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NHTSA Campaign 11V539000

ENGINE AND ENGINE COOLING

Issued by Toyota Motor Engineering & Manufacturing · Reported Nov 9, 2011 · 420,326 vehicles affected

What's wrong

TOYOTA IS RECALLING CERTAIN MODEL YEAR 2004 AVALON VEHICLES; 2004 AND 2005 CAMRY, CAMRY SOLARA, HIGHLANDER, AND SIENNA VEHICLES, 2006 HIGHLANDER HYBRID; 2004 AND 2005 LEXUS ES330 AND RX330; AND 2006 LEXUS RX400H VEHICLES MANUFACTURED FROM JUNE 1, 2004 THROUGH MARCH 31, 2005, EQUIPPED WITH THE 1MZ-FE OR 3MZ-FE ENGINE. THE AMOUNT OF ADHESIVE AGENT APPLIED BETWEEN THE OUTER RING AND THE TORSIONAL RUBBER DAMPER (INNER RING) IN THE CRANKSHAFT PULLEY MAY BE INADEQUATE. IF THE ADHESIVE IS INSUFFICIENT, THERE IS A POSSIBILITY THAT THE OUTER RING MAY BECOME MISALIGNED AND IT MAY NOT PROPERLY ROTATE WITH THE INNER RING, CAUSING NOISE AND/OR ILLUMINATION OF THE BATTERY DISCHARGE INDICATOR LIGHT.

Consequence

IN SOME CASES, THE BELT FOR THE POWER STEERING PUMP MAY BECOME DETACHED FROM THE PULLEY WHICH COULD RESULT IN A LOSS OF POWER STEERING AND A SUDDEN INCREASE IN STEERING EFFORT, INCREASING THE RISK OF A CRASH.

Remedy

TOYOTA WILL NOTIFY OWNERS, AND DEALERS WILL CHECK THE CRANKSHAFT PULLEY TO IDENTIFY WHETHER IT WAS PRODUCED BY THE U.S. SUPPLIER. IF SO, THE DEALER WILL REPLACE THE PULLEY WITH A NEW ONE AT NO CHARGE. THE SAFETY RECALL IS EXPECTED TO BEGIN DURING EARLY JANUARY 2012. OWNERS MAY CONTACT TOYOTA AT 1-800-331-4331.

Vehicles affected by this recall

Make Model Year Units
LEXUS ES330 2004 420,326
LEXUS ES330 2005 420,326
LEXUS RX HYBRID 2006 420,326
LEXUS RX330 2004 420,326
LEXUS RX330 2005 420,326
TOYOTA AVALON 2004 420,326
TOYOTA CAMRY 2004 420,326
TOYOTA CAMRY 2005 420,326
TOYOTA CAMRY SOLARA 2004 420,326
TOYOTA CAMRY SOLARA 2005 420,326
TOYOTA HIGHLANDER 2004 420,326
TOYOTA HIGHLANDER 2005 420,326
TOYOTA HIGHLANDER HYBRID 2006 420,326
TOYOTA SIENNA 2004 420,326
TOYOTA SIENNA 2005 420,326

Source: NHTSA Campaign 11V539000 on nhtsa.gov. To check the current repair status for a specific vehicle, use our free VIN decoder.