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NHTSA Campaign 00V174000

EXTERIOR LIGHTING:HEADLIGHTS:SWITCH

Issued by FREIGHTLINER LLC · Reported Jun 30, 2000 · 803 vehicles affected

What's wrong

CERTAIN SCHOOL BUSES WITH WELDON TECHNOLOGIES' 5050-1400 SURFACE MOUNT MARKER LIGHTS HAVE AN OPTION TO REPLACE EACH OF THE TWELVE CLEARANCE/MARKER/IDENTIFICATION LIGHTS WITH FOUR-CANDLEPOWER LIGHTS, TWICE THE CANDLEPOWER NORMALLY USED. THE HIGHER CURRENT DEMAND CREATED BY THESE LIGHTS CAN CAUSE EXCESSIVE HEAT THROUGH THE HEADLIGHT SWITCH CONNECTION IF A RELAY IS NOT INSTALLED BETWEEN THE COMBINATION TAIL/MARKER LIGHT CIRCUIT AND THE HEADLIGHT SWITCH.

Consequence

THIS CAN RESULT IN DEFORMATION OF THE PLASTIC CONNECTORS THAT CONNECT THE HEADLIGHT SWITCH TO ITS WIRING HARNESS.

Remedy

DEALERS WILL INSTALL A RELAY TO REDUCE THE CURRENT DRAW THROUGH THE HEADLIGHT SWITCH. OWNER NOTIFICATION BEGAN SEPTEMBER 8, 2000. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT THOMAS BUILT AT 1-336-881-7219.

Vehicles affected by this recall

Make Model Year Units
THOMAS ER TRANSIT 1994 803
THOMAS ER TRANSIT 1995 803
THOMAS ER TRANSIT 1996 803
THOMAS ER TRANSIT 1997 803
THOMAS ER TRANSIT 1998 803
THOMAS ER TRANSIT 1999 803
THOMAS ER TRANSIT 2000 803
THOMAS MVP 1994 803
THOMAS MVP 1995 803
THOMAS MVP 1996 803
THOMAS MVP 1997 803
THOMAS MVP 1998 803
THOMAS MVP 1999 803
THOMAS MVP 2000 803

Source: NHTSA Campaign 00V174000 on nhtsa.gov. To check the current repair status for a specific vehicle, use our free VIN decoder.