1993 THOMAS SAF-T-LINER

10 recalls — 0 complaints

97V133000 Aug 22, 1997
ELECTRICAL SYSTEM:12V/24V/48V BATTERY:CABLES
Defect Description
VEHICLE DESCRIPTION: SCHOOL AND TRANSIT BUSES EQUIPPED WITH IN-LINE SIX ENGINE,"S" TYPE FRAME RAILS AND SIDE MOUNTED BATTERY BOX. THE BATTERY CABLE ROUTING ALLOWS THE POSITIVE CABLE TO CHAFE RESULTING IN A POSSIBLE SHORT CIRCUIT OF THE CABLE.
Consequence
IF AN ELECTRICAL SHORT OCCURS, IT CAN CAUSE LOSS OF POWER TO THE VEHICLE AND A POSSIBLE VEHICLE FIRE.
Remedy
THOMAS BUILT WILL PROVIDE OWNERS WITH REPAIR PARTS AND DETAILED REPAIR PROCEDURES TO SECURE THE CABLE TO PREVENT FURTHER DAMAGE. IF THE OWNER SO DESIRES, THOMAS BUILT WILL PERFORM THE REPAIR FOR THEM.
8,107 vehicles affected
Manufacturer: THOMAS BUILT BUSES, INC.
97V030000 Mar 3, 1997
SERVICE BRAKES, AIR:DRUM:CHAMBER
Defect Description
CONTACT BETWEEN THE BRAKE CHAMBER AND THE SUSPENSION BEAM CAN RESULT IN DAMAGE TO THE BRAKE CHAMBER CLAMP BAND.
Consequence
IF THE DAMAGE TO THE CLAMP BAND RESULTED IN BAND BREAKAGE, THE CHAMBER COULD COME APART RESULTING IN LOSS OF THE SERVICE BRAKES. THE EMERGENCY BRAKES WOULD AUTOMATICALLY APPLY.
Remedy
DEALERS WILL INSPECT THE BRAKE CHAMBER FOR SIGNS OF CONTACT. IF CONTACT IS INDICATED, THE BRAKE CAM SHAFT AND CHAMBER SUPPORT BRACKET WILL BE REPLACED, ELIMINATING THE POSSIBILITY OF CONTACT BETWEEN THE BRAKE CHAMBER AND THE SUSPENSION BEAM.
695 vehicles affected
Manufacturer: THOMAS BUILT BUSES, INC.
96V164000 Sep 5, 1996
STRUCTURE:BODY
Defect Description
AN ITEM WORN BY A CHILD, SUCH AS A LONG DRAWSTRING, SASH, OR BACKPACK/BOOKBAG ACCESSORY, CAN BECOME CAUGHT ON THE FATENERS THAT SECURE THE HANDRAIL SUPPORT TO THE HANDRAIL.
Consequence
IF AN ITEM WORN BY A CHILD WERE TO CATCH ON THIS AREA, AND THE DRIVER WERE TO CLOSE THE DOOR AND PUT THE VEHICLE IN MOTION, THIS CAN RESULT IN SERIOUS INJURY OR DEATH.
Remedy
THE EXISTING 1" BOLTS THAT SECURE THE HANDRAIL SUPPORT WILL BE REPLACED WITH 1/2" BOLTS.
2,117 vehicles affected
Manufacturer: THOMAS BUILT BUSES, INC.
96V139000 Jul 23, 1996
STRUCTURE:BODY
Defect Description
AN ITEM WORN BY A CHILD, SUCH AS A LONG DRAWSTRING, SASH, OR BACKPACK/BOOKBAG ACCESSORY, CAN BECOME CAUGHT IN THE AREA BETWEEN THE SERVICE DOOR AND THE DOOR CONTROL ROD ATTACHING BRACKET.
Consequence
IF AN ITEM WORN BY A CHILD WERE TO CATCH ON THIS AREA, AND THE DRIVER WERE TO CLOSE THE DOOR AND PUT THE VEHICLE IN MOTION, THIS CAN RESULT IN SERIOUS INJURY OR DEATH.
Remedy
A MOLDED COVER WILL BE INSTALLED BETWEEN THE MANUALLY OPERATED OUTWARD OPENING ENTRANCE DOOR AND THE DOOR CONTROL ROD ATTACHING BRACKET WHICH WILL ELIMINATE THE OPENING THAT COULD ALLOW AN ITEM OF A CHILD'S CLOTHING TO BECOME SNAGGED.
120,371 vehicles affected
Manufacturer: THOMAS BUILT BUSES, INC.
96V021000 Jan 29, 1996
SERVICE BRAKES, AIR:DRUM:CHAMBER
Defect Description
CONTACT BETWEEN THE BRAKE CHAMBER AND THE SUSPENSION BEAM CAN RESULT IN DAMAGE TO THE BRAKE CHAMBER CLAMP BAND.
Consequence
IF THE DAMAGE TO THE CLAMP BAND RESULTED IN BAND BREAKAGE, THE CHAMBER COULD COME APART RESULTING IN LOSS OF THE SERVICE BRAKES. THE EMERGENCY BRAKES WOULD AUTOMATICALLY APPLY.
