2006 SATURN RELAY

2 recalls — 32 complaints

09E005000 Feb 17, 2009
STEERING
Defect Description
DORMAN IS RECALLING 979 STEERING KNUCKLES, DORMAN P/NOS. 697-902 AND 697-903, SOLD UNDER DORMAN'S "OE SOLUTIONS<SUP>TM</SUP>" BRAND NAME, AND NAPA P/NOS. 7-8502 AND 7-8503 WHICH WERE SOLD FOR REPLACEMENT USE ON THE VARIOUS VEHICLES LISTED ABOVE. A POTENTIAL MATERIAL OR DESIGN DEFECT COULD RESULT IN... Read more
Consequence
A BROKEN STEERING KNUCKLE COULD RESULT IN LOSS OF STEERING CONTROL AND A POSSIBLE CRASH WITHOUT WARNING.
Remedy
DORMAN WILL NOTIFY OWNERS AND REPLACE THE DEFECTIVE STEERING KNUCKLES FREE OF CHARGE AND REIMBURSE THE REPAIR FACILITY OR OWNER FOR LABOR. THE RECALL BEGAN ON FEBRUARY 23, 2009. OWNERS MAY CONTACT DORMAN'S TOLL-FREE HOTLINE AT 1-800-523-2492 AND PRESS 5.
979 vehicles affected
Manufacturer: DORMAN PRODUCTS, INC.
05V552000 Dec 7, 2005
EQUIPMENT:OTHER:LABELS
Defect Description
CERTAIN TRUCKS AND SPORT UTILITY VEHICLES FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 110, "TIRE SELECTION AND RIMS." THESE VEHICLES WERE SHIPPED WITH TIRE AND LOADING INFORMATION LABELS LISTING AN INACCCURATE VEHICLE CAPACITY WEIGHT.
Consequence
A MISPRINTED LABEL COULD LEAD TO IMPROPER VEHICLE LOADING SPECIFICATIONS OR TIRE INFLATION WHICH COULD RESULT IN A TIRE FAILURE, INCREASING THE RISK OF A CRASH.
Remedy
OWNERS WILL BE PROVIDED WITH CORRECTED LABELS AND INSTALLATION INSTRUCTIONS. AT THE CUSTOMER'S OPTION, A DEALER CAN INSTALL THE LABEL FOR THEM. THE RECALL BEGAN ON MARCH 31, 2006. OWNERS MAY CONTACT BUICK AT 1-866-608-8080, CADILLAC AT 1-866-982-2339, CHEVROLET AT 1-800-630-2438, GMC AT 1-866-99... Read more
32,068 vehicles affected
Manufacturer: GENERAL MOTORS CORP.

