Showing 623 recalls for FREIGHTLINER
CONTACT MAY OCCUR BETWEEN THE WINDSHIELD WIPER MOTOR AND A HUCK BOLT COLLAR WHICH CAUSES A GEAR WITHIN THE MOTOR TO FRACTURE RESULTING IN COMPLETE FAILURE OF THE WINDSHIELD WIPER SYSTEM.
790 vehicles affected
Manufacturer: FREIGHTLINER CORPORATION
Consequence: FAILURE OF THE WINDSHIELD WIPER SYSTEM REDUCES THE OPERATOR'S ROAD VISION IN INCLEMENT WEATHER AND COULD RESULT IN A VEHICLE ACCIDENT.
Remedy: DEALERS WILL REMOVE AND REPLACE THE WINDSHIELD WIPER MOTOR AND REMOVE THE HUCK BOLT AND REPLACE IT WITH A PULL-TYPE RIVET.
THE DRIVELINE U-JOINTS EXHIBIT EXCESSIVE RATES OF FAILURE AT LOW MILEAGES AND MAY CAUSE SEPARATION OF THE INTERAXLE DRIVELINE.
11,000 vehicles affected
Manufacturer: FREIGHTLINER CORPORATION
Consequence: SEPARATION OF THE INTERAXLE DRIVELINE MAY RESULT IN THEDRIVELINE FALLING TO THE ROAD WHERE IT CAN INTERFERE WITH TRAFFIC AND RESULTIN AN ACCIDENT.
Remedy: FREIGHTLINER DEALERS WILL REMOVE AND REPLACE THE ROCKWELL INTERAXLE U-JOINTS WITH U-JOINTS OF A DIFFERENT DESIGN.
THE HEATER/DEFROSTER DOOR CAN BECOME STUCK IN THE HEATER MODE DUE TO THE DOOR OVER-TRAVELING THE DOOR STOP, IMPEDING THE DEFROSTER PORTION OF THE SYSTEM FROM WORKING.
1,800 vehicles affected
Manufacturer: FREIGHTLINER CORPORATION
Consequence: IF THIS OCCURS, AND THE WINDSHIELD BECOMES FOGGED, ITWILL IMPAIR THE DRIVER'S VISION OF THE ROAD AND TRAFFIC, WHICH MAY CAUSE ANACCIDENT.
Remedy: DEALERS WILL INSTALL A POSITIVE DOOR STOP.
THE WINDSHIELD WIPER ARM SUPPORT CRACKS WHERE THE WIPER ARM PIVOT MOUNTS TO THE SUPPORT BRACKETS CAUSING FAILURE OF THE SYSTEM.
985 vehicles affected
Manufacturer: FREIGHTLINER CORP.
Consequence: FAILURE OF THE WINDSHIELD WIPER SYSTEM REDUCES DRIVERVISIBILITY IN INCLEMENT WEATHER WHICH COULD RESULT IN AN ACCIDENT.
Remedy: REMOVE AND REPLACE THE WINDSHIELD WIPER ARM SUPPORT BRACKET WITH A REDESIGNED SUPPORT BRACKET.
CONTACT INTERFERENCE BETWEEN THE WINDSHIELD WIPER LINKAGE AND THE MOTOR OUTPUT SHAFT NUT CAUSES LINKAGE SEPARATION, RESULTING IN FAILURE OF THE SYSTEM.
505 vehicles affected
Manufacturer: FREIGHTLINER CORP.
Consequence: FAILURE OF THE WINDSHIELD WIPER SYSTEM REDUCES DRIVERVISIBILITY IN INCLEMENT WEATHER WHICH COULD RESULT IN AN ACCIDENT.
Remedy: REMOVE AND REPLACE THE WINDSHIELD WIPER LINKAGE WITH A REDESIGNED LINKAGE THAT PROVIDES ADDITIONAL CLEARANCE WITH THE WIPER MOTOR OUTPUT SHAFT.
POWER STEERING HOSE ASSEMBLIES WERE BUILT WITH INCORRECT END FITTINGS. THESE END FITTINGS WERE RATED AT 1250 PSI WORKING PRESSURE AND THE CORRECT END FITTINGS ARE RATED AT 2000 PSI.
