TSB: MCI D SERIES, E4500, J4500 (1999–2019)

Bulletin SB 3077 — December 21, 2012

Bulletin Details

Bulletin IDSB 3077
ManufacturerMCI
ModelsD SERIES, E4500, J4500
Model Years1999–2019
Date IssuedDecember 21, 2012
Date Added to NHTSAOctober 14, 2017
ComponentENGINE AND ENGINE COOLING:EXHAUST SYSTEM
Vehicles Affected80 combinations

What is a TSB?

A Technical Service Bulletin is a document issued by the vehicle manufacturer to inform dealership technicians about a known issue and the recommended repair procedure. TSBs are not mandatory recalls — they serve as repair guidance for common problems.

If your vehicle has this issue, bring this bulletin ID to your dealer. If under warranty, the repair should be covered at no cost.

Summary

This Service Bulletin informs affected customers that MCI was notified by Shaw Development that the diesel exhaust fluid (DEF) tank cap requires routine cleaning to prevent the potential for crystallization build up at the vent, which may r

Affected Vehicles

MakeModelYearComponent
MCI J4500 2019 356000 EQUIPMENT ADAPTIVE/MOBILITY
MCI J4500 2019 063000 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM
MCI J4500 2018 356000 EQUIPMENT ADAPTIVE/MOBILITY
MCI J4500 2018 063000 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM
MCI J4500 2017 356000 EQUIPMENT ADAPTIVE/MOBILITY
MCI J4500 2017 063000 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM
MCI J4500 2016 356000 EQUIPMENT ADAPTIVE/MOBILITY
MCI J4500 2016 063000 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM
MCI J4500 2015 356000 EQUIPMENT ADAPTIVE/MOBILITY
MCI J4500 2015 063000 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM
MCI E4500 2014 063000 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM
MCI E4500 2014 356000 EQUIPMENT ADAPTIVE/MOBILITY
MCI J4500 2014 356000 EQUIPMENT ADAPTIVE/MOBILITY
MCI J4500 2014 063000 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM
MCI E4500 2013 063000 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM
MCI E4500 2013 356000 EQUIPMENT ADAPTIVE/MOBILITY
MCI J4500 2013 356000 EQUIPMENT ADAPTIVE/MOBILITY
MCI J4500 2013 063000 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM
MCI E4500 2012 356000 EQUIPMENT ADAPTIVE/MOBILITY
MCI E4500 2012 063000 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM
MCI J4500 2012 356000 EQUIPMENT ADAPTIVE/MOBILITY
MCI J4500 2012 063000 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM
MCI E4500 2011 063000 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM
MCI E4500 2011 356000 EQUIPMENT ADAPTIVE/MOBILITY
MCI J4500 2011 063000 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM
MCI J4500 2011 356000 EQUIPMENT ADAPTIVE/MOBILITY
MCI E4500 2010 356000 EQUIPMENT ADAPTIVE/MOBILITY
MCI E4500 2010 063000 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM
MCI J4500 2010 356000 EQUIPMENT ADAPTIVE/MOBILITY
MCI J4500 2010 063000 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM
MCI E4500 2009 356000 EQUIPMENT ADAPTIVE/MOBILITY
MCI E4500 2009 063000 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM
MCI J4500 2009 356000 EQUIPMENT ADAPTIVE/MOBILITY
MCI J4500 2009 063000 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM
MCI E4500 2008 356000 EQUIPMENT ADAPTIVE/MOBILITY
MCI E4500 2008 063000 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM
MCI J4500 2008 356000 EQUIPMENT ADAPTIVE/MOBILITY
MCI J4500 2008 063000 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM
MCI E4500 2007 356000 EQUIPMENT ADAPTIVE/MOBILITY
MCI E4500 2007 063000 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM
MCI J4500 2007 356000 EQUIPMENT ADAPTIVE/MOBILITY
MCI J4500 2007 063000 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM
MCI E4500 2006 356000 EQUIPMENT ADAPTIVE/MOBILITY
MCI E4500 2006 063000 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM
MCI J4500 2006 063000 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM
MCI J4500 2006 356000 EQUIPMENT ADAPTIVE/MOBILITY
MCI E4500 2005 063000 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM
MCI E4500 2005 356000 EQUIPMENT ADAPTIVE/MOBILITY
MCI J4500 2005 063000 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM
MCI J4500 2005 356000 EQUIPMENT ADAPTIVE/MOBILITY
MCI E4500 2004 063000 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM
MCI E4500 2004 356000 EQUIPMENT ADAPTIVE/MOBILITY
MCI J4500 2004 356000 EQUIPMENT ADAPTIVE/MOBILITY
MCI J4500 2004 063000 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM
MCI E4500 2003 063000 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM
MCI E4500 2003 356000 EQUIPMENT ADAPTIVE/MOBILITY
MCI J4500 2003 356000 EQUIPMENT ADAPTIVE/MOBILITY
MCI J4500 2003 063000 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM
MCI E4500 2002 063000 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM
MCI E4500 2002 356000 EQUIPMENT ADAPTIVE/MOBILITY
MCI J4500 2002 356000 EQUIPMENT ADAPTIVE/MOBILITY
MCI J4500 2002 063000 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM
MCI E4500 2001 063000 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM
MCI E4500 2001 356000 EQUIPMENT ADAPTIVE/MOBILITY
MCI J4500 2001 063000 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM
MCI J4500 2001 356000 EQUIPMENT ADAPTIVE/MOBILITY
MCI E4500 2000 063000 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM
MCI E4500 2000 356000 EQUIPMENT ADAPTIVE/MOBILITY
MCI J4500 2000 063000 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM
MCI J4500 2000 356000 EQUIPMENT ADAPTIVE/MOBILITY
MCI E4500 1999 063000 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM
MCI E4500 1999 356000 EQUIPMENT ADAPTIVE/MOBILITY
MCI D SERIES 356000 EQUIPMENT ADAPTIVE/MOBILITY
MCI D SERIES 063000 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM

