Showing 207 recalls for HARLEY-DAVIDSON
INSUFFICIENT HARDENING OF THE TRANSMISSION MAINSHAFT BEARING RACE IN SOME OF THE VEHICLES COULD CAUSE THE TRANSMISSION TO LOCK UP DURING OPERATION OF THE MOTORCYCLE.
6,314 vehicles affected
Manufacturer: HARLEY-DAVIDSON MOTOR CO.
Remedy: THE DEALER WILL INSPECT AND, IF NECESSARY, REPLACE THE TRANSMISSION AT NO COST TO OWNER.
TRANSMISSION MAY FAIL TO PERFORM PROPERLY DUE TO INSUFFICIENT LUBRICATION. THIS COULD LEAD TO TRANSMISSION LOCK-UP DURING OPERATION WITHOUT PRIOR WARNING.
3,585 vehicles affected
Manufacturer: HARLEY-DAVIDSON MOTOR CO.
Remedy: A NEW SPECIAL LUBRICANT WILL BE ADDED TO THE TRANSMISSION. ANY DAMAGED 4-SPEED TRANSMISSION WILL BE REPLACED, WITHOUT CHARGE TO OWNER.
IF THE REAR SHOCK ABSORBER SHOULD "OVER-TRAVEL" WHEN MOTORCYCLE IS OPERATED OVER ROUGH TERRAIN, THE CURRENT POSITION OF THE REAR BRAKE CALIPER COULD CAUSE THE REAR BRAKE LINE TO CONTACT THE RIGHT SADDLE BAG CARRIER. THIS COULD CAUSE A DEFORMATION IN THE REAR BRAKE LINE.
1,884 vehicles affected
Manufacturer: HARLEY-DAVIDSON MOTOR CO.
Remedy: ALL INVOLVED VEHICLES WILL BE INSPECTED AND THE REAR BRAKE TORQUE ARM WILL BE REPLACED WITH ONE OF A NEW DESIGN. THE RIGHT SADDLE BAG CARRIER WILL BE MODIFIED, IF NECESSARY.
THE WHEEL BEARINGS ON THE INVOLVED MOTORCYCLES MAY HAVE HAD INADEQUATE INITIAL BEARING LUBRICATIONS AND SEALING. DEPENDING ON THE DEGREE OF INSUFFICIENT LUBRICATION, THIS PROBLEM COULD CAUSE FAILURE OF THE FRONT AND/OR REAR WHEEL BEARINGS.
4,262 vehicles affected
Manufacturer: HARLEY-DAVIDSON MOTOR CO.
Remedy: DEALER WILL INSPECT AND REPLACE THE WHEEL BEARINGS AT NO CHARGE TO OWNER.
ON CERTAIN VEHICLES, THE REAR BRAKE CONTROL MAY DISENGAGE FROM THE FRAME DUE TO STRESSES PRIMARILY CAUSED BY THE LENGTH OF THE BRAKE CONTROL MOUNTING BOLTS.
6,214 vehicles affected
Manufacturer: HARLEY-DAVIDSON MOTOR CO.
Remedy: DEALER WILL REPLACE THE REAR BRAKE CONTROL MOUNTING BOLTS AND ADD A LOCK PLATE WITHOUT CHARGE.
ON CERTAIN VEHICLES THERE MAY BE A GRADUAL LOOSENING OF THE REAR SPROCKET BOLT(S) AND A DECREASE IN THE CLAMPING FORCE NECESSARY TO MAINTAIN A SECURE ATTACHMENT OF THE REAR WHEEL SPROCKET TO THE WHEEL.
4,690 vehicles affected
Manufacturer: HARLEY-DAVIDSON MOTOR CO.
Remedy: DEALER WILL REPLACE THE (5) REAR WHEEL SPROCKET BOLTS AT NO CHARGE.
THERE IS A POSSIBILITY THAT THE USE OF A NON-SPECIFIED MATERIAL IN THE PLASTIC PISTON OF THE MASTER CYLINDER ASSEMBLY MAY ALLOW A GREATER DEGREE OF WATER ABSORPTION THAN INTENDED BY HARLEY DAVIDSON.
306 vehicles affected
Manufacturer: HARLEY-DAVIDSON MOTOR CO.
Remedy: MANUFACTURER WILL INSPECT ALL SUSPECT CYLINDERS DISCOVERED IN DEALER"S PARTS INVENTORIES AND WILL INFORM OWNERS ABOUT REPLACEMENT PROCEDURES.