336 vehicles affected
Manufacturer: FREIGHTLINER CORP.
Consequence: THE END FITTINGS COULD FAIL UNDER NORMAL SYSTEM PRESSURE,RESULTING IN LOSS OF POWER STEERING ASSIST AND/OR LEAKAGE OF POWER STEERINGFLUID. LOSS OF POWER STEERING ASSIST MAY RESULT IN LOSS OF STEERING CONTROLWHICH MAY CAUSE AN ACCIDENT. LEAKAGE OF POWER STEERING FLUID MAY RESULT IN AFIRE.
Remedy: REMOVE AND REPLACE THE POWER STEERING PRESSURE LINE BETWEEN THE POWER STEERING PUMP AND THE STEERING GEAR BOX.
INTERFERENCE BETWEEN THE PITMAN ARM AND THE STEERING GEAR HOUSING DUE TO INSUFFICIENT CLEARANCE.
33 vehicles affected
Manufacturer: FREIGHTLINER CORP.
Consequence: THIS CONDITION CAN CAUSE LIMITED OR COMPLETE LOSS OFSTEERING CONTROL.
Remedy: INSPECT VEHICLES FOR CLEARANCE AND REPLACE PITMAN ARM IF ADDITIONAL CLEARANCE WITH STEERING GEAR HOUSING IS NECESSARY.
AS THE BRAKE PADS WEAR, THE BRAKE CALIPER TRAVEL MAY BE LIMITED BY INTERFERENCE WITH THE MAIN SUPPORT MEMBER (Z-BAR SPRING) OF THE SUSPENSION.
56 vehicles affected
Manufacturer: FREIGHTLINER CORP.
Consequence: LIMITED BRAKE CALIPER TRAVEL CAN PREVENT FULL BRAKETORQUE APPLICATION ON THE DRIVE AXLE, INCREASING STOPPING DISTANCES.
Remedy: BENDIX WILL SUPPLY REPLACEMENT BRAKE CALIPERS FOR AFFECTED VEHICLES.
WHEN THE FUEL TANKS WERE TESTED IN ACCORDANCE WITH FEDERAL MOTOR CARRIER SAFETY REGULATION 363.67, FUEL TANK CAPS AND/OR FILLER NECK WELDS LEAKED.
54 vehicles affected
Manufacturer: FREIGHTLINER CORP.
Consequence: IN CASE OF AN ACCIDENT THE FUEL TANKS MAY LEAK AND IFA SOURCE OF IGNITION IS PRESENT, FUEL LEAKAGE CAN RESULT IN A FIRE.
Remedy: DEALERS WILL EXPAND THE FILLER NECK INNER TUBE TO PREVENT FUEL FROM LEAKING OUT BETWEEN IT AND THE OUTER TUBE.
THE EXHAUST PORT IN THE UP POSITION ALLOWS WATER TO ENTER THE AIR BRAKE SYSTEM, WHICH CAN BLOCK THE AIR BRAKE SYSTEM IN FREEZING CONDITIONS.
160 vehicles affected
Manufacturer: FREIGHTLINER CORP.
Consequence: BLOCKAGES IN THE AIR BRAKE SYSTEM CAN BLOCK THE EXHAUSTFROM THE BRAKE CHAMBERS AFTER SERVICE BRAKE APPLICATION, CAUSING THE BRAKES TODRAG AND POSSIBLY OVERHEAT ON EITHER SIDE OF THE DRIVE AXLES. THIS COULDINCREASE STOPPING DISTANCE AND RESULT IN A VEHICLE ACCIDENT.
Remedy: INVERT THE BRAKE VALVES SO THE EXHAUST PORTS ARE DOWN.
THE SPRING BRAKE CHAMBERS MOUNTED ON TAG AXLES WITH MOUNTING STUDS ALIGNED HORIZONTALLY INSTEAD OF VERTICALLY CAN RESULT IN FRACTURE OF THE BRAKE CHAMBER HOUSING BASE WHICH LIMITS THE APPLICATION OF SERVICE BRAKES ON THE AFFECTED WHEEL.
