TSB: FREIGHTLINER BUSINESS CLASS M2, CASCADIA, CORONADO, WESTERN STAR (1999–2020)

Bulletin DOC-1034220 — March 22, 2019

Bulletin Details

Bulletin IDDOC-1034220
ManufacturerFREIGHTLINER
ModelsBUSINESS CLASS M2, CASCADIA, CORONADO, WESTERN STAR
Model Years1999–2020
Date IssuedMarch 22, 2019
Date Added to NHTSAJune 3, 2019
ComponentFUEL SYSTEM, OTHER:STORAGE:FUEL GAUGE SYSTEM
Vehicles Affected54 combinations

What is a TSB?

A Technical Service Bulletin is a document issued by the vehicle manufacturer to inform dealership technicians about a known issue and the recommended repair procedure. TSBs are not mandatory recalls — they serve as repair guidance for common problems.

If your vehicle has this issue, bring this bulletin ID to your dealer. If under warranty, the repair should be covered at no cost.

Summary

SS 1034220 SSI Ultrasonic Fuel Level Sensor Information

Affected Vehicles

MakeModelYearComponent
FREIGHTLINER CASCADIA 2020 091200 FUEL SYSTEM, OTHER:STORAGE:FUEL GAUGE SYSTEM
FREIGHTLINER BUSINESS CLASS M2 2019 091200 FUEL SYSTEM, OTHER:STORAGE:FUEL GAUGE SYSTEM
FREIGHTLINER CASCADIA 2019 091200 FUEL SYSTEM, OTHER:STORAGE:FUEL GAUGE SYSTEM
FREIGHTLINER CORONADO 2019 091200 FUEL SYSTEM, OTHER:STORAGE:FUEL GAUGE SYSTEM
FREIGHTLINER BUSINESS CLASS M2 2018 091200 FUEL SYSTEM, OTHER:STORAGE:FUEL GAUGE SYSTEM
FREIGHTLINER CASCADIA 2018 091200 FUEL SYSTEM, OTHER:STORAGE:FUEL GAUGE SYSTEM
FREIGHTLINER CORONADO 2018 091200 FUEL SYSTEM, OTHER:STORAGE:FUEL GAUGE SYSTEM
FREIGHTLINER BUSINESS CLASS M2 2017 091200 FUEL SYSTEM, OTHER:STORAGE:FUEL GAUGE SYSTEM
FREIGHTLINER CASCADIA 2017 091200 FUEL SYSTEM, OTHER:STORAGE:FUEL GAUGE SYSTEM
FREIGHTLINER CORONADO 2017 091200 FUEL SYSTEM, OTHER:STORAGE:FUEL GAUGE SYSTEM
FREIGHTLINER BUSINESS CLASS M2 2016 091200 FUEL SYSTEM, OTHER:STORAGE:FUEL GAUGE SYSTEM
FREIGHTLINER CASCADIA 2016 091200 FUEL SYSTEM, OTHER:STORAGE:FUEL GAUGE SYSTEM
FREIGHTLINER CORONADO 2016 091200 FUEL SYSTEM, OTHER:STORAGE:FUEL GAUGE SYSTEM
FREIGHTLINER BUSINESS CLASS M2 2015 091200 FUEL SYSTEM, OTHER:STORAGE:FUEL GAUGE SYSTEM
FREIGHTLINER CASCADIA 2015 091200 FUEL SYSTEM, OTHER:STORAGE:FUEL GAUGE SYSTEM
FREIGHTLINER CORONADO 2015 091200 FUEL SYSTEM, OTHER:STORAGE:FUEL GAUGE SYSTEM
FREIGHTLINER BUSINESS CLASS M2 2014 091200 FUEL SYSTEM, OTHER:STORAGE:FUEL GAUGE SYSTEM
FREIGHTLINER CASCADIA 2014 091200 FUEL SYSTEM, OTHER:STORAGE:FUEL GAUGE SYSTEM
FREIGHTLINER CORONADO 2014 091200 FUEL SYSTEM, OTHER:STORAGE:FUEL GAUGE SYSTEM
FREIGHTLINER BUSINESS CLASS M2 2013 091200 FUEL SYSTEM, OTHER:STORAGE:FUEL GAUGE SYSTEM
FREIGHTLINER CASCADIA 2013 091200 FUEL SYSTEM, OTHER:STORAGE:FUEL GAUGE SYSTEM
FREIGHTLINER CORONADO 2013 091200 FUEL SYSTEM, OTHER:STORAGE:FUEL GAUGE SYSTEM
FREIGHTLINER BUSINESS CLASS M2 2012 091200 FUEL SYSTEM, OTHER:STORAGE:FUEL GAUGE SYSTEM
FREIGHTLINER CASCADIA 2012 091200 FUEL SYSTEM, OTHER:STORAGE:FUEL GAUGE SYSTEM
FREIGHTLINER CORONADO 2012 091200 FUEL SYSTEM, OTHER:STORAGE:FUEL GAUGE SYSTEM
FREIGHTLINER BUSINESS CLASS M2 2011 091200 FUEL SYSTEM, OTHER:STORAGE:FUEL GAUGE SYSTEM
FREIGHTLINER CASCADIA 2011 091200 FUEL SYSTEM, OTHER:STORAGE:FUEL GAUGE SYSTEM
FREIGHTLINER CORONADO 2011 091200 FUEL SYSTEM, OTHER:STORAGE:FUEL GAUGE SYSTEM
FREIGHTLINER BUSINESS CLASS M2 2010 091200 FUEL SYSTEM, OTHER:STORAGE:FUEL GAUGE SYSTEM
FREIGHTLINER CASCADIA 2010 091200 FUEL SYSTEM, OTHER:STORAGE:FUEL GAUGE SYSTEM
FREIGHTLINER CORONADO 2010 091200 FUEL SYSTEM, OTHER:STORAGE:FUEL GAUGE SYSTEM
FREIGHTLINER BUSINESS CLASS M2 2009 091200 FUEL SYSTEM, OTHER:STORAGE:FUEL GAUGE SYSTEM
FREIGHTLINER CASCADIA 2009 091200 FUEL SYSTEM, OTHER:STORAGE:FUEL GAUGE SYSTEM
FREIGHTLINER CORONADO 2009 091200 FUEL SYSTEM, OTHER:STORAGE:FUEL GAUGE SYSTEM
FREIGHTLINER BUSINESS CLASS M2 2008 091200 FUEL SYSTEM, OTHER:STORAGE:FUEL GAUGE SYSTEM
FREIGHTLINER CASCADIA 2008 091200 FUEL SYSTEM, OTHER:STORAGE:FUEL GAUGE SYSTEM
FREIGHTLINER CORONADO 2008 091200 FUEL SYSTEM, OTHER:STORAGE:FUEL GAUGE SYSTEM
FREIGHTLINER CASCADIA 2007 091200 FUEL SYSTEM, OTHER:STORAGE:FUEL GAUGE SYSTEM
FREIGHTLINER CORONADO 2007 091200 FUEL SYSTEM, OTHER:STORAGE:FUEL GAUGE SYSTEM
FREIGHTLINER CASCADIA 2006 091200 FUEL SYSTEM, OTHER:STORAGE:FUEL GAUGE SYSTEM
FREIGHTLINER CORONADO 2006 091200 FUEL SYSTEM, OTHER:STORAGE:FUEL GAUGE SYSTEM
FREIGHTLINER CASCADIA 2005 091200 FUEL SYSTEM, OTHER:STORAGE:FUEL GAUGE SYSTEM
FREIGHTLINER CORONADO 2005 091200 FUEL SYSTEM, OTHER:STORAGE:FUEL GAUGE SYSTEM
FREIGHTLINER CASCADIA 2004 091200 FUEL SYSTEM, OTHER:STORAGE:FUEL GAUGE SYSTEM
FREIGHTLINER CASCADIA 2003 091200 FUEL SYSTEM, OTHER:STORAGE:FUEL GAUGE SYSTEM
FREIGHTLINER CORONADO 2003 091200 FUEL SYSTEM, OTHER:STORAGE:FUEL GAUGE SYSTEM
FREIGHTLINER CASCADIA 2002 091200 FUEL SYSTEM, OTHER:STORAGE:FUEL GAUGE SYSTEM
FREIGHTLINER CORONADO 2002 091200 FUEL SYSTEM, OTHER:STORAGE:FUEL GAUGE SYSTEM
FREIGHTLINER BUSINESS CLASS M2 2000 091200 FUEL SYSTEM, OTHER:STORAGE:FUEL GAUGE SYSTEM
FREIGHTLINER BUSINESS CLASS M2 1999 091200 FUEL SYSTEM, OTHER:STORAGE:FUEL GAUGE SYSTEM
WESTERN STAR WESTERN STAR 091200 FUEL SYSTEM, OTHER:STORAGE:FUEL GAUGE SYSTEM

