TSB: HYUNDAI SONATA HYBRID (2020–2023)
Bulletin 23-EM-009H — December 15, 2023
Bulletin Details
| Bulletin ID | 23-EM-009H |
| Manufacturer | HYUNDAI |
| Models | SONATA HYBRID |
| Model Years | 2020–2023 |
| Date Issued | December 15, 2023 |
| Date Added to NHTSA | December 21, 2023 |
| Component | ENGINE AND ENGINE COOLING |
| Vehicles Affected | 8 combinations |
What is a TSB?
A Technical Service Bulletin is a document issued by the vehicle manufacturer to inform dealership technicians about a known issue and the recommended repair procedure. TSBs are not mandatory recalls — they serve as repair guidance for common problems.
If your vehicle has this issue, bring this bulletin ID to your dealer. If under warranty, the repair should be covered at no cost.
Summary
Certain 2020-2023MY Sonata Hybrid (DN8 HEV) vehicles may exhibit coolant leakage, engine overheating, and white smoke from the exhaust due to an internal leak at the Exhaust Heat Recovery System (EHRS) portion of the center muffler assembly
Affected Vehicles
| Make | Model | Year | Component |
|---|---|---|---|
| HYUNDAI | SONATA HYBRID | 2023 | 060000 ENGINE AND ENGINE COOLING |
| HYUNDAI | SONATA HYBRID | 2023 | 100000 POWER TRAIN |
| HYUNDAI | SONATA HYBRID | 2022 | 060000 ENGINE AND ENGINE COOLING |
| HYUNDAI | SONATA HYBRID | 2022 | 100000 POWER TRAIN |
| HYUNDAI | SONATA HYBRID | 2021 | 060000 ENGINE AND ENGINE COOLING |
| HYUNDAI | SONATA HYBRID | 2021 | 100000 POWER TRAIN |
| HYUNDAI | SONATA HYBRID | 2020 | 060000 ENGINE AND ENGINE COOLING |
| HYUNDAI | SONATA HYBRID | 2020 | 100000 POWER TRAIN |
Related HYUNDAI Recalls
What Should You Do?
If your vehicle is affected by this TSB, contact your authorized HYUNDAI dealer. Bring this bulletin ID (23-EM-009H) when you visit. If under warranty, the repair should be free. If your warranty has expired, ask about goodwill coverage — manufacturers sometimes cover TSB-related repairs beyond the warranty period.
Frequently Asked Questions
A recall is a mandatory safety fix — the manufacturer must repair every affected vehicle for free. A TSB is an advisory document that describes a known issue and the recommended fix, but repairs are not required. However, some TSBs eventually lead to recalls if the issue poses a safety risk. TSBs are generally issued for quality or performance problems, while recalls address safety defects.
If your vehicle is still under the manufacturer's warranty, TSB-related repairs are typically covered at no cost. If your warranty has expired, you can ask the dealer about goodwill or customer assistance programs. Many manufacturers will cover or partially cover repairs for well-known issues, especially if the TSB was issued recently or affects a large number of vehicles.
Check the make, model, and model year listed above against your vehicle. If they match, this bulletin likely applies. However, TSBs may only affect vehicles with specific production dates, VIN ranges, or configurations. Your dealer can confirm by entering your VIN into their service system, which will show all applicable TSBs and recalls.
This data comes from the National Highway Traffic Safety Administration (NHTSA). Manufacturers are required to submit copies of all communications (including TSBs) sent to their dealers to NHTSA. The agency makes this data publicly available as part of its vehicle safety monitoring program.