200 vehicles affected
Manufacturer: FREIGHTLINER CORP.
Consequence: LIMITED APPLICATION OF SERVICE BRAKES ON A WHEELINCREASES STOPPING DISTANCE WHICH COULD RESULT IN AN ACCIDENT.
Remedy: REPLACE THE BRAKE CHAMBERS WITH CHAMBERS THAT HAVE BEEN REINFORCED FOR HORIZONTAL MOUNTING.
THE FRONT WHEEL BEARINGS WERE NOT ADEQUATELY GREASED.
1,096 vehicles affected
Manufacturer: FREIGHTLINER CORPORATION
Consequence: INADEQUATE GREASE IN THE FRONT WHEEL BEARINGS CAN CAUSEEARLY FAILURE OF THE BEARING. IF THE OUTER WHEEL BEARING FAILS WHILE THE VEHICLEIS IN MOTION, THE WHEEL CAN SEPARATE FROM THE VEHICLE, CAUSING LOSS OF VEHICLECONTROL AND AN ACCIDENT.
Remedy: REMOVE, CLEAN, AND GREASE FRONT WHEEL BEARINGS AND HUBS.
THE BRAKE PEDAL LINKAGE IS ATTACHED TO THE SERVICE BRAKE VALVE PUSHROD WITH A CLEVIS PIN. THE TWO COTTER PINS THAT RETAIN THE CLEVIS PIN MAY NOT HAVE BEEN INSTALLED DURING ASSEMBLY.
200 vehicles affected
Manufacturer: FREIGHTLINER CORPORATION
Consequence: IF THE COTTER PINS WERE NOT INSTALLED, THE CLEVIS PIN MAYFALL OUT DURING BRAKE USE, CAUSING THE BRAKE PEDAL LINKAGE TO SEPARATE FROM THESERVICE BRAKE PUSHROD, RESULTING IN LOSS OF BRAKES AND A POSSIBLE VEHICLEACCIDENT.
Remedy: INSPECT THE BRAKE PEDAL ASSEMBLY AND INSTALL COTTER PINS TO THE CLEVIS PIN IF THEY ARE MISSING.
THE METAL SHEATHING OF THE PARKING BRAKE CABLE CAN SEPARATE ALLOWING THE INNER LOAD BEARING CABLE TO PULL THROUGH THE HOUSING, RELAXING CABLE TENSION AND RELEASING THE PARKING BRAKE.
54 vehicles affected
Manufacturer: FREIGHTLINER CORPORATION
Consequence: RELEASING THE PARKING BRAKE WITHOUT OPERATOR INTENT CANCAUSE VEHICLE ROLLAWAY AND RESULT IN A VEHICLE ACCIDENT.
Remedy: REPLACE THE PARKING BRAKE CABLE.
A NUMBER OF CABS WERE ASSEMBLED WITH FEWER WELDS THAN SPECIFIED IN THE UPPER B PILLAR NEAR THE ANCHORAGE FOR THE SEAT BELT. WELDING MATERIALS USED ON THE INBOARD ANCHORAGE BRACKET UNDER THE CAB DECK WILL NOT MEET FMVSS NO. 210 LOAD TEST REQUIREMENTS WHEN THREE SEATING POSITIONS ARE PROVIDED.
1,400 vehicles affected
Manufacturer: FREIGHTLINER CORPORATION
Consequence: SAFETY BELT ANCHORAGE SYSTEMS THAT DO NOT COMPLY TO THELOAD TEST REQUIREMENTS SUBJECT THE SEAT OCCUPANT TO GREATER RISK OF INJURY INTHE EVENT OF A SUDDEN STOP OR ACCIDENT.
Remedy: ADD REINFORCEMENT WELDS IN THE UPPER B PILLAR AND ADD FASTENERS TO THE LOWER DECK ANCHORAGE BRACKET.
THE INTERAXLE DRIVELINE U-JOINTS MAY FAIL AT LOW MILEAGE DUE TO A LACK OF LUBRICATION IN THE U-JOINT DURING THE ASSEMBLY PROCESS.
