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NHTSA Campaign 05V566000

ELECTRICAL SYSTEM:IGNITION:SWITCH

Issued by AMERICAN SUZUKI MOTOR CORP. · Reported Dec 21, 2005 · 23,839 vehicles affected

What's wrong

ON CERTAIN MOTORCYCLES, THE IGNITION SWITCH WIRING HARNESS MAY HAVE BEEN IMPROPERLY ROUTED AT THE TIME OF PRODUCTION. IF THE WIRING HARNESS IS NOT ROUTED PROPERLY, IT CAN RUB AGAINST THE CLUTCH CABLE/THROTTLE CABLE.

Consequence

CONTINUED RUBBING MAY EVENTUALLY LEAD TO A SHORT CIRCUIT WHICH MAY CAUSE THE ENGINE TO STALL OR THE LIGHTS TO GO OUT. THIS WILL INCREASE THE CHANCE OF A CRASH RESULTING IN SERIOUS INJURY OR DEATH.

Remedy

DEALERS WILL RE-ROUTE THE IGNITION SWITCH WIRING HARNESS AND REPLACE THE LOCK SET INCLUDING THE IGNITION SWITCH ALONG WITH THE CLUTCH CABLE/THROTTLE CABLE FREE OF CHARGE. THE RECALL BEGAN ON JANUARY 6, 2006. OWNERS MAY CONTACT SUZUKI AT 714-572-1490.

Vehicles affected by this recall

Make Model Year Units
SUZUKI VL800 2005 23,839
SUZUKI VL800 2006 23,839
SUZUKI VZ800 2005 23,839
SUZUKI VZ800 2006 23,839

Source: NHTSA Campaign 05V566000 on nhtsa.gov. To check the current repair status for a specific vehicle, use our free VIN decoder.