TSB: MCI D4500, D4505 (2000–2008)

Bulletin SB-277C — February 24, 2009

Bulletin Details

Bulletin IDSB-277C
ManufacturerMCI
ModelsD4500, D4505
Model Years2000–2008
Date IssuedFebruary 24, 2009
Date Added to NHTSAMay 22, 2009
ComponentPOWER TRAIN:DRIVELINE:UNIVERSAL JOINT
Vehicles Affected36 combinations

What is a TSB?

A Technical Service Bulletin is a document issued by the vehicle manufacturer to inform dealership technicians about a known issue and the recommended repair procedure. TSBs are not mandatory recalls — they serve as repair guidance for common problems.

If your vehicle has this issue, bring this bulletin ID to your dealer. If under warranty, the repair should be covered at no cost.

Summary

MOTOR COACH: TAG AXLE/DRIVESHAFT INTERFERENCE-FIXED TAG AXLE. INTERFERENCE DUE TO LIMITED CLEARANCE BETWEEN DRIVE SHAFT U JOINT BEARING CAP BOLTS AND TAG AXLE CENTER BEAM. MODEL YEARS UNKNOWN. *PE

Affected Vehicles

MakeModelYearComponent
MCI D4500 2008 105100 POWER TRAIN:DRIVELINE:UNIVERSAL JOINT
MCI D4500 2008 105300 POWER TRAIN:DRIVELINE:DRIVESHAFT
MCI D4505 2008 105300 POWER TRAIN:DRIVELINE:DRIVESHAFT
MCI D4505 2008 105100 POWER TRAIN:DRIVELINE:UNIVERSAL JOINT
MCI D4500 2007 105100 POWER TRAIN:DRIVELINE:UNIVERSAL JOINT
MCI D4500 2007 105300 POWER TRAIN:DRIVELINE:DRIVESHAFT
MCI D4505 2007 105100 POWER TRAIN:DRIVELINE:UNIVERSAL JOINT
MCI D4505 2007 105300 POWER TRAIN:DRIVELINE:DRIVESHAFT
MCI D4500 2006 105300 POWER TRAIN:DRIVELINE:DRIVESHAFT
MCI D4500 2006 105100 POWER TRAIN:DRIVELINE:UNIVERSAL JOINT
MCI D4505 2006 105300 POWER TRAIN:DRIVELINE:DRIVESHAFT
MCI D4505 2006 105100 POWER TRAIN:DRIVELINE:UNIVERSAL JOINT
MCI D4500 2005 105100 POWER TRAIN:DRIVELINE:UNIVERSAL JOINT
MCI D4500 2005 105300 POWER TRAIN:DRIVELINE:DRIVESHAFT
MCI D4505 2005 105300 POWER TRAIN:DRIVELINE:DRIVESHAFT
MCI D4505 2005 105100 POWER TRAIN:DRIVELINE:UNIVERSAL JOINT
MCI D4500 2004 105100 POWER TRAIN:DRIVELINE:UNIVERSAL JOINT
MCI D4500 2004 105300 POWER TRAIN:DRIVELINE:DRIVESHAFT
MCI D4505 2004 105100 POWER TRAIN:DRIVELINE:UNIVERSAL JOINT
MCI D4505 2004 105300 POWER TRAIN:DRIVELINE:DRIVESHAFT
MCI D4500 2003 105100 POWER TRAIN:DRIVELINE:UNIVERSAL JOINT
MCI D4500 2003 105300 POWER TRAIN:DRIVELINE:DRIVESHAFT
MCI D4505 2003 105300 POWER TRAIN:DRIVELINE:DRIVESHAFT
MCI D4505 2003 105100 POWER TRAIN:DRIVELINE:UNIVERSAL JOINT
MCI D4500 2002 105300 POWER TRAIN:DRIVELINE:DRIVESHAFT
MCI D4500 2002 105100 POWER TRAIN:DRIVELINE:UNIVERSAL JOINT
MCI D4505 2002 105300 POWER TRAIN:DRIVELINE:DRIVESHAFT
MCI D4505 2002 105100 POWER TRAIN:DRIVELINE:UNIVERSAL JOINT
MCI D4500 2001 105300 POWER TRAIN:DRIVELINE:DRIVESHAFT
MCI D4500 2001 105100 POWER TRAIN:DRIVELINE:UNIVERSAL JOINT
MCI D4505 2001 105300 POWER TRAIN:DRIVELINE:DRIVESHAFT
MCI D4505 2001 105100 POWER TRAIN:DRIVELINE:UNIVERSAL JOINT
MCI D4500 2000 105300 POWER TRAIN:DRIVELINE:DRIVESHAFT
MCI D4500 2000 105100 POWER TRAIN:DRIVELINE:UNIVERSAL JOINT
MCI D4505 2000 105300 POWER TRAIN:DRIVELINE:DRIVESHAFT
MCI D4505 2000 105100 POWER TRAIN:DRIVELINE:UNIVERSAL JOINT

Related MCI Recalls

CampaignModelYearComponentSummary
E4500 1998 VISIBILITY:GLASS, SIDE/REAR Motor Coach Industries (MCI) is recalling certain 102DL3, 102D3, MC12PTV, E45...
D4500 2006 VISIBILITY:GLASS, SIDE/REAR Motor Coach Industries (MCI) is recalling certain 102DL3, 102D3, MC12PTV, E45...
D4500 2005 STRUCTURE:BODY:DOOR Motor Coach Industries (MCI) is recalling certain 102DL3, 102D3, MC12PTV, E45...
D4500 2004 STRUCTURE:BODY:DOOR Motor Coach Industries (MCI) is recalling certain 102DL3, 102D3, MC12PTV, E45...
D4500 2003 STRUCTURE:BODY:DOOR Motor Coach Industries (MCI) is recalling certain 102DL3, 102D3, MC12PTV, E45...

What Should You Do?

If your vehicle is affected by this TSB, contact your authorized MCI dealer. Bring this bulletin ID (SB-277C) when you visit. If under warranty, the repair should be free. If your warranty has expired, ask about goodwill coverage — manufacturers sometimes cover TSB-related repairs beyond the warranty period.

Frequently Asked Questions

A recall is a mandatory safety fix — the manufacturer must repair every affected vehicle for free. A TSB is an advisory document that describes a known issue and the recommended fix, but repairs are not required. However, some TSBs eventually lead to recalls if the issue poses a safety risk. TSBs are generally issued for quality or performance problems, while recalls address safety defects.

If your vehicle is still under the manufacturer's warranty, TSB-related repairs are typically covered at no cost. If your warranty has expired, you can ask the dealer about goodwill or customer assistance programs. Many manufacturers will cover or partially cover repairs for well-known issues, especially if the TSB was issued recently or affects a large number of vehicles.

Check the make, model, and model year listed above against your vehicle. If they match, this bulletin likely applies. However, TSBs may only affect vehicles with specific production dates, VIN ranges, or configurations. Your dealer can confirm by entering your VIN into their service system, which will show all applicable TSBs and recalls.

This data comes from the National Highway Traffic Safety Administration (NHTSA). Manufacturers are required to submit copies of all communications (including TSBs) sent to their dealers to NHTSA. The agency makes this data publicly available as part of its vehicle safety monitoring program.