"FLINT HILLS RESOURCES, LC"

hazardous_liquid Incident — — February 27, 2025

Incident Information

Incident DateFebruary 27, 2025
Operator"FLINT HILLS RESOURCES, LC"
CommodityHVL OR OTHER FLAMMABLE OR TOXIC FLUID WHICH IS A GAS AT AMBI
Pipeline Typehazardous_liquid

Location

State
Coordinates44.73350, -93.03460

Cause

CauseMATERIAL FAILURE OF PIPE OR WELD
SubcauseORIGINAL MANUFACTURING-RELATED (NOT GIRTH WELD OR OTHER WELDS FORMED IN THE FIELD)

Casualties

Fatalities0
Injuries0

Costs

Property Damage$564,000
Emergency Response$33,000
Other Costs$0

Location Map

Incident Narrative

"11/21/2025 UPDATES- PART C: QUESTION 6, PART D: QUESTION 8, PART E: QUESTIONS 9 & 10, PART G: G5 & PART H. UPDATED NARRATIVE: A RESTART PLAN WAS DEVELOPED BY FLINT HILLS RESOURCES AND APPROVED BY PHMSA PRIOR TO RECOMMISSIONING THE 6-INCH PROPANE PIPELINE. THIS RESTART PLAN INVOLVED BOTH AN OPERATIONS EXECUTION PLAN AND INTEGRITY MANAGEMENT PLAN. FLINT HILLS RESOURCES ENGAGED A THIRD-PARTY TO CONDUCT AN IMMEDIATE CAUSE INVESTIGATION. THE ANALYSIS INDICATED THE FAILED ANOMALY WAS ASSOCIATED WITH A CRACK AT THE EDGE OF MID-WALL LAMINATION PARALLEL TO THE PIPE WALL THAT ULTIMATELY FAILED BY FATIGUE. ____________________________________________________________________________ ON MARCH 19, 2025, LOCAL RESPONDERS WERE DISPATCHED TO A LOCATION ON NORTH HIGHWAY 52 IN ROSEMOUNT, MN FOLLOWING A PUBLIC REPORT OF A BRUSH FIRE. UPON ARRIVAL, RESPONDERS DID NOT FIND A BRUSH FIRE BUT IDENTIFIED A VAPOR CLOUD. NOTICING A PIPELINE MARKER, RESPONDERS SUSPECTED A RELEASE FROM FHR'S PIPELINE. AT APPROXIMATELY 15:11 A CALL WAS MADE TO FHR, INFORMING THEM OF THE VAPOR CLOUD SIGHTING ALONG NORTH HIGHWAY 52. RESPONDERS SUBSEQUENTLY INITIATED A SHUTDOWN OF HIGHWAY 52. FHR PERSONNEL NOTIFIED FHR'S PIPELINE CONTROL CENTER (PCC) AND DISPATCHED TO THE SITE, ARRIVING AT 15:20. THEY CONFIRMED A RELEASE FROM THE 6-INCH PROPANE PIPELINE. AN INTERNAL INCIDENT MANAGEMENT TEAM WAS ACTIVATED UPON CONFIRMATION. A SCHEDULED SHUTDOWN HAD BEEN INITIATED AT 15:05, PRIOR TO THE VAPOR CLOUD REPORT. AFTER THE REPORT, FHR ISOLATED THE GATE 11 PUMP STATION AT APPROXIMATELY 15:20, AND PRODUCT WAS BLED INTO JUNCTION CITY UNTIL THE DELIVERY VALVE WAS CLOSED AT 16:51. AFTER CLOSING THE DELIVERY VALVE AT JUNCTION CITY, FIELD PERSONNEL MANUALLY CLOSED THE DOWNSTREAM VALVE AT MP15. HIGHWAY 52 REOPENED AT 23:22 0N MARCH 19, 2025. TWO HOMES NEAR THE RELEASE LOCATION WERE EVACUATED ON MARCH 19, 2025. AIR MONITORING WAS CONDUCTED BY THE FIRE DEPARTMENT, AND THE HOMES WERE CLEARED FOR RE-ENTRY THE MORNING OF THURSDAY, MARCH 20, 2025. THERE WERE APPROXIMATELY 561 BARRELS OF PRODUCT RELEASED FROM FHR'S 6-INCH PROPANE PIPELINE. THE RELEASE ESTIMATE IS BASED ON A CALCULATED IMBALANCE IN THE LEAK DETECTION MODEL, DETERMINED TO HAVE BEGUN ON FEBRUARY 27, 2025. THE 6-INCH PROPANE PIPELINE REMAINS SHUT DOWN. FHR WILL DEVELOP A RESTART PLAN THAT WILL BE REVIEWED AND APPROVED BY THE PIPELINE AND HAZARDOUS MATERIALS SAFETY ADMINISTRATION (PHMSA ) PRIOR TO RECOMMISSIONING THE 6-INCH PROPANE PIPELINE. A THIRD PARTY IS CONDUCTING METALLURGICAL EVALUATION ON THE FAILURE AND THE IMMEDIATE CAUSE IS UNDER INVESTIGATION."

About This Pipeline Incident

Pipeline incident data is reported to the Pipeline and Hazardous Materials Safety Administration (PHMSA). All significant incidents involving fatalities, injuries, or property damage over $50,000 must be reported.

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