14,660 vehicles affected
Manufacturer: FREIGHTLINER CORPORATION
Consequence: THE DRIVELINE COULD SEPARATE WITHOUT PRIOR WARNING WHICHCOULD RESULT IN VEHICLE DAMAGE TO TRUCKS, NEARBY VEHICLES, AND INJURY TO ANYONEIN THE AREA WHEN DRIVELINE SEPARATION OCCURS.
Remedy: REMOVE AND REPLACE THE INTERAXLE U-JOINTS.
THE FAN BLADE OR THE FAN SHROUD CAN FRACTURE DUE TO INSUFFICIENT FORE AND AFT CLEARANCE IN THE LOWER AREA OF THE FAN SHROUD.
2,873 vehicles affected
Manufacturer: FREIGHTLINER CORPORATION
Consequence: FRACTURES TO THE FAN BLADE OR FAN SHROUD CAN CAUSE PIECESOF THE FAN OR SHROUD TO BE THROWN OUT FROM THE ENGINE COMPARTMENT, POSSIBLYRESULTING IN INJURY TO BYSTANDERS OR DAMAGE TO OTHER VEHICLES.
Remedy: DEPENDING ON SEVERAL FACTORS, EITHER: REMOVE AND REPLACE FAN SHROUD; REMOVE AND REPLACE THE FAN SPACER; OR REMOVE AND OMIT THE FAN SPACER.
THE HOOK SIZE OF THE THROTTLE RETURN SPRING IS TOO SMALL RESULTING IN A TIGHT FIT AROUND THE ANCHOR NUT, CAUSING THE THROTTLE RETURN SPRING TO BREAK PREMATURELY.
420 vehicles affected
Manufacturer: FREIGHTLINER CORPORATION
Consequence: IF THE THROTTLE SPRING BREAKS, THE ENGINE WILL RETURN TO IDLE SPEED, WHICH MAY CAUSE A HIGHWAY HAZARD AND RESULT IN A VEHICLE CRASH.
Remedy: INSTALL THROTTLE RETURN SPRINGS WITH LARGER HOOKS.
RESERVOIR INTERIOR PAINT WAS ALLOWED TO ENTER THE AIR RESERVOIR CHECK VALVE, AND THE VALVE IS NOT PROPERLY SEATED.
49 vehicles affected
Manufacturer: FREIGHTLINER CORPORATION
Consequence: LACK OF PROPER SEATING CAUSES THE RESERVOIRS TO FAILTO COMPLY WITH THE REQUIREMENTS OF FMVSS 121.
Remedy: CLEAN AND RESEAT THE AIR CHECK VALVES AS NEEDED.
THE LOCATION OF THE DOOR HANDLE TO THE DOOR LATCH MAY BE OUT OF TOLERANCE, WHICH CAN CAUSE THE DOOR TO OPEN, IF JARRED.
1,200 vehicles affected
Manufacturer: FREIGHTLINER CORPORATION
Consequence: AN OPEN DOOR WOULD SUBJECT THE OCCUPANT OF THE CAB TOPOSSIBLE EJECTION.
Remedy: REPLACE THE DOOR HANDLE ASSEMBLY WITH A MODIFIED ONE IF THE SPECIFIED MINIMUM FREE TRAVEL IS NOT ACHIEVED.
MALFORMED STEERING WHEEL CENTER SECTION COULD RESULT IN A FRACTURE OF THE UPPER HUB CASTING. THIS MAY LEAD TO SEPARATION OF THE STEERING WHEEL FROM THE STEERING COLUMN MOUNTING HUB.
2,976 vehicles affected
Manufacturer: FREIGHTLINER CORPORATION
Consequence: FRACTURED UPPER HUB CASTING COULD RESULT IN LOSS OFSTEERING CONTROL WITHOUT WARNING AND AN ACCIDENT.
Remedy: REMOVE AND REPLACE THE UPPER HUB CASTING AND INSTALL A HUB PLATE.
THE STEERING WHEEL HUB TAPER MAY BE LARGER THAN THE SPECIFIED TOLERANCES.
