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NHTSA Campaign 06V136000

ELECTRICAL SYSTEM:WIRING:FUSES AND CIRCUIT BREAKERS

Issued by FREIGHTLINER LLC · Reported Apr 25, 2006 · 11,666 vehicles affected

What's wrong

CERTAIN MY 2004 THROUGH 2006 THOMAS BUILT HDX, EF, AND FS-65 SCHOOL BUSES MANUFACTURED BETWEEN OCTOBER 4, 2004, AND FEBRUARY 14, 2006. THE BODY POWER DISTRIBUTION MODULE (PDM) WAS MANUFACTURED WITH COPPER CIRCUITS THAT ARE TOO THIN FOR THE ELECTRICAL LOADS ENCOUNTERED, POSSIBLY CAUSING THE BOARD TO OVERHEAT.

Consequence

IF THE PDM OVERHEATS IT MAY GENERATE SMOKE AND COULD RESULT IN A FIRE.

Remedy

THOMAS BUILT WILL NOTIFY OWNERS AND WILL REPLACE THE PDM'S THIN COPPER CIRCUITS WITH THICKER COPPER CIRCUITS. THE RECALL BEGAN ON JUNE 30, 2006. OWNERS MAY CONTACT THOMAS BUILT AT 1-877-660-4938.

Vehicles affected by this recall

Make Model Year Units
THOMAS BUILT BUSES EF 2004 11,666
THOMAS BUILT BUSES EF 2005 11,666
THOMAS BUILT BUSES EF 2006 11,666
THOMAS BUILT BUSES FS-65 2004 11,666
THOMAS BUILT BUSES FS-65 2005 11,666
THOMAS BUILT BUSES FS-65 2006 11,666
THOMAS BUILT BUSES HDX 2004 11,666
THOMAS BUILT BUSES HDX 2005 11,666
THOMAS BUILT BUSES HDX 2006 11,666

Source: NHTSA Campaign 06V136000 on nhtsa.gov. To check the current repair status for a specific vehicle, use our free VIN decoder.