Remedy
DEALERS WILL INSPECT THE BRAKE CHAMBER FOR SIGN OF CONTACT. IF CONTACT IS INDICATED, THE BRAKE CAM SHAFT AND CHAMBER SUPPORT BRACKET WILL BE REPLACED, ELIMINATING THE POSSIBLITY OF CONTACT BETWEEN THE BRAKE CHAMBER AND THE SUSPENSION BEAM.
730 vehicles affected
Manufacturer: THOMAS BUILT BUSES, INC.
95V188002 Sep 25, 1995
FUEL SYSTEM, OTHER:STORAGE:TANK ASSEMBLY:PRESSURE RELIEF DEVICES
Defect Description
SOME TEMPERATURE SENSITIVE TRIGGERS WERE NOT X-RAYED. THESE TRIGGERS COULD CONTAIN INTERNAL VOIDS THAT WOULD MAKE THE TRIGGERS SUSCEPTIBLE TO ADVANCED CREEP CAUSING FALSE ACTIVATION AND VENTING OF THE CNG.
Consequence
VENTING OF THE CNG COULD RESULT IN A FIRE.
Remedy
THOMAS BUILT WILL REPLACE THE TYPE III PRESSURE RELIEF VALVE WITH THE NEWER DESIGN "GENERATION 2.5" PRESSURE RELIEF DEVICE.
75 vehicles affected
Manufacturer: THOMAS BUILT BUSES, INC.
95V148000 Aug 7, 1995
POWER TRAIN:AUTOMATIC TRANSMISSION:GEAR POSITION INDICATION (PRNDL)
Defect Description
THE AUTOMATIC TRANSMISSION WILL NOT SHIFT INTO LOW GEAR DUE TO A MISALIGNMENT IN THE PRNDL INDICATOR.
Consequence
PRNDL MISALIGNMENT CAN CAUSE THE DRIVER TO BE UNAWAREOF THE GEAR POSITION INCREASING THE POTENTIAL FOR A VEHICLE ACCIDENT.
Remedy
DEALERS WILL CORRECT THE MISALIGNMENT OF THE AUTOMATIC TRANSMISSION.
1,413 vehicles affected
Manufacturer: THOMAS BUILT BUSES, INC.
95V004000 Jan 11, 1995
SEAT BELTS:FRONT:RETRACTOR
Defect Description
THE METAL HOUSING OF THE SAFETY BELT RETRACTORS ON AUTOMATIC LOCKING RETRACTOR/EMERGENCY LOCKING RETRACTOR SAFETY BELTS CAN BECOME DEFORMED PREVENTING EXTENSION AND/OR RETRACTION OF THE BELT.
Consequence
PASSENGERS WOULD BE UNABLE TO EXTEND OR RETRACT THEIR SAFETY BELTS AND WOULD BE AT A RISK OF INJURY IN THE EVENT OF AN ACCIDENT.
Remedy
DEALERS WILL INSTALL A HARDENED WASHER WHICH WILL DECREASE THE POSSIBILITY OF DEFORMATION OF THE SAFETY BELT RETRACTOR. DAMAGED RETRACTORS WILL BE REPLACED.
3,076 vehicles affected
Manufacturer: THOMAS BUILT BUSES, INC.
94V143000 Aug 1, 1994
STEERING:HYDRAULIC POWER ASSIST SYSTEM
Defect Description
A SUDDEN HYDRAULIC PRESSURE LOSS DURING HARD TURNS RESULTS IN A MOMENTARY LOSS OF POWER STEERING ASSIST. THE PRESSURE LOSS OCCURS WHEN THE HYDRAULICALLY DRIVEN ENGINE COOLING FAN TURNS OFF IN THE TURN.
Consequence
THE DRIVER REACTS TO THE LOSS OF POWER STEERING ASSIST BY OVERSTEERING, WHICH COULD RESULT IN A VEHICLE ACCIDENT.
Remedy
THE HYDRAULIC CONTROL VALVES WILL BE REPLACED WITH VALVES OF A NEW DESIGN. UNTIL SUCH TIME AS PARTS ARE AVAILABLE, OWNERS WILL BE INSTRUCTED TO DISCONNECT THE FAN CUTOFF SWITCH SO THAT HYDRAULICALLY DRIVEN FANS WILL RUN FULL TIME, ELIMINATING THE PRESSURE SPIKE.
1,150 vehicles affected
Manufacturer: THOMAS BUILT BUSES, INC.
93V013000 Jan 1, 1993
VISIBILITY:GLASS, SIDE/REAR
Defect Description
THE CURRENT PRODUCTION STATIONARY WINDOW ASSEMBLIES ALLOW THE GLASS TO DISENGAGE FROM THE RUBBER AND/OR FRAME.
Consequence
THE WINDOWS DO NOT COMPLY WITH FMVSS 217, "BUS WINDOWRETENTION AND RELEASE."
Remedy
INSTALL TWO RETAINING CLIPS AT EACH NON-COMPLYING WINDOW.
24,570 vehicles affected
Manufacturer: THOMAS BUILT BUSES, INC.