Complaint Statistics

32 total complaints 2 crashes 2 injuries

Top Reported Components

ComponentComplaints
POWER TRAIN4
ELECTRICAL SYSTEM2
STEERING2
FUEL SYSTEM, GASOLINE2
ELECTRONIC STABILITY CONTROL (ESC)2
AIR BAGS2
LATCHES/LOCKS/LINKAGES2
STRUCTURE:BODY:DOOR2
SERVICE BRAKES, HYDRAULIC2
ENGINE AND ENGINE COOLING:ENGINE1
ELECTRICAL SYSTEM Oct 1, 2017
Incident date: Sep 27, 2017
SERVICE ABS AND SERVICE TRACTION CONTROL LIGHTS CAME ON AND HAVE REMAINED ON FOR SEVERAL DAYS. FURTHER MESSAGES CONTINUE FLASHING ON THE DRIVER INFORMATION CENTER. THIS HAS BEEN A RECURRING PROBLEM OVER THE PAST YEAR AFTER ABS WHEEL SENSORS AND THE ASSOCIATED WIRING WERE REPLACED. WITH THE NUMEROUS ... Read more
ELECTRONIC STABILITY CONTROL (ESC) Oct 1, 2017
Incident date: Sep 27, 2017
SERVICE ABS AND SERVICE TRACTION CONTROL LIGHTS CAME ON AND HAVE REMAINED ON FOR SEVERAL DAYS. FURTHER MESSAGES CONTINUE FLASHING ON THE DRIVER INFORMATION CENTER. THIS HAS BEEN A RECURRING PROBLEM OVER THE PAST YEAR AFTER ABS WHEEL SENSORS AND THE ASSOCIATED WIRING WERE REPLACED. WITH THE NUMEROUS ... Read more
SERVICE BRAKES Oct 1, 2017
Incident date: Sep 27, 2017
SERVICE ABS AND SERVICE TRACTION CONTROL LIGHTS CAME ON AND HAVE REMAINED ON FOR SEVERAL DAYS. FURTHER MESSAGES CONTINUE FLASHING ON THE DRIVER INFORMATION CENTER. THIS HAS BEEN A RECURRING PROBLEM OVER THE PAST YEAR AFTER ABS WHEEL SENSORS AND THE ASSOCIATED WIRING WERE REPLACED. WITH THE NUMEROUS ... Read more
EXTERIOR LIGHTING Mar 12, 2014
Incident date: Aug 23, 2013
NOTED THAT DRIVING LIGHTS FLASHED WITH WIPERS ON DELAY SETTING. AT NEXT USE, LOW OIL PRESSURE LIGHT & WARNING SOUNDED BUT LIGHTS DID NOT FLASH WITH DELAY WIPERS. TURNING OFF ENGINE AND PULLING HOOD LATCH & CLOSING HOOD ENDED LOW PRESSURE WARNING (OIL PRESSURE/ LEVEL WERE CORRECT-FALSE ALARM). 2 DAYS... Read more
POWER TRAIN Mar 12, 2014
Incident date: Aug 23, 2013
NOTED THAT DRIVING LIGHTS FLASHED WITH WIPERS ON DELAY SETTING. AT NEXT USE, LOW OIL PRESSURE LIGHT & WARNING SOUNDED BUT LIGHTS DID NOT FLASH WITH DELAY WIPERS. TURNING OFF ENGINE AND PULLING HOOD LATCH & CLOSING HOOD ENDED LOW PRESSURE WARNING (OIL PRESSURE/ LEVEL WERE CORRECT-FALSE ALARM). 2 DAYS... Read more
ELECTRICAL SYSTEM Mar 12, 2014
Incident date: Aug 23, 2013
NOTED THAT DRIVING LIGHTS FLASHED WITH WIPERS ON DELAY SETTING. AT NEXT USE, LOW OIL PRESSURE LIGHT & WARNING SOUNDED BUT LIGHTS DID NOT FLASH WITH DELAY WIPERS. TURNING OFF ENGINE AND PULLING HOOD LATCH & CLOSING HOOD ENDED LOW PRESSURE WARNING (OIL PRESSURE/ LEVEL WERE CORRECT-FALSE ALARM). 2 DAYS... Read more
POWER TRAIN Mar 12, 2014
Incident date: Sep 28, 2013
AFTER STARTING VEHICLE, WITH FOOT ON BRAKE, GEAR SELECTION LEVER WOULD NOT MOVE FROM PARK AND PARKING BRAKE WOULD NOT DISENGAGE AS RESULT. SHUT DOWN ENGINE, RESTARTED WITH SAME RESULT. AFTER SEVERAL MORE ATTEMPTS TO MOVE THE SHIFT LEVER, IT FINALLY RELEASED FROM PARK BUT HAD DIFFICULTY MOVING DIRECT... Read more
POWER TRAIN Mar 12, 2014
Incident date: Oct 1, 2013