THE ADJUSTING SCREW, WHICH MOUNTS THROUGH A FORK LOCK LEVER ASSEMBLY INTO THE FORK LOCK ITSELF, MAY NOT BE FULLY AND SECURELY ENGAGED BECAUSE THE SCREW MAY NOT BE LONG ENOUGH. THIS MAY ALLOW THE FORK PIN TO DROP AND ACCIDENTALLY ENGAGE THE FORK LOCK.
3,860 vehicles affected
Manufacturer: HARLEY-DAVIDSON MOTOR CO.
Remedy: DEALER WILL INSTALL AN ADJUSTING SCREW KIT FREE OF CHARGE.
THERE IS A POTENTIAL MALFUNCTION WITHIN THE FORK LOCK PIN RETURN MECHANISM WHICH MIGHT ALLOW THE FORK PIN TO DROP AND INADVERTENTLY ENGAGE THE FORK LOCK DURING LEFT HAND TURNS AT LOW SPEEDS.
2,440 vehicles affected
Manufacturer: HARLEY-DAVIDSON MOTOR CO.
Remedy: DEALER WILL BE INSPECT AND, IF NECESSARY, REPLACE THE IGNITION SWITCH/FORK LOCK ASSEMBLY WITHOUT CHARGE TO OWNER.
ON CERTAIN MOTORCYCLES, THE HEAD OF THE REAR WHEEL SPROCKET MOUNTING BOLT COULD BREAK OFF AND EVENTUALLY WEDGE ITSELF BETWEEN THE ALUMINUM CHAIN HOUSING AND THE SPROCKET. THIS DEFECT IS DUE TO A MANUFACTURING PROCESS WHICH MAY CAUSE THE BOLTS TO BECOME BRITTLE.
62 vehicles affected
Manufacturer: HARLEY-DAVIDSON MOTOR CO.
Remedy: THE DEALER WILL REPLACE ALL FIVE REAR WHEEL SPROCKET MOUNTING BOLTS ON ALL INVOLVED VEHICLES.
THE REAR BRAKE CALIPER CASTING ON CERTAIN VEHICLES COULD BE POROUS AND COULD ALLOW BRAKE FLUID TO SEEP FROM THE CALIPER ASSEMBLY. IF THIS OCCURS, THE REAR BRAKES WILL GRADUALLY LOSE FLUID AND PRESSURE.
1,343 vehicles affected
Manufacturer: HARLEY-DAVIDSON MOTOR CO.
Remedy: DEALER WILL TEST AND REPLACE, IF NECESSARY, THE REAR BRAKE CALIPER ON AFFECTED VEHICLES.
THE FRONT FENDER BOLTS ON THE INVOLVED VEHICLES MAY LOOSEN AFTER EXTENDED VEHICLE USE. IF UNDETECTED, THE LOOSENING COULD RESULT IN EITHER BOLT LOSS OR FAILURE WHICH COULD ALLOW THE FENDER TO CONTACT THE TIRE.
57,694 vehicles affected
Manufacturer: HARLEY-DAVIDSON MOTOR CO.
Remedy: DEALER WILL INSTALL AN IMPROVED FRONT FENDER BRACKET SYSTEM AT NO COST TO OWNER.
BECAUSE THE REAR BRAKE PEDAL IS MADE OF ALUMINUM CASTINGS IT COULD BREAK AT THE PEDAL ARM OR CLAMPING HOLE.
27,546 vehicles affected
Manufacturer: HARLEY-DAVIDSON MOTOR CO.
Remedy: THE DEALER WILL INSPECT AND, IF NECESSARY, REPLACE THE REAR BRAKE PEDAL WITHOUT CHARGE.
THE REAR BRAKE MASTER CYLINDER PLASTIC PISTON EMPLOYS A NON-SPECIFIED MATERIAL WHICH MAY ALLOW EXCESSIVE WATER ABSORPTION. AS A RESULT, THE PLASTIC PISTON MIGHT STICK IN THE MASTER CYLINDER PISTON BORE AND CAUSE BRAKE DRAG.
21,970 vehicles affected
Manufacturer: HARLEY-DAVIDSON MOTOR CO.
Remedy: DEALER WILL REPLACE REAR BRAKE MASTER CYLINDER PISTONS WITHOUT CHARGE TO OWNER.
THE SEAT HANDRAIL MAY HAVE BEEN ASSEMBLED TO THE MOTORCYCLE WITH THE TWO CENTER ATTACHING BOLTS MISSING. IF THESE TWO BOLTS ARE MISSING THE SEAT WILL BE ATTACHED BY THE FRONT BRACKET AND REAR BOLT ONLY.
2,547 vehicles affected
Manufacturer: HARLEY-DAVIDSON MOTOR CO.