1,061 vehicles affected
Manufacturer: FREIGHTLINER CORPORATION
Consequence: PROGRESSIVE WEAR OF THE MATING PARTS COULD RESULT IN HUBSPLINE WEAR, CAUSING THE STEERING WHEEL FIT TO BECOME LOOSE. A LOOSE FIT IN THESTEERING WHEEL HUB CAN CAUSE LOSS OF STEERING CONTROL AND POTENTIAL VEHICLECRASH WITHOUT WARNING.
Remedy: REPLACE DEFECTIVE STEERING WHEEL HUBS.
THE BRAKE PEDAL PUSH ROD MAY BEND IF IT IS ADJUSTED TO NEAR ITS MINIMUM LENGTH.
18,331 vehicles affected
Manufacturer: FREIGHTLINER CORP.
Consequence: IF ROD IS BENT, FULL BRAKE APPLICATION PRESSURE WOULD NOTBE ACHIEVED OR LOSS OF BRAKES WOULD RESULT IF PUSH ROD FRACTURES. IN EITHER CASETHE FAILURE COULD CAUSE AN ACCIDENT.
Remedy: REPAIR TO PREVENT BENDING OR FRACTURE OF BRAKE PEDAL PUSH RODS.
NUTS THAT RETAIN THE WHEEL HUBS ON THE TANDEM DRIVE AXLES MAY NOT BE PROPERLY TORQUED ON THE LEFT HAND SIDE.
19,000 vehicles affected
Manufacturer: FREIGHTLINER CORP.
Consequence: WHEEL COULD COME OFF WHILE TRUCK IS IN SERVICE; THISCOULD RESULT IN AN ACCIDENT.
Remedy: PROPERLY TORQUE LEFT SIDE DRIVE AXLE SPINDLE JAM NUTS ON BOTH FORWARD AND REAR DRIVE AXLES; REPLACE ANY LOOSE WHEEL HUB NUTS.
THE SEAT INSERT MATERIAL DOES NOT MEET THE FLAMMABILITY REQUIREMENTS OF FMVSS 302.
107 vehicles affected
Manufacturer: FREIGHTLINER CORP.
Consequence: TRUCKS FAIL TO COMPLY WITH FMVSS 302.
Remedy: REMOVE AND REPLACE ALL SUSPECT SEAT UPHOLSTERY.
TRUCKS WILL EXPERIENCE REDUCED BRAKING AT LOW BRAKE APPLICATION PRESSURES WHEN OPERATING IN THE BOBTAIL MODE.
41 vehicles affected
Manufacturer: FREIGHTLINER CORP.
Consequence: REDUCED BRAKING CREATES THE POTENTIAL FOR AN ACCIDENT.
Remedy: REPLACE FRONT AXLE RATIO VALVES WITH STANDARD VALVING THAT DOES NOT REDUCE APPLICATION PRESSURE.
THE STEERING GEAR MOUNTING BRACKET WELDS MAY CRACK UNDER CERTAIN STEERING LOAD CONDITIONS.
241 vehicles affected
Manufacturer: FREIGHTLINER CORP.
Consequence: STEERING CONTROL WOULD BE ADVERSELY AFFECTED WITHPOTENTIAL FOR LOSS OF TRUCK CONTROL AND AN ACCIDENT.
Remedy: REPLACE STEERING GEAR MOUNTING BRACKET WITH A REDESIGNED BRACKET.
CORROSION OF THE GRABHANDLE AT ITS MOUNTING SURFACE MAY LEAD TO CRACKING OR LOSS OF STRENGTH.
3,219 vehicles affected
Manufacturer: FREIGHTLINER CORP.
Consequence: FAILURE OF GRABHANDLE DURING USE COULD RESULT INPERSONAL INJURY.
Remedy: REPLACE GRABHANDLE AND ITS FASTENER WITH IMPROVED GRABHANDLE; ALSO, INSTALL GASKET BETWEEN THE HANDLE AND AIR STARTER RESERVOIR.
THERE MAY BE EXCESSIVE TORQUING OF THE LOWER STEERING COLUMN PINCH BOLTS.
