PCI Pharma Services

Struck by running powered equipment during maintenance, cleaning, testing - Avulsions, enucleations without bone loss - ROCKFORD, Illinois

AMPUTATION, Worker suffered amputation at PCI Pharma Services in ROCKFORD, Illinois
Employer PCI Pharma Services
Address 4545 Assembly Dr
City, State ZIP ROCKFORD, Illinois 61109
Report ID 2024087076
Event Date August 3, 2024
Outcome Amputation
Nature of Injury Avulsions, enucleations without bone loss
Body Part Finger or thumb tip(s), nail(s)
Event Type Struck by running powered equipment during maintenance, cleaning, testing
Source of Injury Packaging, bottling, wrapping machinery unspecified
Secondary Source Secondary source not applicable
Industry (NAICS) 325412
Inspection # 1772430
GPS Coordinates 42.21383, -89.07935

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Incident Narrative

An employee was setting up a pouching machine when the pouch blade caught his left index and middle fingertips and amputated them above the bone.

Incident Summary

On August 3, 2024, a worker at PCI Pharma Services in ROCKFORD, Illinois suffered avulsions, enucleations without bone loss to the finger or thumb tip(s), nail(s). The incident was classified as struck by running powered equipment during maintenance, cleaning, testing, with packaging, bottling, wrapping machinery unspecified identified as the source of injury. The worker was amputation.

Context

OSHA has recorded 1,599 severe injury reports involving "Struck by running powered equipment during maintenance, cleaning, testing" incidents in our database. Browse all Struck by running powered equipment during maintenance, cleaning, testing injuries.

See all reports for PCI Pharma Services.

Similar Incidents

Other severe injury reports involving Struck by running powered equipment during maintenance, cleaning, testing events:

Date Employer Location Nature Outcome
May 28, 2024 Moss Landscaping Inc BELLAIRE, Texas Amputations, avulsions, enucleations unspecified Hosp., Amp.
Jan 25, 2024 Sage V Foods, LLC LITTLE ROCK, Arkansas Nonfatal 'crushing' injuries Hosp.
Sep 19, 2025 L & S PACKING COMPANY, INC. FARMINGDALE, New York Amputations, avulsions, enucleations unspecified Hosp., Amp.
Mar 6, 2025 Nutrifoods LLC HUBBARD, Texas Amputations involving bone loss Hosp., Amp.
Oct 8, 2024 River Grain Farms L.L.C. SHAWNEE, Oklahoma Nonfatal 'crushing' injuries Hosp.
Feb 15, 2024 Goodloe E. Moore, Incorporated DANVILLE, Illinois Amputations, avulsions, enucleations unspecified Hosp., Amp.
Jul 11, 2025 Urban Mining CT, LLC BEACON FALLS, Connecticut Avulsions, enucleations without bone loss Amp.
Jan 11, 2024 Pexco LLC RAVENNA, Ohio Amputations involving bone loss Amp.

Frequently Asked Questions

Workers who suffer amputations on the job are generally entitled to workers' compensation benefits covering all medical treatment, prosthetics, rehabilitation, and a portion of lost wages. Many states also provide scheduled permanent disability benefits for the loss of a limb or digit, a fixed payment based on the specific body part affected. In cases where employer negligence was egregious or equipment was defective, a personal injury lawsuit against a third party (the equipment manufacturer) may be possible in addition to workers' comp. An attorney specializing in workers' compensation can advise on available options. Report the injury to OSHA at 1-800-321-OSHA within 24 hours.

After an employer reports a severe injury, OSHA decides whether to conduct an on-site inspection. Fatalities and amputations typically trigger automatic inspections. For hospitalizations and eye loss events, OSHA may conduct a phone/fax investigation or an on-site inspection based on the circumstances. During an inspection, OSHA compliance officers assess the accident scene, interview witnesses, review safety records, and identify violations. Citations and penalties may be issued. OSHA also works with the employer to abate hazardous conditions. All inspection results are published in OSHA's public inspection database at osha.gov.

You can file an OSHA complaint online at osha.gov/workers/file-complaint, by calling 1-800-321-OSHA (1-800-321-6742), or by visiting your local OSHA area office. Complaints can be filed anonymously. OSHA prioritizes formal written complaints from workers. If you believe an imminent danger exists, call OSHA immediately, they are required to investigate immediately when there is reasonable grounds to believe imminent danger exists. Workers are protected from retaliation for filing complaints under Section 11(c) of the OSH Act; if you experience retaliation, file a separate complaint within 30 days of the adverse action.

About This OSHA Report

This is a severe injury report filed with OSHA. Employers are required to report all work-related fatalities and severe injuries within 8 to 24 hours. Browse more reports by employer, state, or industry below.

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