss of a limb or digit, a fixed payment based on the specific body part affected. In cases where employer negligence was egregious or equipment was defective, a personal injury lawsuit against a third party (the equipment manufacturer) may be possible in addition to workers' comp. An attorney specializing in workers' compensation can advise on available options. Report the injury to OSHA at 1-800-321-OSHA within 24 hours.

After an employer reports a severe injury, OSHA decides whether to conduct an on-site inspection. Fatalities and amputations typically trigger automatic inspections. For hospitalizations and eye loss events, OSHA may conduct a phone/fax investigation or an on-site inspection based on the circumstances. During an inspection, OSHA compliance officers assess the accident scene, interview witnesses, review safety records, and identify violations. Citations and penalties may be issued. OSHA also works with the employer to abate hazardous conditions. All inspection results are published in OSHA's public inspection database at osha.gov.

You can file an OSHA complaint online at osha.gov/workers/file-complaint, by calling 1-800-321-OSHA (1-800-321-6742), or by visiting your local OSHA area office. Complaints can be filed anonymously. OSHA prioritizes formal written complaints from workers. If you believe an imminent danger exists, call OSHA immediately, they are required to investigate immediately when there is reasonable grounds to believe imminent danger exists. Workers are protected from retaliation for filing complaints under Section 11(c) of the OSH Act; if you experience retaliation, file a separate complaint within 30 days of the adverse action.

About This OSHA Report

This is a severe injury report filed with OSHA. Employers are required to report all work-related fatalities and severe injuries within 8 to 24 hours. Browse more reports by employer, state, or industry below.

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