ATTEMPTED LOW/MODERATE ACCELERATION FROM STOP; TRANSMISSION SEEMED TO SLIP WITH ENGINE RPM INCREASING BUT NO TRANSFER OF POWER BEYOND ABOUT INITIAL HALF-FOOT OF FORWARD MOTION, THEN HARD SHIFTED INTO GEAR (LURCHED THE VEHICLE) AND ACCELERATED RAPIDLY. THIS EVENT WAS INITIALLY INTERMITTENT AND NOT AB... Read more
AIR BAGS Jan 5, 2014
Incident date: Dec 28, 2013
MY 18 YEAR OLD SON HAD AN ACCIDENT. HE ROLLED THE VAN MULTIPLE TIMES, HIT TREES ,DAMAGED ALL SIDES, AND ROOF OF THE VAN. THE ONLY DOOR THAT WOULD EASILY OPEN WAS THE DRIVERS DOOR. THE FRONT AXLE BROKE, WINDSHIELD BROKEN. THE INSURANCE APPRAISER SAID ALL PANELS WERE DAMAGED AND COULD NOT BELIEVE N... Read more
Crash
ENGINE Feb 13, 2013
Incident date: Oct 9, 2012
TL* THE CONTACT OWNS A 2006 SATURN RELAY. THE CONTACT STATED THAT WITHIN THREE MONTHS, THE INTERIOR OF THE VEHICLE DARKENED BY THREE SHADES. THE CONTACT STATED THAT THERE WAS A STRONG METALLIC SMELL INSIDE THE VEHICLE THAT HAD EVEN AFFECTED HER BREATHING. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECH... Read more
1 injured
SERVICE BRAKES, HYDRAULIC Oct 24, 2011
Incident date: Sep 1, 2011
I STARTED GETTING "SERVICE TRACTION CONTROL SYSTEM" WARNING MESSAGE AND LIGHT WITH "SERVICE ABS SYSTEM" WARNING MESSAGE AND LIGHT AND "SERVICE STABILITY SYSTEM". ALL ARE ALWAYS AT THE SAME TIME. SHUTTING OFF THE ENGINE AND RESTARTING (PER OWNERS MANUAL) TEMPORARILY CAUSES THE LIGHTS AND MESSAGES TO... Read more
ELECTRONIC STABILITY CONTROL (ESC) Oct 24, 2011
Incident date: Sep 1, 2011
I STARTED GETTING "SERVICE TRACTION CONTROL SYSTEM" WARNING MESSAGE AND LIGHT WITH "SERVICE ABS SYSTEM" WARNING MESSAGE AND LIGHT AND "SERVICE STABILITY SYSTEM". ALL ARE ALWAYS AT THE SAME TIME. SHUTTING OFF THE ENGINE AND RESTARTING (PER OWNERS MANUAL) TEMPORARILY CAUSES THE LIGHTS AND MESSAGES TO... Read more
LATCHES/LOCKS/LINKAGES May 10, 2011
Incident date: Aug 8, 2010
TL* THE CONTACT OWNS A 2006 SATURN RELAY. THE CONTACT STATED THAT BOTH THE DRIVER AND PASSENGER SIDE AUTOMATIC SLIDING DOORS WOULD NOT SHUT. WHEN ACTIVATED, THE DOOR WOULD START TO CLOSE BUT WOULD NOT LATCH AND THEN WOULD REOPEN. THE CONTACT STATED IT TAKES A COUPLE OF HOURS AND ATTEMPTS BEFORE THE ... Read more
STEERING Jun 8, 2010
Incident date: Jun 7, 2010
MY 2006 SATURN ION ALL OF A SUDDEN LOST ITS POWER STEERING WHILE I WAS DRIVING! I ALMOST CRASHED! AND NOW IT GOING TO COST OVER 500 OR MORE TO FIX. I COULD HAVE BEEN KILLED, I WAS GOING UP A HILL ON A CURVE. JUST ALL OF A SUDDEN THE BELL RANG AND IT POPPED UP PWR STR. I GOT THE CAR STOPPED AND T... Read more
POWER TRAIN Dec 10, 2009
Incident date: Dec 9, 2009
AWD DISABLED WHEN NEEDED IN SNOW. IT SEEMS TO BE CAUSED BY ICY SLUSH. I CONFIRMED WITH THE DEALER THAT THE HUB ASSEMBLY'S AWD SENSOR CAN GET COVERED UP WITH MUD OR SLUSH AND THE AWD SYSTEM WILL DISABLE. ANY AWD SYSTEM THAT GETS DISABLED BY SLUSH IS LUDICROUSLY DESIGNED, AND BORDERLINE NEGLIGENT WI... Read more
POWER TRAIN:DRIVELINE Dec 10, 2009
Incident date: Dec 9, 2009
AWD DISABLED WHEN NEEDED IN SNOW. IT SEEMS TO BE CAUSED BY ICY SLUSH. I CONFIRMED WITH THE DEALER THAT THE HUB ASSEMBLY'S AWD SENSOR CAN GET COVERED UP WITH MUD OR SLUSH AND THE AWD SYSTEM WILL DISABLE. ANY AWD SYSTEM THAT GETS DISABLED BY SLUSH IS LUDICROUSLY DESIGNED, AND BORDERLINE NEGLIGENT WI... Read more
