TSB: WESTERN STAR 4900FA, 4900SA, CONSTELLATION, WESTERN STAR (2000–2004)

Bulletin SB-88-11 — June 1, 2009

Bulletin Details

Bulletin IDSB-88-11
ManufacturerWESTERN STAR
Models4900FA, 4900SA, CONSTELLATION, WESTERN STAR
Model Years2000–2004
Date IssuedJune 1, 2009
Date Added to NHTSAOctober 14, 2009
ComponentSTRUCTURE:BODY:HOOD
Vehicles Affected7 combinations

What is a TSB?

A Technical Service Bulletin is a document issued by the vehicle manufacturer to inform dealership technicians about a known issue and the recommended repair procedure. TSBs are not mandatory recalls — they serve as repair guidance for common problems.

If your vehicle has this issue, bring this bulletin ID to your dealer. If under warranty, the repair should be covered at no cost.

Summary

WESTERN STAR TRUCK: SOME TRUCKS (4900FA, 123BBC) WITH HOOD SALES CODE 644-002, MAY DEVELOP CRACKS AT THE INNER FENDER, NEAR THE NUTPLATE FOR THE HOOD GUIDE. THE STEEL PIVOT STRUCTURE CAN ALSO CRACK, OUTBOARD OF THE HOOD PIVOT CLEVIS. NO MO

Affected Vehicles

MakeModelYearComponent
WESTERN STAR 4900FA 2004 162800 STRUCTURE:BODY:HOOD
WESTERN STAR 4900SA 2004 162800 STRUCTURE:BODY:HOOD
WESTERN STAR 4900FA 2003 162800 STRUCTURE:BODY:HOOD
WESTERN STAR 4900SA 2003 162800 STRUCTURE:BODY:HOOD
WESTERN STAR 4900FA 2000 162800 STRUCTURE:BODY:HOOD
WESTERN STAR CONSTELLATION 162800 STRUCTURE:BODY:HOOD
WESTERN STAR WESTERN STAR 162800 STRUCTURE:BODY:HOOD

Related WESTERN STAR Recalls

CampaignModelYearComponentSummary
47X 2021 ELECTRICAL SYSTEM:12V/24V/48V BATTERY Daimler Trucks North America (DTNA) is recalling certain 2020-2027 Western St...
47X 2024 ELECTRICAL SYSTEM:12V/24V/48V BATTERY Daimler Trucks North America (DTNA) is recalling certain 2020-2027 Western St...
47X 2023 ELECTRICAL SYSTEM:12V/24V/48V BATTERY Daimler Trucks North America (DTNA) is recalling certain 2020-2027 Western St...
49X 2027 ELECTRICAL SYSTEM:12V/24V/48V BATTERY Daimler Trucks North America (DTNA) is recalling certain 2020-2027 Western St...
47X 2022 ELECTRICAL SYSTEM:12V/24V/48V BATTERY Daimler Trucks North America (DTNA) is recalling certain 2020-2027 Western St...

What Should You Do?

If your vehicle is affected by this TSB, contact your authorized WESTERN STAR dealer. Bring this bulletin ID (SB-88-11) when you visit. If under warranty, the repair should be free. If your warranty has expired, ask about goodwill coverage — manufacturers sometimes cover TSB-related repairs beyond the warranty period.

Frequently Asked Questions

A recall is a mandatory safety fix — the manufacturer must repair every affected vehicle for free. A TSB is an advisory document that describes a known issue and the recommended fix, but repairs are not required. However, some TSBs eventually lead to recalls if the issue poses a safety risk. TSBs are generally issued for quality or performance problems, while recalls address safety defects.

If your vehicle is still under the manufacturer's warranty, TSB-related repairs are typically covered at no cost. If your warranty has expired, you can ask the dealer about goodwill or customer assistance programs. Many manufacturers will cover or partially cover repairs for well-known issues, especially if the TSB was issued recently or affects a large number of vehicles.

Check the make, model, and model year listed above against your vehicle. If they match, this bulletin likely applies. However, TSBs may only affect vehicles with specific production dates, VIN ranges, or configurations. Your dealer can confirm by entering your VIN into their service system, which will show all applicable TSBs and recalls.

This data comes from the National Highway Traffic Safety Administration (NHTSA). Manufacturers are required to submit copies of all communications (including TSBs) sent to their dealers to NHTSA. The agency makes this data publicly available as part of its vehicle safety monitoring program.