TSB: MCI D, D SERIES, E SERIES, J SERIES (1998–2008)

Bulletin TSB-3023 — September 8, 2009

Bulletin Details

Bulletin IDTSB-3023
ManufacturerMCI
ModelsD, D SERIES, E SERIES, J SERIES
Model Years1998–2008
Date IssuedSeptember 8, 2009
Date Added to NHTSAJanuary 27, 2010
ComponentSERVICE BRAKES, AIR:DISC
Vehicles Affected22 combinations

What is a TSB?

A Technical Service Bulletin is a document issued by the vehicle manufacturer to inform dealership technicians about a known issue and the recommended repair procedure. TSBs are not mandatory recalls — they serve as repair guidance for common problems.

If your vehicle has this issue, bring this bulletin ID to your dealer. If under warranty, the repair should be covered at no cost.

Summary

MOTOR COACH INC.: DISC PLUS EX225 BRAKE ACTUATOR TEST PROCEDURE. MERITOR WABCO HAS RELEASED PRODUCT INFORMATION LETTER 505 WHICH DETAILS A TEST PROCEDURE TO CHECK ACTUATORS FITTED TO DISCPLUS EX225 DISC BRAKES. NO MODEL YEARS LISTED.

Affected Vehicles

MakeModelYearComponent
MCI D 2008 045000 SERVICE BRAKES, AIR:DISC
MCI E SERIES 2008 045000 SERVICE BRAKES, AIR:DISC
MCI D 2007 045000 SERVICE BRAKES, AIR:DISC
MCI E SERIES 2007 045000 SERVICE BRAKES, AIR:DISC
MCI D 2006 045000 SERVICE BRAKES, AIR:DISC
MCI E SERIES 2006 045000 SERVICE BRAKES, AIR:DISC
MCI D 2005 045000 SERVICE BRAKES, AIR:DISC
MCI E SERIES 2005 045000 SERVICE BRAKES, AIR:DISC
MCI D 2004 045000 SERVICE BRAKES, AIR:DISC
MCI E SERIES 2004 045000 SERVICE BRAKES, AIR:DISC
MCI D 2003 045000 SERVICE BRAKES, AIR:DISC
MCI E SERIES 2003 045000 SERVICE BRAKES, AIR:DISC
MCI D 2002 045000 SERVICE BRAKES, AIR:DISC
MCI E SERIES 2002 045000 SERVICE BRAKES, AIR:DISC
MCI D 2001 045000 SERVICE BRAKES, AIR:DISC
MCI E SERIES 2001 045000 SERVICE BRAKES, AIR:DISC
MCI D 2000 045000 SERVICE BRAKES, AIR:DISC
MCI D SERIES 1998 045000 SERVICE BRAKES, AIR:DISC
MCI E SERIES 1998 045000 SERVICE BRAKES, AIR:DISC
MCI D SERIES 045000 SERVICE BRAKES, AIR:DISC
MCI E SERIES 045000 SERVICE BRAKES, AIR:DISC
MCI J SERIES 045000 SERVICE BRAKES, AIR:DISC

Related MCI Recalls

CampaignModelYearComponentSummary
E4500 1998 VISIBILITY:GLASS, SIDE/REAR Motor Coach Industries (MCI) is recalling certain 102DL3, 102D3, MC12PTV, E45...
D4500 2006 VISIBILITY:GLASS, SIDE/REAR Motor Coach Industries (MCI) is recalling certain 102DL3, 102D3, MC12PTV, E45...
D4500 2005 STRUCTURE:BODY:DOOR Motor Coach Industries (MCI) is recalling certain 102DL3, 102D3, MC12PTV, E45...
D4500 2004 STRUCTURE:BODY:DOOR Motor Coach Industries (MCI) is recalling certain 102DL3, 102D3, MC12PTV, E45...
D4500 2003 STRUCTURE:BODY:DOOR Motor Coach Industries (MCI) is recalling certain 102DL3, 102D3, MC12PTV, E45...

What Should You Do?

If your vehicle is affected by this TSB, contact your authorized MCI dealer. Bring this bulletin ID (TSB-3023) when you visit. If under warranty, the repair should be free. If your warranty has expired, ask about goodwill coverage — manufacturers sometimes cover TSB-related repairs beyond the warranty period.

Frequently Asked Questions

A recall is a mandatory safety fix — the manufacturer must repair every affected vehicle for free. A TSB is an advisory document that describes a known issue and the recommended fix, but repairs are not required. However, some TSBs eventually lead to recalls if the issue poses a safety risk. TSBs are generally issued for quality or performance problems, while recalls address safety defects.

If your vehicle is still under the manufacturer's warranty, TSB-related repairs are typically covered at no cost. If your warranty has expired, you can ask the dealer about goodwill or customer assistance programs. Many manufacturers will cover or partially cover repairs for well-known issues, especially if the TSB was issued recently or affects a large number of vehicles.

Check the make, model, and model year listed above against your vehicle. If they match, this bulletin likely applies. However, TSBs may only affect vehicles with specific production dates, VIN ranges, or configurations. Your dealer can confirm by entering your VIN into their service system, which will show all applicable TSBs and recalls.

This data comes from the National Highway Traffic Safety Administration (NHTSA). Manufacturers are required to submit copies of all communications (including TSBs) sent to their dealers to NHTSA. The agency makes this data publicly available as part of its vehicle safety monitoring program.