1991 VOLVO 940

2 recalls, 11 complaints - 13 TSBs

91V075000 May 6, 1991
SEAT BELTS:FRONT:ANCHORAGE
Defect Description
SAFETY BELTS ARE DESIGNED TO BE ROUTED UNDER A DIAGONAL CROSS BRACE DURING FASTENING. THE INSTRUCTIONAL LABELS FOR THE BELT ROUTING ARE INADEQUATE, AND CAN RESULT IN INADVERTENT RELEASE OF THE BELT BUCKLE.
Consequence
CONSEQUENCE OF DEFECT: SAFETY BELT MISUSE COULD CAUSE THE SEAT OCCUPANT TO FACE GREATER RISK OF INJURY IN A SUDDEN STOP OR VEHICLE ACCIDENT IF AN INADVERTENT RELEASE OF THE SAFETY BELT OCCURRED.
Remedy
INSTALL LABELS TO INSTRUCT THE USER IN PROPER SAFETY BELT ROUTING; ALSO REPLACE SAFETY BELT BUCKLES.
485 vehicles affected
Manufacturer: VOLVO CARS OF NA, INC.
91V010000 Jan 8, 1991
FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP
Defect Description
IF CONDITIONS OF HIGH AMBIENT TEMPERATURE, OVERFILLING OF THE FUEL TANK, AND INSUFFICIENT TORQUE ON THE SENDING UNIT LOCK RING EXIST SIMULTANEOUSLY, FUEL SEEPAGE MAY OCCUR FROM THE TOP OF THE TANK.
Consequence
FUEL SEEPAGE COULD RESULT IN FIRE IN THE PRESENCE OF ANIGNITION SOURCE.
Remedy
RETORQUE SENDING UNIT LOCK RING; REPLACE LOCK RING GASKET IF FUEL SEEPAGE IS DETECTED. NOTE: THE ONLY 940 MODEL SUBJECT TO THIS RECALL IS THE 940SE.
19,286 vehicles affected
Manufacturer: VOLVO OF AMERICA CORP.

Complaint Statistics

11 total complaints 1 crashes 3 fires 1 injuries

Top Reported Components

ComponentComplaints
SEATS:FRONT ASSEMBLY:SEAT HEATER/COOLER2
FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP2
STRUCTURE:BODY:HATCHBACK/LIFTGATE:SUPPORT DEVICE/STRUT1
SEATS:FRONT ASSEMBLY:POWER ADJUST1
AIR BAGS:FRONTAL1
AIR BAGS:FRONTAL:SENSOR/CONTROL MODULE1
ELECTRICAL SYSTEM:WIRING1
AIR BAGS1
VEHICLE SPEED CONTROL:CRUISE CONTROL1
FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP Nov 16, 2005
Incident date: Nov 8, 2005
DT: THE CONTACT STATES THERE IS NHTSA RECALL 91V010000 CONCERNING THE FUEL SYSTEM GASOLINE DELIVERY: FUEL PUMP. THIS VEHICLE IS EXPERIENCING THE SAME PROBLEMS AS INDICATED IN THE RECALL, BUT IS NOT INCLUDED IN THE RECALL DUE TO THE VIN. NO REPAIRS HAVE BEEN MADE AT THIS TIME. *AK
VEHICLE SPEED CONTROL:CRUISE CONTROL May 2, 2002
WHILE DRIVING AND SLOWING DOWN, SUDDENLY THE IDLE SPEED DROP SO LOW WHERE IT WILL CHOKE UP. DEALER CONTACTED.*JB
FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP Jan 24, 2002
Incident date: Jan 1, 2002
CONSUMER CONTACTED DEALER FOR RECALL 91V010000, BUT WAS UNABLE TO HAVE VEHICLE REPAIRED BECAUSE THIS VEHICLE WAS NOT INCLUDED IN RECALL DUE TO VIN. VEHICLE WAS EXPERIENCING THE SAME PROBLEMAS MENTIONED IN RECALL. PLEASE PROVIDE FURTHER DETAILS.*AK
AIR BAGS May 30, 2001
Incident date: Apr 6, 2001
ACCORDING TO THE MANUFACTURER, THE AIRBAG SENSOR ON THIS VEHICLE CAN FAIL FOR NO APPARENT REASON, THEREBY DISABLING THE AIRBAG. IN OTHER WORDS, THE AIRBAG ON THIS VEHICLE IS NOT A RELIABLE SAFETY DEVICE. *AK
ELECTRICAL SYSTEM:WIRING Sep 21, 1999
CONSUMER IS UNABLE TO RECEIVE RECALL REPAIR (97V-166) DUE TO SCHEDULING PROBLEMS AND INABILITY TO GET VEHICLE TO DEALERSHIP. MJS
AIR BAGS:FRONTAL:SENSOR/CONTROL MODULE Mar 19, 1998
Incident date: Mar 12, 1998
CONSUMER WAS DRIVING WHEN SHE NOTICED THAT THE AIR BAG SENSOR (SRS LIGHT) WAS ILLUMINATED. CONSUMER TOOK VEHICLE IN TO DEALERSHIP AND WAS TOLD THAT THE SENSORS WERE GONE. TO REPLACE THE PART IT WOULD COST APPROXIMATELY $1,100 PLUS $200 TO INSTALL. *AK
SEATS:FRONT ASSEMBLY:SEAT HEATER/COOLER Sep 23, 1996
Incident date: Jan 5, 1996
DRIVERS SEAT WARMING ELEMENT SHORTED, CAUSING FIRE.
Fire
AIR BAGS:FRONTAL Jul 15, 1996
Incident date: Jul 5, 1996
AIR BAG DID NOT DEPLOY IN THE ACCIDENT. *AK CONSUMER WAS INJURED IN ACCIDENT. *SLC
Crash 1 injured
SEATS:FRONT ASSEMBLY:POWER ADJUST May 9, 1996
Incident date: Nov 18, 1995
ELECTRICAL BOX IN SEAT SHORTED, CAUSING FIRE. *DSH
Fire
STRUCTURE:BODY:HATCHBACK/LIFTGATE:SUPPORT DEVICE/STRUT Apr 25, 1996
Incident date: Jan 1, 1996
HATCHBACK CLOSES WITHOUT WARNING, DUE TO WORN OUT HYDRAULIC CYLINDERS. *DSH
SEATS:FRONT ASSEMBLY:SEAT HEATER/COOLER Apr 17, 1996
Incident date: Feb 6, 1996
SEAT HEATER ELEMENT CAUGHT FIRE. *SD
Fire