STRUCTURE Oct 7, 2008
Incident date: Aug 18, 2008
TL*THE CONTACT OWNS A 2006 SATURN RELAY. THE CONTACT STATED THAT THE DRIVER'S SIDE DOOR REPEATEDLY OPENS AND CLOSES. SHE HAS TAKEN THE VEHICLE TO THE DEALER MORE THAN FOUR TIMES WITHIN TWO MONTHS TO HAVE THE DOOR REPAIRED. THE DEALER HAS SEEN MANY OF THE SAME VEHICLES WITH IDENTICAL FAILURES. TH... Read more
STRUCTURE:BODY:DOOR Sep 16, 2008
Incident date: Sep 14, 2008
POWER SLIDING DOOR ON 2006 SATURN RELAY IS NOT CLOSING PROPERLY AND OPENS UNEXPECTEDLY. DOOR DOES NOT CLOSE COMPLETELY, DOES NOT LATCH AND OCCASSIONALLY DOOR REOPENS WHILE VEHICLE IS MOVING. TROUBLE STARTED ABOT TWO MONTHS AGO BUT THE REGULARITY OF THIS OCCURRANCE HAS INCREASED SIGNIFICANLTY OVER ... Read more
LATCHES/LOCKS/LINKAGES Sep 16, 2008
Incident date: Sep 14, 2008
POWER SLIDING DOOR ON 2006 SATURN RELAY IS NOT CLOSING PROPERLY AND OPENS UNEXPECTEDLY. DOOR DOES NOT CLOSE COMPLETELY, DOES NOT LATCH AND OCCASSIONALLY DOOR REOPENS WHILE VEHICLE IS MOVING. TROUBLE STARTED ABOT TWO MONTHS AGO BUT THE REGULARITY OF THIS OCCURRANCE HAS INCREASED SIGNIFICANLTY OVER ... Read more
SERVICE BRAKES, HYDRAULIC Sep 2, 2008
Incident date: Aug 30, 2006
I HAVE A 2006 SATURN RELAY. IT WAS AN EXECUTIVE DRIVEN CAR AND WAS PURCHASED WITH 400 MILES ON IT AND THE WARRANTY TRANSFERRED OVER TO ME. THE TRACTION CONTROL ON THIS VEHICLE IS DEFECTIVE. WHEN THE TRACTION CONTROL ENGAGED IT WOULD KNOCK OUT THE STABILITY CONTROL, TRACTION CONTROL, AND ABS SYSTE... Read more
FUEL SYSTEM, GASOLINE:DELIVERY Sep 18, 2007
Incident date: Sep 7, 2007
WE OWN A 2006 SATURN RELAY 3 THAT WE PURCHASED IN JUNE 2007. WE HAVE BECOME AWARE OF A DESIGN FLAW THAT EXISTS IN CHEVROLET UPLANDERS AND SATURN RELAYS THAT CAN LEAD TO DANGEROUS CONSEQUENCES. WE HAVE BEEN ADVISED BY OUR DEALERSHIP THAT GM IS AWARE OF THE PROBLEM AND HAS DONE NOTHING TO RECTIFY IT. ... Read more
STRUCTURE:BODY:DOOR Jul 18, 2007
Incident date: Jul 17, 2007
TL*THE CONTACT OWNS A 2006 SATURN RELAY. THE CONTACT STATED THAT THE REAR PASSENGER SIDE SLIDING DOOR FAILED TO CLOSE PROPERLY. THE DOOR HAS TO BE SLAMMED SHUT IN ORDER FOR IT TO CLOSE. THERE WERE NO WARNING INDICATORS PRIOR TO THE FAILURE. THE VEHICLE HAS NOT BEEN INSPECTED BY A DEALER. THE CU... Read more
FUEL SYSTEM, GASOLINE Oct 4, 2006
Incident date: May 13, 2006
2006 SATURN VAN IS DESIGNED WITH THE CHARACTERISTIC OF RUNNING OUT OF FUEL WHEN OPERATING ON AN INCLINE (NOSE UP OR NOSE DOWN), WITH A 1/4 TANK OF FUEL REMAINING. AFTER THIS OCCURRED THE 2ND TIME I COMPLAINED TO THE DEALERSHIP AND ASKED THEM TO REPAIR. THEY STATED THEY WERE AWARE OF THE CHARACTERI... Read more
FUEL SYSTEM, OTHER:STORAGE:FUEL GAUGE SYSTEM Oct 4, 2006
Incident date: May 13, 2006
2006 SATURN VAN IS DESIGNED WITH THE CHARACTERISTIC OF RUNNING OUT OF FUEL WHEN OPERATING ON AN INCLINE (NOSE UP OR NOSE DOWN), WITH A 1/4 TANK OF FUEL REMAINING. AFTER THIS OCCURRED THE 2ND TIME I COMPLAINED TO THE DEALERSHIP AND ASKED THEM TO REPAIR. THEY STATED THEY WERE AWARE OF THE CHARACTERI... Read more
