Plastipak Packaging, Inc.

Caught or wedged between objects nonrunning — Amputations, avulsions, enucleations unspecified — CHAMPAIGN, Illinois

AMPUTATION — Worker suffered amputation at Plastipak Packaging, Inc. in CHAMPAIGN, Illinois
Employer Plastipak Packaging, Inc.
Address 3310 W Springfield Ave
City, State ZIP CHAMPAIGN, Illinois 61822
Report ID 2024076946
Event Date July 31, 2024
Outcome Amputation
Nature of Injury Amputations, avulsions, enucleations unspecified
Body Part Finger or thumb tip(s), nail(s)
Event Type Caught or wedged between objects nonrunning
Source of Injury Dies, molds, patterns
Secondary Source Extruding, injecting, forming, molding machinery n.e.c.
Industry (NAICS) 326160
GPS Coordinates 40.11000, -88.30000

Location Map

Incident Narrative

On July 31, 2024, two employees were working to raise a base mold into its position on a blow molding machine. The injured employee lifted up on the base mold with his right hand and was holding the support when a second employee used a metal bar to lift the base into its fully-raised position. The injured employee's fingers were caught between the base support and the mold-holding unit resulting in the amputation of their right ring fingertip.

Incident Summary

On July 31, 2024, a worker at Plastipak Packaging, Inc. in CHAMPAIGN, Illinois suffered amputations, avulsions, enucleations unspecified to the finger or thumb tip(s), nail(s). The incident was classified as caught or wedged between objects nonrunning, with dies, molds, patterns identified as the source of injury. The worker was amputation.

Context

OSHA has recorded 436 severe injury reports involving "Caught or wedged between objects nonrunning" incidents in our database. Browse all Caught or wedged between objects nonrunning injuries.

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Similar Incidents

Other severe injury reports involving Caught or wedged between objects nonrunning events:

Date Employer Location Nature Outcome
Dec 1, 2024 Kelvion, Inc. CATOOSA, Oklahoma Amputations, avulsions, enucleations unspecified Amp.
Jun 21, 2024 XPO RHINELANDER, Wisconsin Amputations, avulsions, enucleations unspecified Amp.
Jun 10, 2025 OUTFRONT Media NEW ORLEANS, Louisiana Amputations, avulsions, enucleations unspecified Amp.
Apr 30, 2025 Titan Modular Systems, Inc. ALMA, Georgia Amputations, avulsions, enucleations unspecified Amp.
Feb 25, 2025 DH Pace Company, Inc. PLANO, Texas Cuts, lacerations, punctures without injury to internal structures Hosp.
Feb 4, 2025 HYDROFIRE, L.L.C. MIDLAND, Georgia Fractures Hosp.
Aug 22, 2024 Mazda Toyota Manufacturing USA, Inc. MADISON, Alabama Amputations, avulsions, enucleations unspecified Amp.
Jun 26, 2025 Crestwood Membranes, Inc. MOUNTAIN TOP, Pennsylvania Amputations, avulsions, enucleations unspecified Amp.

Frequently Asked Questions

Workers who suffer amputations on the job are generally entitled to workers' compensation benefits covering all medical treatment, prosthetics, rehabilitation, and a portion of lost wages. Many states also provide scheduled permanent disability benefits for the loss of a limb or digit — a fixed payment based on the specific body part affected. In cases where employer negligence was egregious or equipment was defective, a personal injury lawsuit against a third party (the equipment manufacturer) may be possible in addition to workers' comp. An attorney specializing in workers' compensation can advise on available options. Report the injury to OSHA at 1-800-321-OSHA within 24 hours.

After an employer reports a severe injury, OSHA decides whether to conduct an on-site inspection. Fatalities and amputations typically trigger automatic inspections. For hospitalizations and eye loss events, OSHA may conduct a phone/fax investigation or an on-site inspection based on the circumstances. During an inspection, OSHA compliance officers assess the accident scene, interview witnesses, review safety records, and identify violations. Citations and penalties may be issued. OSHA also works with the employer to abate hazardous conditions. All inspection results are published in OSHA's public inspection database at osha.gov.

You can file an OSHA complaint online at osha.gov/workers/file-complaint, by calling 1-800-321-OSHA (1-800-321-6742), or by visiting your local OSHA area office. Complaints can be filed anonymously. OSHA prioritizes formal written complaints from workers. If you believe an imminent danger exists, call OSHA immediately — they are required to investigate immediately when there is reasonable grounds to believe imminent danger exists. Workers are protected from retaliation for filing complaints under Section 11(c) of the OSH Act; if you experience retaliation, file a separate complaint within 30 days of the adverse action.

About This OSHA Report

This is a severe injury report filed with OSHA. Employers are required to report all work-related fatalities and severe injuries within 8 to 24 hours. Browse more reports by employer, state, or industry below.

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