Technical Service Bulletins, 1991 VOLVO 940

13 manufacturer communications from 10 unique bulletins. TSBs describe known problems and recommended fixes from the manufacturer.

Most Affected Components

ComponentBulletins
350000 EQUIPMENT4
072100 FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP1
220000 SEATS1
116200 ELECTRICAL SYSTEM:IGNITION:MODULE1
150000 SEAT BELTS1
356000 EQUIPMENT ADAPTIVE/MOBILITY1
355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL1
200000 WHEELS1
356EN01 Feb 9, 2022
350000 EQUIPMENT
VIDA QR Scanner Mobile App
Service Manager Feb 3, 2022
110000 ELECTRICAL SYSTEM
Shipping and Handling of Volvo Lithium-ion 48V Mild Hybrid Battery to Global Battery Solutions (GBS)
Service Manager Feb 3, 2022
350000 EQUIPMENT
Shipping and Handling of Volvo Lithium-ion 48V Mild Hybrid Battery to Global Battery Solutions (GBS)
SPJ3176020 Jul 15, 2016
350000 EQUIPMENT
This document is a Service Product Journal: Memory used for VIDA is not fully optimized and below examples of symptoms might therefore occur. VIDA will run slow after some time. VIDA might freeze. Certain operations might stop working. In
SMB00-325 Jun 21, 2016
350000 EQUIPMENT
*No Description
SMB-00-353 Jun 17, 2016
355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL
The Volvo Technical Helpdesk (THD) is a central contact point available to authorized Volvo dealer technicians to assist with difficult to repair situations. If for some reason our technical experts cannot solve an issue directly, it will b
SMB88-001A Jun 3, 2016
150000 SEAT BELTS
Seat Belt Extender
SMB88-001A Jun 3, 2016
356000 EQUIPMENT ADAPTIVE/MOBILITY
Seat Belt Extender
PB77-006 May 23, 2016
200000 WHEELS
Winter Wheel Applications including rim sizes, steel wheel parts numbers and wheel cover part numbers
PB77-006 May 23, 2016
201000 WHEELS:RIM
Winter Wheel Applications including rim sizes, steel wheel parts numbers and wheel cover part numbers
2/28/922X Feb 1, 1997
116200 ELECTRICAL SYSTEM:IGNITION:MODULE
DIAGNOSTIC TROUBLE CODE (DTC) 1-4-4 IN IGNITION CONTROL MODULE (ICM), REX-I. *TW
DCS 2303 Oct 1, 1995
072100 FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP
TECH DCS GRAM SUPERSEDES PREVIOUS ISSUE DATED 3/20/95. HALIFAX BUILT 940S (PLANT CODE 3), DID NOT HAVE THE NOISE/VIBRATION DAMPER INTRODUCED INTO PRODUCTION CAUSING FUEL SYSTEM NOISE/VIBRATION.
921 Oct 1, 1995
220000 SEATS
NOISE CAN BE CAUSED BY THE LEGROOM ADJUSTMENT LATCH (TRIGGER ARM) PRESSING AGAINST METAL. NOISE CAN ALSO BE CAUSED BY RUDDING BETWEEN PLASTIC PROTECTORS AND THE HEIGHT ADJUSTMENT SPACER SCREW.

NHTSA Safety Investigations, VOLVO 940

Investigations opened by NHTSA into potential safety defects. These are separate from recalls and may or may not result in a recall.

PE97047 Opened: Oct 29, 1997 , Closed: Apr 21, 1998
PE, Closed , Model Year: 1994
INADVERTENT AIR BAG DEPLOYMENT
There is no summary currently available

VOLVO 940 - All Years Overview

Complete safety history for the VOLVO 940 across all model years (1991, 1993).

3 Total Recalls
138 Total Complaints
1 Investigations
42 Reported Crashes
5 Reported Fires
0 Reported Deaths

VOLVO 940 - Year by Year

Compare recalls and complaints across model years. Click any year to see full details.

Year Recalls Complaints
1998 0 2 View
1997 0 1 View
1995 0 30 View
1994 0 50 View
1993 1 26 View
1992 0 17 View
1991 (current) 2 11
1990 0 1 View

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Model Recalls Complaints
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XC60 121 864 View
XC90 113 2,165 View
V70 92 1,181 View