AIR BAGS Aug 21, 2006
Incident date: Jul 22, 2006
DT*: THE CONTACT STATED THE VEHICLE WAS INVOLVED IN A COLLISION AND THE AIRBAGS DID NOT DEPLOY. THE CONTACT WAS STOPPED IN THE CENTER LANE, WHEN ANOTHER VEHICLE ATTEMPTED TO GET INTO THE SAME LANE. THE CONTACT'S VEHICLE WAS HIT ON THE FRONT PASSENGER SIDE FENDER CAUSING THE VEHICLE TO FLIP COMPLET... Read more
Crash 1 injured
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC:PADS Jul 20, 2006
Incident date: Jul 1, 2006
I WAS TRAVELING ON AZ STATE ROUTE 87 ON A 6 PERCENT DOWNGRADE. I HAD APPLIED THE BRAKES A TOTAL OF 3 TIMES FOR NO MORE THAN 3 TO 5 SECONDS AT A TIME, THIS OCCURRED OVER A 5 MINUTE TIME FRAME. ON THE THIRD APPLICATION THE BRAKES BEGAN TO CAVITATE VERY BADLY. THIS CAUSED THE VEHICLE TO SWAY AND BR... Read more
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC:ROTOR Jul 20, 2006
Incident date: Jul 1, 2006
I WAS TRAVELING ON AZ STATE ROUTE 87 ON A 6 PERCENT DOWNGRADE. I HAD APPLIED THE BRAKES A TOTAL OF 3 TIMES FOR NO MORE THAN 3 TO 5 SECONDS AT A TIME, THIS OCCURRED OVER A 5 MINUTE TIME FRAME. ON THE THIRD APPLICATION THE BRAKES BEGAN TO CAVITATE VERY BADLY. THIS CAUSED THE VEHICLE TO SWAY AND BR... Read more
LATCHES/LOCKS/LINKAGES:HOOD:LATCH Jul 6, 2006
Incident date: Jun 26, 2006
1) BOUGHT OUR SATURN RELAY MAY 30, 2006 2) TOOK IT TO THE DEALER IT TO THE DEALER BECAUSE HOOD RATTLE, SAID IT WAS NOTHING SENT ME HOME. 3) CALLED ABOUT THE LOW MILEAGE THE VAN WAS MAKING, SAID IT WAS OK 4) 1 MONTH AND 26 DAYS CAR BREACKS DOWN REPAIRS ARE MADE ON 6/26/06 -SENDING UNIT WAS REPLAC... Read more
ENGINE AND ENGINE COOLING:ENGINE Jul 6, 2006
Incident date: Jun 26, 2006
1) BOUGHT OUR SATURN RELAY MAY 30, 2006 2) TOOK IT TO THE DEALER IT TO THE DEALER BECAUSE HOOD RATTLE, SAID IT WAS NOTHING SENT ME HOME. 3) CALLED ABOUT THE LOW MILEAGE THE VAN WAS MAKING, SAID IT WAS OK 4) 1 MONTH AND 26 DAYS CAR BREACKS DOWN REPAIRS ARE MADE ON 6/26/06 -SENDING UNIT WAS REPLAC... Read more
FUEL SYSTEM, GASOLINE Jul 6, 2006
Incident date: Jun 26, 2006
1) BOUGHT OUR SATURN RELAY MAY 30, 2006 2) TOOK IT TO THE DEALER IT TO THE DEALER BECAUSE HOOD RATTLE, SAID IT WAS NOTHING SENT ME HOME. 3) CALLED ABOUT THE LOW MILEAGE THE VAN WAS MAKING, SAID IT WAS OK 4) 1 MONTH AND 26 DAYS CAR BREACKS DOWN REPAIRS ARE MADE ON 6/26/06 -SENDING UNIT WAS REPLAC... Read more
STEERING Jul 6, 2006
Incident date: Jun 26, 2006
1) BOUGHT OUR SATURN RELAY MAY 30, 2006 2) TOOK IT TO THE DEALER IT TO THE DEALER BECAUSE HOOD RATTLE, SAID IT WAS NOTHING SENT ME HOME. 3) CALLED ABOUT THE LOW MILEAGE THE VAN WAS MAKING, SAID IT WAS OK 4) 1 MONTH AND 26 DAYS CAR BREACKS DOWN REPAIRS ARE MADE ON 6/26/06 -SENDING UNIT WAS REPLAC... Read more
SEATS Jul 6, 2006
Incident date: Jun 26, 2006
1) BOUGHT OUR SATURN RELAY MAY 30, 2006 2) TOOK IT TO THE DEALER IT TO THE DEALER BECAUSE HOOD RATTLE, SAID IT WAS NOTHING SENT ME HOME. 3) CALLED ABOUT THE LOW MILEAGE THE VAN WAS MAKING, SAID IT WAS OK 4) 1 MONTH AND 26 DAYS CAR BREACKS DOWN REPAIRS ARE MADE ON 6/26/06 -SENDING UNIT WAS REPLAC... Read more