9,832 vehicles affected
Manufacturer: FREIGHTLINER CORP.
Consequence: BOLTS COULD FRACTURE, ADVERSELY AFFECTING STEERINGCONTROL WHICH COULD RESULT IN AN ACCIDENT.
Remedy: REPLACE SUSPECT PINCH BOLTS.
CERTAIN STEERING GEAR PITMAN ARM PINCH BOLTS MAY BE DEFECTIVE; ALSO, TORQUING MAY HAVE BEEN ABOVE SPECIFICATION.
80 vehicles affected
Manufacturer: FREIGHTLINER CORP.
Consequence: BOLTS COULD FAIL RESULTING IN LOSS OF STEERING CONTROLWITH POTENTIAL FOR AN ACCIDENT.
Remedy: REPLACE PITMAN ARM PINCH BOLTS.
WHEN SEAT BELTS ARE NOT BEING WORN, ABRADING OF THE WEBBING MAY OCCUR AT THE D-RING.
2,000 vehicles affected
Manufacturer: FREIGHTLINER CORP.
Consequence: SEAT BELT MAY NOT PROPERLY RESTRAIN OCCUPANT IN CASEOF AN ACCIDENT WHICH COULD RESULT IN MORE SERIOUS INJURIES.
Remedy: REPLACE SEAT BELT WEBBING.
NUTS THAT RETAIN THE STEERING AND TIE ROD ARMS MAY CRACK WHILE TIGHTENING, DUE TO A DEEP BAR DEFECT.
160 vehicles affected
Manufacturer: FREIGHTLINER CORP.
Consequence: STEERING CAPABILITIES COULD BE ADVERSELY AFFECTED.
Remedy: REPLACE THE STEERING LEVER NUTS. IF NUTS ARE CRACKED, MOUNTING STUDS WILL ALSO BE REPLACED.
FASTENERS THAT RETAIN THE BRAKE PEDAL TO THE PIVOT TUBE MAY NOT HAVE BEEN PROPERLY TORQUED.
4,513 vehicles affected
Manufacturer: FREIGHTLINER CORP.
Consequence: BRAKE PEDALS COULD DETACH FROM THE PIVOT TUBE WHILE TRUCKIS IN OPERATION WHICH COULD RESULT IN AN ACCIDENT.
Remedy: REINSTALL BRAKE PEDAL CLAMP FASTENERS WITH LOCTITE AND TORQUE PROPERLY.
STEERING ARM MAY FAIL IF USED ON EATON EFA12F4 FROM AXLE IN CONJUNCTION WITH ROSS HFB70 POWER STEERING GEAR.
92 vehicles affected
Manufacturer: FREIGHTLINER CORP.
Consequence: A FAILED STEERING GEAR ARM COULD LEAD TO LOSS OF VEHICLECONTROL AND VEHICLE CRASH.
Remedy: INSTALL A NONADJUSTABLE 1500 PSI POWER STEERING PUMP PRESSURE RELIEF VALVE TO LIMIT STEERING ARM FORCES. REPLACE STEERING ARM WITH A DESIGN CAPABLE OF WITHSTANDING HIGHER FORCES. ADJUST MAXIMUM POPPET VALVE SETTINGS TO 500 PSI AND ADJUST AXLE STOPS.
RESONATORS USED IN MANUFACTURING OF VIGIL II LIGHTBARS MAY CAUSE UNPREDICTABLE OPERATION.
1,250 vehicles affected
Manufacturer: FREIGHTLINER CORP.
Consequence: THIS COULD RESULT IN LOSS OF TURN SIGNALS, HAZARD WARNINGLIGHTS, HIGH BEAM INDICATOR, OR LOW AIR WARNING SIGNAL.
Remedy: REPLACE SUSPECT LIGHT BARS.
SEAT BELT WEBBING MAY CHAFE AS THE SEAT SLIDES BACK AND FORTH.
9,681 vehicles affected
Manufacturer: FREIGHTLINER CORP.
Consequence: OVER TIME BELT COULD WEAR THROUGH RENDERING ITINEFFECTIVE.