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What Should You Do?

If your vehicle is affected by this TSB, contact your authorized FREIGHTLINER dealer. Bring this bulletin ID (DOC-1034220) when you visit. If under warranty, the repair should be free. If your warranty has expired, ask about goodwill coverage — manufacturers sometimes cover TSB-related repairs beyond the warranty period.

Frequently Asked Questions

A recall is a mandatory safety fix — the manufacturer must repair every affected vehicle for free. A TSB is an advisory document that describes a known issue and the recommended fix, but repairs are not required. However, some TSBs eventually lead to recalls if the issue poses a safety risk. TSBs are generally issued for quality or performance problems, while recalls address safety defects.

If your vehicle is still under the manufacturer's warranty, TSB-related repairs are typically covered at no cost. If your warranty has expired, you can ask the dealer about goodwill or customer assistance programs. Many manufacturers will cover or partially cover repairs for well-known issues, especially if the TSB was issued recently or affects a large number of vehicles.

Check the make, model, and model year listed above against your vehicle. If they match, this bulletin likely applies. However, TSBs may only affect vehicles with specific production dates, VIN ranges, or configurations. Your dealer can confirm by entering your VIN into their service system, which will show all applicable TSBs and recalls.

This data comes from the National Highway Traffic Safety Administration (NHTSA). Manufacturers are required to submit copies of all communications (including TSBs) sent to their dealers to NHTSA. The agency makes this data publicly available as part of its vehicle safety monitoring program.