NHTSA Safety Investigations — SATURN RELAY

Investigations opened by NHTSA into potential safety defects. These are separate from recalls and may or may not result in a recall.

EA07019 Opened: Dec 11, 2007 — Closed: Feb 23, 2009
EA — Closed — Model Year: 2007
POWER SLIDING DOOR
ODI EVALUATED GENERAL MOTORS' (GM) DATA, CONDUCTED CONSUMER INTERVIEWS, INSPECTED AND TESTED MY 2005-2007 GM MINIVANS WITH REGARD TO THE ALLEGED DEFECT OF A POWER SLIDING DOOR (PSD) OPENING WHILE THE VEHICLE IS OUT OF PARK.ODI IDENTIFIED A HIGH WARRANTY CLAIM RATE.HOWEVER, THESE CLAIMS ARE RELATED T... Read more
PE07044 Opened: Aug 16, 2007 — Closed: Dec 11, 2007
PE — Closed — Model Year: 2006
POWER SLIDING DOOR OPENING
ODI HAS RECEIVED REPORTS THAT THE POWER SLIDING DOORS OPENED WITHOUT COMMAND WHILE THE VEHICLE WAS IN MOTION ON MODEL YEAR 2005 AND 2006 GENERAL MOTORS MINIVANS (CHEVROLET UPLANDER/VENTURE, PONTIAC MONTANA SV6/MONTANA, BUICK TERRAZA, AND SATURN RELAY).SOME REPORTS INDICATE THAT THE DOOR MAY NOT HAVE... Read more

SATURN RELAY — All Years Overview

Complete safety history for the SATURN RELAY across all model years (2005–2007).

6 Total Recalls
190 Total Complaints
2 Investigations
5 Reported Crashes
1 Reported Fires
0 Reported Deaths

SATURN RELAY — Year by Year

Compare recalls and complaints across model years. Click any year to see full details.

Year Recalls Complaints
2007 1 21 View
2006 (current) 2 32
2005 3 137 View

Other SATURN Models

Model Recalls Complaints
ION 40 5,467 View
AURA 34 2,223 View
SL 29 2,891 View
SKY 22 623 View
OUTLOOK 21 1,939 View
SC 20 379 View
SW 17 274 View
LS 16 1,885 View