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NHTSA Campaign 05V372000

ELECTRICAL SYSTEM:IGNITION:SWITCH

Issued by AMERICAN SUZUKI MOTOR CORP. · Reported Aug 29, 2005 · 5,869 vehicles affected

What's wrong

ON CERTAIN SCOOTERS, IF THE IGNITION SWITCH IS NOT FULLY TURNED FROM THE 'OFF' TO THE 'ON' POSITION, THERE MAY BE UNSTABLE CONTACT BETWEEN THE IGNITION SWITCH CONTACTS. THIS CAN CAUSE ARCING IN THE IGNITION SWITCH.

Consequence

HEAT FROM THE ARCING CAN MELT THE INTERNAL SWITCH BASE PLATE. IF THE SCOOTER IS RIDDEN IN THIS CONDITION, THE IGNITION SWITCH MAY FAIL. IF THIS HAPPENS, THE ENGINE WILL STALL, THE LIGHTS WILL GO OUT, AND THE OPERATOR MAY BE UNABLE TO RESTART THE SCOOTER. THIS COULD RESULT IN A CRASH.

Remedy

DEALERS WILL REPLACE THE IGNITION SWITCH TERMINAL CASE ASSEMBLY FREE OF CHARGE. THE RECALL BEGAN ON SEPTEMBER 7, 2005. OWNERS MAY CONTACT SUZUKI AT 1-800-255-2550.

Vehicles affected by this recall

Make Model Year Units
SUZUKI AN400 2004 5,869
SUZUKI AN400 BURGMAN 2003 5,869
SUZUKI AN650 BURGMAN 2003 5,869
SUZUKI AN650 BURGMAN 2004 5,869

Source: NHTSA Campaign 05V372000 on nhtsa.gov. To check the current repair status for a specific vehicle, use our free VIN decoder.