Remedy: DEALER WILL INSPECT AND INSTALL THE PROPER SEAT HANDRAIL HOLD DOWN HARDWARE.
THE REAR BRAKE FREE TRAVEL ADJUSTING BOLT AND NUT INSTALLED DURING VEHICLE ASSEMBLY MAY HAVE BEEN INCORRECTLY TIGHTENED. THIS COULD CAUSE THE BRAKE PEDAL TO BECOME JAMMED DURING BRAKE OPERATION.
635 vehicles affected
Manufacturer: HARLEY-DAVIDSON MOTOR CO.
Remedy: DEALER WILL INSPECT AND, IF NECESSARY, ADJUST AND TIGHTEN THE JAMNUTS.
THE INVOLVED CYCLES WERE PRODUCED WITH A REAR BRAKE MASTER CYLINDER PUSH ROD WHICH HAS INSUFFICIENT CONTACT AREA WITH THE REAR BRAKE MASTER CYLINDER PISTON. THIS COULD RESULT IN THE ROD PENETRATING THE PISTON DURING EXTREMELY HIGH PEDAL EFFORT.
3,074 vehicles affected
Manufacturer: HARLEY-DAVIDSON MOTOR CO.
CERTAIN VEHICLES MAY HAVE BEEN EQUIPPED WITH FRONT BRAKE MASTER CYLINDERS WHICH HAVE FISSURES IN THE CYLINDER BODIES. THIS WOULD ALLOW BRAKE FLUID LEAKAGE THROUGH THE FISSURED SECTION.
370 vehicles affected
Manufacturer: HARLEY-DAVIDSON MOTOR CO.
Remedy: DEALER WILL REPLACE DEFECTIVE FRONT BRAKE MASTER CYLINDERS WITHOUT CHARGE TO OWNERS.
THE INVOLVED MOTORCYCLES WERE PRODUCED WITH AN INCORRECT FRONT BRAKE CALIPER PISTON ASSEMBLY WHICH ALLOWS EXCESSIVE CALIPER PAD RETRACTION FROM THE FRONT BRAKE DISC. BECAUSE OF THIS, MORE THAN ONE APPLICATION OF THE FRONT HANDLEVER COULD BE REQUIRED TO PRODUCE EFFECTIVE FRONT BRAKING OF THE MOTORCYCLE.
85 vehicles affected
Manufacturer: HARLEY-DAVIDSON MOTOR CO.
Remedy: THE DEALER WILL REPLACE THE FRONT BRAKE CALIPER AT NO COST TO OWNER.
THE INVOLVED MOTORCYCLES WERE MANUFACTURED WITH FRONT BRAKE MASTER CYLINDERS IN WHICH THE PLUNGER PISTON BORE DIAMETER WAS HONED .015 INCHES OVER MAXIMUM SPECIFICATIONS. THIS OVERSIZED BORE RESULTS IN A POOR FIT BETWEEN THE ELASTOMERIC PISTON CUP AND THE CYLINDER BORE, WHICH ALLOWS FLUID LEAKAGE FROM THE HYDRAULIC SYSTEM.
342 vehicles affected
Manufacturer: HARLEY-DAVIDSON MOTOR CO.
Remedy: DEALER WILL INSPECT AND, IF NECESSARY, REPLACE THE FRONT BRAKE MASTER CYLINDER ASSEMBLY AT NO COST TO OWNER.
SOME OF THESE VEHICLES WERE MANUFACTURED WITH WEAK REAR BRAKE CONTROL INNER LEVER ARM AND PIVOT SHAFTS. AS A RESULT, EXCESSIVE PRESSURE WILL BE NEEDED ON THE BRAKE PEDAL TO STOP THE VEHICLE.
568 vehicles affected
Manufacturer: HARLEY-DAVIDSON MOTOR CO.
Remedy: THE DEALER WILL REPLACE EXISTING LEVER ARMS AND PIVOT SHAFTS WITH REINFORCED ONES.
THE CLAMPING BOLT WASHER ON THE LEFT AND RIGHT FRONT BRAKE CALIPER ASSEMBLY COULD CRACK DUE TO EXPOSURE TO HYDROGEN. (THESE WASHERS WERE INCORRECTLY PROCESSED, CAUSING THEM TO BECOME BRITTLE AND BREAK).
3,438 vehicles affected
Manufacturer: HARLEY-DAVIDSON MOTOR CO.
Remedy: THE DEALER WILL REPLACE THE WASHER IN THE FRONT BRAKE CALIPER AT NO CHARGE.