Related MCI Recalls

CampaignModelYearComponentSummary
E4500 1998 VISIBILITY:GLASS, SIDE/REAR Motor Coach Industries (MCI) is recalling certain 102DL3, 102D3, MC12PTV, E45...
D4500 2006 VISIBILITY:GLASS, SIDE/REAR Motor Coach Industries (MCI) is recalling certain 102DL3, 102D3, MC12PTV, E45...
D4500 2005 STRUCTURE:BODY:DOOR Motor Coach Industries (MCI) is recalling certain 102DL3, 102D3, MC12PTV, E45...
D4500 2004 STRUCTURE:BODY:DOOR Motor Coach Industries (MCI) is recalling certain 102DL3, 102D3, MC12PTV, E45...
D4500 2003 STRUCTURE:BODY:DOOR Motor Coach Industries (MCI) is recalling certain 102DL3, 102D3, MC12PTV, E45...

What Should You Do?

If your vehicle is affected by this TSB, contact your authorized MCI dealer. Bring this bulletin ID (SB 3077) when you visit. If under warranty, the repair should be free. If your warranty has expired, ask about goodwill coverage — manufacturers sometimes cover TSB-related repairs beyond the warranty period.

Frequently Asked Questions

A recall is a mandatory safety fix — the manufacturer must repair every affected vehicle for free. A TSB is an advisory document that describes a known issue and the recommended fix, but repairs are not required. However, some TSBs eventually lead to recalls if the issue poses a safety risk. TSBs are generally issued for quality or performance problems, while recalls address safety defects.

If your vehicle is still under the manufacturer's warranty, TSB-related repairs are typically covered at no cost. If your warranty has expired, you can ask the dealer about goodwill or customer assistance programs. Many manufacturers will cover or partially cover repairs for well-known issues, especially if the TSB was issued recently or affects a large number of vehicles.

Check the make, model, and model year listed above against your vehicle. If they match, this bulletin likely applies. However, TSBs may only affect vehicles with specific production dates, VIN ranges, or configurations. Your dealer can confirm by entering your VIN into their service system, which will show all applicable TSBs and recalls.

This data comes from the National Highway Traffic Safety Administration (NHTSA). Manufacturers are required to submit copies of all communications (including TSBs) sent to their dealers to NHTSA. The agency makes this data publicly available as part of its vehicle safety monitoring program.