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2004 SUZUKI VL1500

1 recalls, 6 complaints - 1 TSBs

06V025000 Jan 30, 2006
FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY
Defect Description
ON CERTAIN MOTORCYCLES, STRESS AROUND THE RIGHT FRONT FUEL TANK MOUNTING POINT CAN CAUSE HAIRLINE FATIGUE CRACKS TO FORM. THIS CAN RESULT IN A FUEL LEAK.
Consequence
IN THE PRESENCE OF AN IGNITION SOURCE, A FUEL LEAK CAN RESULT IN A FIRE.
Remedy
DEALERS WILL INSPECT THE FUEL TANK AND INSTALL IMPROVED CUSHIONS THAT MOUNT AND SUPPORT THE FUEL TANK. ANY FUEL TANKS THAT ARE FOUND TO HAVE A CRACK WILL BE REPLACED. IF A TANK IS FOUND TO HAVE A CRACK AND A REPLACEMENT TANK IS NOT AVAILABLE, FUEL TANK SEALANT WILL BE APPLIED TO THE TANK AS AN INT... Read more
37,911 vehicles affected
Manufacturer: AMERICAN SUZUKI MOTOR CORP.

Complaint Statistics

6 total complaints

Top Reported Components

ComponentComplaints
STRUCTURE1
VEHICLE SPEED CONTROL:CABLES1
FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY1
FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY:MOUNTING1
FUEL SYSTEM, GASOLINE1
ENGINE1
ENGINE Aug 27, 2013
Incident date: May 1, 2013
TL* THE CONTACT OWNS A 2004 SUZUKI INTRUDER VL 1500 K4 MOTORCYCLE. THE CONTACT STATED THAT WHILE DRIVING 55-60 MPH, THE VEHICLE EXHIBITED A POPPING NOISE AS IT STALLED. THE MOTORCYCLE WAS TOWED TO THE DEALER TO HAVE A DIAGNOSTIC PERFORMED. THE MOTORCYCLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT MA... Read more
FUEL SYSTEM, GASOLINE Apr 7, 2009
Incident date: Mar 1, 2009
TL*THE CONTACT OWNS A 2004 SUZUKI VL1500 INTRUDER MOTORCYCLE. THE CONTACT RECEIVED A RECALL NOTICE REGARDING THE FUEL SYSTEM AND TOOK THE VEHICLE TO THE DEALER; HOWEVER, THEY DID NOT HAVE THE PARTS TO REPAIR THE VEHICLE. THE MANUFACTURER SENT THE CONTACT A REPLACEMENT PART THAT WAS GOOD FOR 30 DAY... Read more
FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY:MOUNTING Jun 5, 2006
Incident date: Apr 4, 2006
MY LOCAL SUZUKI DEALER HAS HAD MY BIKE FOR OVER SIXTY DAYS AND HAS NOT COMPLETED THE RECALL. MY MOTORCYCLE REQUIRED A NEW FUEL TANK THAT SUZUKI DOES NOT HAVE. SUZUKI'S RECALL NOTICE SAID TO COMPLAIN TO YOU IN THIS EVENT. *NM
FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY Apr 18, 2006
Incident date: Apr 8, 2006
SUZUKI HAS A RECALL ON THE INTRUDER 1500 GAS TANKS. THEY HAVE MY BIKE NOW BECAUSE THE TANK LEAKS. THEY WON'T GIVE IT BACK AND THERE ISN'T A TIMELINE WHEN THEY WILL HAVE REPLACEMENT TANKS. *NM
VEHICLE SPEED CONTROL:CABLES Dec 2, 2005
Incident date: Dec 1, 2004
DT: THE CONTACT STATES WHEN THE HAND ACCELERATOR WAS DISENGAGED THE HANDLE BAR MOVED FROM LEFT TO RIGHT. THE MOTORCYCLE WAS SEEN BY THE DEALER THREE TIMES. THE FRONT TIRE WERE BALANCED AGAIN, AND THE TORQUE ON THE STEERING WAS READJUSTED. HOWEVER, THE PROBLEM RECURRED, AND NO FURTHER CORRECTIONS... Read more
STRUCTURE May 18, 2005
Incident date: May 1, 2005
CONSUMER WAS RIDING ON THE BACK OF A 2004 SUZUKI INTRUDER 4500 AND HER SHOE HEEL MELTED AS A RESULT OF THE FOOT PEG BEING MOUNTED TOO CLOSE TO THE EXHAUST.*MR THIS HAPPEN WITHIN 20 MILES OF RIDING (2004 SUZUKI VL150054 STREET MOTORCYCLE). *BF *N M

Technical Service Bulletins, 2004 SUZUKI VL1500

1 manufacturer communications from 1 unique bulletins. TSBs describe known problems and recommended fixes from the manufacturer.

Most Affected Components

ComponentBulletins
071100 FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY1
TSB-40A Apr 7, 2009
071100 FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY
SUZUKI MOTORCYCLE: REPAIR INSTRUCTIONS TO BE USED IN CONJUNCTION WITH THE FUEL TANK INSPECTION AND REPLACEMENT PROCEDURES. THE DEMAND FOR CERTAIN REPLACEMENT FUEL TANKS HAS EXCEEDED OUR PRODUCTION CAPACITY. *PE

NHTSA Safety Investigations, SUZUKI VL1500

Investigations opened by NHTSA into potential safety defects. These are separate from recalls and may or may not result in a recall.

PE05031 Opened: Jun 15, 2005 , Closed: Feb 1, 2006
PE, Closed , Model Year: 1998
FUEL LEAK
ODI OPENED THIS PE AFTER RECEIVING FUEL TANK LEAK ALLEGATIONS FROM EIGHT OWNERS.SUBSEQUENTLY, WE MET WITH BOTH COMPLAINT MOTORCYCLE OWNERS AND OWNERS OF MOTORCYCLES WHICH HAD NOT LEAKED FUEL AND INSPECTED THEIR MOTORCYCLES. WE ALSO DISCUSSED THE MATTER WITH SUZUKI AUTHORIZED DEALERSHIP PERSONNEL, RE... Read more

SUZUKI VL1500 - All Years Overview

Complete safety history for the SUZUKI VL1500 across all model years (1998, 2006).

9 Total Recalls
53 Total Complaints
1 Investigations
1 Reported Crashes
2 Reported Fires
0 Reported Deaths

SUZUKI VL1500 - Year by Year

Compare recalls and complaints across model years. Click any year to see full details.

Year Recalls Complaints
2008 0 9 View
2007 0 13 View
2006 1 0 View
2005 1 16 View
2004 (current) 1 6
2003 1 1 View
2002 1 1 View
2001 1 3 View
2000 1 1 View
1999 1 1 View
1998 1 2 View

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DL1000 20 39 View
FORENZA 18 1,360 View