Remedy: INSTALL A SPACER FOR ADDITIONAL CLEARANCE BETWEEN THE SEAT BELT AND SEAT FRAME. REPLACE CHAFED SEAT BELTS AS NECESSARY.
THE HEATER/AIR CONDITIONER BLOWER MOTOR SPEED CONTROL RESISTORS CAN UNDER CERTAIN CONDITIONS OVERHEAT AND STALL.
19,898 vehicles affected
Manufacturer: FREIGHTLINER CORP.
Consequence: THIS COULD RESULT IN LOW AIR FLOW ACROSS THE RESISTORNETWORK AND HIGH AMPERAGE, ALLOWING THE AIR DUCT TO REACH ELEVATED TEMPERATURESWITH THE POSSIBILITY OF A FIRE.
Remedy: INSTALL A THERMO CUTOFF DEVICE IN THE HEATER/AIR CONDITIONER SYSTEM AND/OR REPLACE THE BLOWER MOTOR SWITCH.
THE WELDED GUSSETT SUPPORTING THE LOWER FUEL TANK STEP IS OF INSUFFICIENT STRENGTH.
150 vehicles affected
Manufacturer: FREIGHTLINER CORP.
Consequence: STEPS COULD BREAK AWAY AND POSSIBLY CAUSE INJURY TO USER.
Remedy: INSTALL AN END PLATE THAT WILL TIE TOGETHER UPPER AND LOWER STEPS ADDING SUFFICIENT STRENGTH TO SUPPORT THE LOWER STEP.
FASTENER THAT CONNECTS THE HARNESS BELT D RING TO THE B PILLAR MAY NOT BE LONG ENOUGH TO PROVIDE FULL THREAD ENGAGEMENT WITH THE ANCHORAGE WELD NUT.
180 vehicles affected
Manufacturer: FREIGHTLINER CORP.
Consequence: SEAT BELTS COULD FAIL AND NOT ADEQUATELY PROTECT THEOCCUPANT.
Remedy: REPLACE MOUNTING HARDWARE WITH HEX SHOULDER BOLT AND .55 INCH SPACER.
INCORRECT SIZE AIR BRAKE ACTUATOR CHAMBERS WERE INSTALLED ON THE DRIVE AXLES.
41 vehicles affected
Manufacturer: FREIGHTLINER CORP.
Consequence: THIS COULD RESULT IN INCREASED STOPPING DISTANCE.
Remedy: REPLACE DRIVE AXLE BRAKE CHAMBERS WITH CORRECT SIZE CHAMBERS.
FASTENERS USED TO ASSEMBLE THE D RING ANCHORAGE FOR THE SHOULDER HARNESS MAY NOT PROVIDE SUFFICIENT STRENGTH TO MEET SPECIFIED LOAD REQUIREMENTS OF FMVSS 210.
16 vehicles affected
Manufacturer: FREIGHTLINER CORP.
Consequence: TRUCKS DO NOT COMPLY WITH FMVSS 210.
Remedy: REPLACE MONOBOLT FASTENERS WITH HIGH CLAMP 1/4 IN BLIND RIVETS.
BUCKLING OF THE TILT CYLINDERS MAY OCCUR WHILE LOWERING THE VEHICLES CAB DUE TO IMPROPER USE OF THE CAB TILT SYSTEM.
680 vehicles affected
Manufacturer: FREIGHTLINER CORP.
Consequence: CAB MAY DROP TO ITS LOWERED POSITION.
Remedy: REPLACE THE 1 1/2 IN. DIAMETER TILT CYLINDERS ON ALL 104 IN. CABS WITH 2 IN. DIAMETER CYLINDERS.
SEAT BELT MOUNTING BRACKET STRENGTH MAY BE BELOW REQUIREMENT OF FMVSS 209 AND COULD CRACK.
71 vehicles affected
Manufacturer: FREIGHTLINER CORP.
Consequence: SEAT BELT MAY NOT PROPERLY RESTRAIN OCCUPANT; ALSO,VEHICLES DO NOT COMPLY WITH FMVSS 209.
Remedy: REPLACE 3 POINT SEAT BELT RETRACTOR MOUNTING BOLT 601-B BRACKETS.