No complaints found for this vehicle.

NHTSA Safety Investigations — THOMAS SAF-T-LINER

Investigations opened by NHTSA into potential safety defects. These are separate from recalls and may or may not result in a recall.

PE00008 Opened: Feb 10, 2000 — Closed: Jun 29, 2000
PE — Closed — Model Year: 1998
HEADLIGHT ELECTRICAL CIRCUIT
ALLEGE THAT THE HEADLIGHT SWITCH FAILURE RESULTED IN THE LOSS OF LIGHTING
PE95029 Opened: May 5, 1995 — Closed: Sep 19, 1995
PE — Closed — Model Year: 1994
PRNDL MISALIGNMENT
There is no summary currently available
PE93002 Opened: Feb 4, 1993 — Closed: Mar 31, 1993
PE — Closed
HANDRAIL SNAGS
There is no summary currently available

THOMAS SAF-T-LINER — All Years Overview

Complete safety history for the THOMAS SAF-T-LINER across all model years (1977–2001).

101 Total Recalls
7 Total Complaints
3 Investigations
1 Reported Crashes
0 Reported Fires
0 Reported Deaths

THOMAS SAF-T-LINER — Year by Year

Compare recalls and complaints across model years. Click any year to see full details.

Year Recalls Complaints
2002 0 3 View
2001 2 1 View
2000 1 0 View
1998 0 2 View
1997 3 0 View
1996 10 0 View
1995 11 1 View
1994 13 0 View
1993 (current) 10 0
1992 7 0 View
1991 5 0 View
1990 5 0 View
1989 4 0 View
1988 5 0 View
1987 3 0 View
1986 3 0 View
1985 3 0 View
1984 3 0 View
1983 3 0 View
1982 3 0 View
1981 2 0 View
1980 2 0 View
1979 1 0 View
1978 1 0 View
1977 1 0 View

Other THOMAS Models

Model Recalls Complaints
1603 0 0 View
1703 0 0 View
1803 0 0 View
1894 0 0 View
1984 0 0 View
2124 0 0 View
2234 0 0 View
2374 0 0 View