TRANSCONTINENTAL GAS PIPE LINE COMPANY

gas_transmission Incident —

Incident Information

Report Date
OperatorTRANSCONTINENTAL GAS PIPE LINE COMPANY
Commodity—
Pipeline Typegas_transmission

Location

State
Coordinates41.26013, -77.22886

Cause

CauseEQUIPMENT FAILURE
Subcause—

Casualties

Fatalities0
Injuries0

Costs

Property Damage
Lost Commodity
Public/Private Damage
Emergency Response
Environmental Remediation
Other Costs

Location Map

Incident Narrative

ON 4/16/2024, OPERATIONS WERE PERFORMING VALVE MAINTENANCE ON PL-115 GATE VALVE (WKM VALVE WITH AN EIM ACTUATOR). DURING THE CLOSE ACTUATION, THE VALVE FAILED TO STOP CLOSING WHEN COMMANDED AND RESULTED IN THE ACTUATOR BEING PUSH OFF THE STEM AND INTO THE GROUND. THE END OF STROKE/LIMIT VALVE FAILED TO ISOLATE POWER GAS AFTER CLOSE, RESULTING IN ADDITIONAL TORQUE ENERGY BEING APPLIED TO THE GEARS HOUSING. ALL THAT ENERGY RESULTED IN THE FAILURE OF THE CAST IRON WELDS BETWEEN THE ACTUATOR AND YOKE/STEM HOUSING. WITH THE GEAR HOUSING OFF THE SHAFT, THE GATE VALVE COULD NOT REMAIN CLOSED AND PIPELINE PRESSURE SLAMMED IT OPEN AGAINST THE BONNET. AS A RESULT OF THE ACTUATOR FAILURE, A STAINLESS POWER GAS LINE BROKE OFF AND VENTED. THE EIM ACTUATOR CONTROLS WERE TESTED ON A BENCH WITH PRESSURIZED AIR AND DISCOVERED TO SUCCESSFULLY ACHIEVE THE OPEN LIMIT BUT NOT THE CLOSE LIMIT. THE CAUSE FOR THIS WAS THE CLOSE LIMIT VALVE WAS INSTALLED BACKWARDS, WHICH RESULTED IN THE POPPET BEING UNABLE TO ENGAGE WITH THE CAM AND FAILURE TO ISOLATE POWER GAS TO THE MOTOR ONCE THE VALVE WAS CLOSED.

About This Pipeline Incident

Pipeline incident data is reported to the Pipeline and Hazardous Materials Safety Administration (PHMSA). All significant incidents involving fatalities, injuries, or property damage over $50,000 must be reported.

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