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NHTSA Campaign 24V588000

ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:GAS RECIRCULATION VALVE (EGR VALVE)

Issued by BMW of North America, LLC · Reported Aug 8, 2024 · 15 vehicles affected

What's wrong

BMW of North America, LLC. (BMW) is recalling certain 540d xDrive vehicles that were previously repaired under recall number 22V-614. The exhaust gas recirculation (EGR) cooler may leak internally, causing coolant to mix with diesel engine soot, which could result in smoldering particles and a melting intake manifold.

Consequence

An EGR valve with smoldering particles and a melting intake manifold increases the risk of an engine fire.

Remedy

Dealers will inspect and replace the EGR module and the intake manifold as necessary, free of charge. Owner notification letters were mailed October 7, 2024. Owners may contact BMW customer service at 1-800-525-7417.

Vehicles affected by this recall

Make Model Year Units
BMW 540D 2018 15

Source: NHTSA Campaign 24V588000 on nhtsa.gov. To check the current repair status for a specific vehicle, use our free VIN decoder.