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NHTSA Campaign 04V068000

FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY:FILLER PIPE AND CAP

Issued by PORSCHE CARS NORTH AMERICA, INC. · Reported Feb 18, 2004 · 35 vehicles affected

What's wrong

ON CERTAIN SPORT UTILITY VEHICLES, IF THE GROUND CONNECTION BETWEEN THE SPIRAL RING OF THE TANK FILLER NECK AND THE CONNECTING PIPE TO THE FUEL TANK IS INADEQUATE, THE FLOW OF FUEL DURING REFUELING CAN CREATE AN ELECTROSTATIC CHARGE, WHICH COULD DISCHARGE AND SPARK. THIS SPARK COULD IGNITE FUEL VAPORS IN THE AREA OUTSIDE THE TANK FILLER NECK THAT COULD LEAD TO A MUFFLED DETONATION.

Consequence

DUE TO SUCH A STARTLING EVENT, THE INDIVIDUAL REFUELING THE VEHICLE COULD REMOVE THE FUEL NOZZLE AT PRECISELY THE MOMENT OF THE DETONATION WITHOUT FIRST STOPPING THE FUELING PROCESS. IN SUCH A CIRCUMSTANCE, FUEL ESCAPING OUTSIDE OF THE FUEL TANK MAY IGNITE, RESULTING IN A FIRE.

Remedy

DEALERS WILL INSPECT THE GROUND CONNECTION AND, IF NECESSARY, CORRECTED. OWNER NOTIFICATION BEGAN ON MARCH 29, 2004. OWNERS SHOULD CONTACT PORSCHE AT 1-800-545-8039.

Vehicles affected by this recall

Make Model Year Units
PORSCHE CAYENNE S 2003 35
PORSCHE CAYENNE TURBO 2003 35

Source: NHTSA Campaign 04V068000 on nhtsa.gov. To check the current repair status for a specific vehicle, use our free VIN decoder.