UNDER CERTAIN CONDITIONS, AN ELECTRICAL SHORT CIRCUIT CAN DEVELOP.
3,250 vehicles affected
Manufacturer: FREIGHTLINER CORP.
Consequence: SHORT CIRCUIT COULD RESULT IN TRUCKS CATCHING FIRE.
Remedy: REPLACE EXISTING PICTURE FRAME TYPE BATTERY RETAINER WITH AN I FRAME RETAINER AND INSTALL CONVOLUTED TUBING OVER POSITIVE BATTERY CABLE.
WELDS JOINING THE AXLE SUPPORT BRACKET TO THE REAR DRIVE AXLE MAY BE DEFECTIVE DUE TO INSUFFICIENT COVERAGE AND/OR PENETRATION.
83 vehicles affected
Manufacturer: FREIGHTLINER CORP.
Consequence: WELDS COULD FAIL, RESULTING IN REAR AXLE SEPARATING FROMTHE SUSPENSION.
Remedy: REMOVE EXISTING WELDS AND REWELD BY A CERTIFIED WELDER.
CRACKS CAN DEVELOP IN THE HUB IN THE INNER WHEEL BEARING AREA. CONSEQUENCE OF DEFECT: OIL LEAKS COULD OCCUR RESULTING IN LACK OF LUBRICATION.
150 vehicles affected
Manufacturer: FREIGHTLINER CORP.
Remedy: REPLACE HUBS.
SEAT BELTS CAN LOOSEN AS THE TRUCK IS DRIVEN. CONSEQUENCE OF DEFECT: DRIVER AND PASSENGER WOULD NOT BE PROPERLY RESTRAINED IN EVENT OF A SUDDEN STOP OR CRASH.
102 vehicles affected
Manufacturer: FREIGHTLINER CORP.
Remedy: REPLACE THE NON LOCKING RETRACTOR SEAT BELTS WITH AUTOMATIC LOCKING RETRACTOR SEAT BELTS.
THE HANDHOLD MOUNTING SYSTEM, WHICH CONSISTS OF A TUBULAR HANDLE HELD IN THREE PLACES BY CAST ALUMINUM BRACKETS AND ATTACHED TO THE ENGINE EXHAUST MUFFLER HEAT SHIELD. VIBRATION FROM THIS SYSTEM CAUSES THE HANDHOLD PARTS TO WEAR. CONSEQUENCE OF DEF...
6,800 vehicles affected
Manufacturer: FREIGHTLINER CORP.
Remedy: REPLACE THE END BRACKETS WITH A MODIFIED DESIGN UTILIZING A RUBBER ISOLATER. ALSO, ADD A PLASTIC SLEEVE TO THE CENTER BRACKET FOR ISOLATION.
STEERING COLUMN MOUNTING BOLTS MAY BE ABSENT, LEAVING ONLY THE KNEE PAD TO HOLD THE STEERING WHEEL AND COLUMN IN PLACE. CONSEQUENCE OF DEFECT: UNDER CERTAIN DRIVING CONDITIONS, KNEE PAD ATTACHING BOLTS MAY NOT BE SUFFICIENT, ALLOWING THE STEERING COLUMN AND WHEEL TO COME LOOSE WHILE THE TR...
78 vehicles affected
Manufacturer: FREIGHTLINER CORP.
Remedy: INSTALL CLAMPS AND BOLTS, IF MISSING, OR CHECK EXISTING BOLTS FOR TIGHTNESS.
THE ALUMINUM WHEEL HUBS DEVELOP CRACKS NEAR THE INNER WHEEL BEARING, ALLOWING LOSS OF BEARING LUBRICANT. CONSEQUENCE OF DEFECT: THE HUB FAILURE AND/OR LOSS OF BEARING LUBRICANT RESULTING IN BEARING FREEZE UP COULD RESULT IN STEERING CONTROL PROBLEMS, WHICH MAY LEAD TO AN ACC...
478 vehicles affected
Manufacturer: FREIGHTLINER CORP.
Remedy: REPLACE THE HUBS FROM THE SUSPECT BATCH.