AN INCORRECT O-RING MAY HAVE BEEN INSTALLED IN THE REAR BRAKE MASTER CYLINDER. THIS COULD ALLOW AIR LEAKAGE INTO THE REAR BRAKE SYSTEM, POSSIBLY RESULTING IN LOSS OF REAR BRAKING EFFECTIVENESS.
385 vehicles affected
Manufacturer: HARLEY-DAVIDSON MOTOR CO.
Remedy: DEALER WILL INSPECT AND, IF NECESSARY, INSTALL THE CORRECT MASTER CYLINDER O-RING WITHOUT CHARGE TO OWNER.
THE INVOLVED VEHICLES MAY CONTAIN INCORRECT SHOCK ABSORBER MOUNTING WASHERS. THESE INCORRECT WASHERS PREVENT EITHER THE UPPER OR LOWER SHOCK ABSORBER EYES FROM ROTATING FREELY WHEN THE SUSPENSION SYSTEM MOVES, CAUSING STRESS ON THE SHOCK ABSORBER EYE. THIS COULD LEAD TO PREMATURE FAILURE, CAUSING COLLAPSE OF THE SUSPENSION AND A LOCKED WHEEL.
347 vehicles affected
Manufacturer: HARLEY-DAVIDSON MOTOR CO.
Remedy: THE DEALER WILL REPLACE THE CUPPED SHOCK ABSORBER MOUNTING WASHERS WITH FLAT ONES, WITHOUT CHARGE.
ON THE INVOLVED VEHICLES, ONE OR BOTH OF THE FRONT BRAKE CALIPER BOLTS MAY BREAK. THIS COULD ALLOW THE BROKEN PORTION OF THE BOLT TO DRIFT INTO THE ADJACENT ROTATING WHEEL SPOKES. SHOULD BOTH CALIPER BOLTS BREAK, THE INNER CALIPER HALF MAY BECOME DETACHED FROM THE MOTORCYCLE.
79,056 vehicles affected
Manufacturer: HARLEY-DAVIDSON MOTOR CO.
Remedy: DEALER WILL REPLACE BOLTS WITH IMPROVED TYPE BOLTS, WHERE NECESSARY.
57,140 vehicles affected
Manufacturer: HARLEY-DAVIDSON MOTOR CO.
6,894 vehicles affected
Manufacturer: HARLEY-DAVIDSON MOTOR CO.
24,311 vehicles affected
Manufacturer: HARLEY-DAVIDSON MOTOR CO.
3,700 vehicles affected
Manufacturer: HARLEY-DAVIDSON MOTOR CO.
1,579 vehicles affected
Manufacturer: HARLEY-DAVIDSON MOTOR CO.
1,600 vehicles affected
Manufacturer: HARLEY-DAVIDSON MOTOR CO.
1,857 vehicles affected
Manufacturer: HARLEY-DAVIDSON MOTOR CO.
1,857 vehicles affected
Manufacturer: HARLEY-DAVIDSON MOTOR CO.
5,692 vehicles affected
Manufacturer: HARLEY-DAVIDSON MOTOR CO.
22,310 vehicles affected
Manufacturer: HARLEY-DAVIDSON MOTOR CO.
984 vehicles affected
Manufacturer: HARLEY-DAVIDSON MOTOR CO.
11,705 vehicles affected
Manufacturer: HARLEY-DAVIDSON MOTOR CO.
1,475 vehicles affected
Manufacturer: HARLEY-DAVIDSON MOTOR CO.
2,607 vehicles affected
Manufacturer: HARLEY-DAVIDSON MOTOR CO.
2,935 vehicles affected
Manufacturer: HARLEY-DAVIDSON MOTOR CO.
214 vehicles affected
Manufacturer: HARLEY-DAVIDSON MOTOR CO.
1,500 vehicles affected
Manufacturer: HARLEY-DAVIDSON MOTOR CO.
8,000 vehicles affected
Manufacturer: HARLEY-DAVIDSON MOTOR CO.
11,400 vehicles affected
Manufacturer: HARLEY-DAVIDSON MOTOR CO.
1,600 vehicles affected
Manufacturer: HARLEY-DAVIDSON MOTOR CO.
12,963 vehicles affected
Manufacturer: HARLEY-DAVIDSON MOTOR CO.
508 vehicles affected
Manufacturer: HARLEY-DAVIDSON MOTOR CO.
155 vehicles affected
Manufacturer: HARLEY-DAVIDSON MOTOR CO.
1,681 vehicles affected
Manufacturer: HARLEY-DAVIDSON MOTOR CO.
9 vehicles affected
Manufacturer: HARLEY-DAVIDSON MOTOR CO.