2005 SATURN ION

5 recalls, 755 complaints - 773 TSBs

ELECTRICAL SYSTEM:IGNITION:SWITCH

Defect Description

UCI-FRAM Group is recalling certain LS1328 ignition Switches sold as Wells LS1328, Duralast LS1328, Airtex 1S6097, and Carquest 53-27479, and LS1497 Ignition Switches sold as Wells LS1497, Duralast LS1497, Airtex 1S10961, and Carquest 53-27967, for use on various General Motors model and model year ... Read more

Consequence

If the ignition switch moves from the run position to accessory, the car would stall and the air bags will not deploy in the event of a crash, increasing the risk of personal injury to the occupants.

Remedy

UCI-FRAM Group has notified its purchasers to quarantine and return all inventory. Any switches already installed in vehicles will be replaced by GM dealers as part of NHTSA recall 14V-047, free of charge. UCI-Fram's purchasers should contact UCI-FRAM Group at 1-800-890-2075. GM vehicle owners re... Read more

14,529 vehicles affected

Manufacturer: UCI-FRAM Group

ELECTRICAL SYSTEM:IGNITION

Defect Description

General Motors LLC (GM) is recalling certain model year 2005-2010 Chevrolet Cobalt, 2006-2011 Chevrolet HHR, 2007-2010 Pontiac G5, 2006-2010 Pontiac Solstice, 2003-2007 Saturn Ion, and 2007-2010 Saturn Sky vehicles. In the affected vehicles, the key can be removed from the ignition when the ignitio... Read more

Consequence

If the key can be removed from the ignition when the ignition is not in the "off" position, the vehicle could roll away: (a) for an automatic transmission, if the transmission is not in the "Park" position; or (b) for a manual transmission, if the parking brake is not engaged and the transmission is... Read more

Remedy

General Motors will notify owners, and for vehicles that were built with the defective ignition cylinder and have not previously had the ignition cylinder replaced with the redesigned part, dealers will replace the ignition cylinder and cut and, if necessary, re-learn two ignition/door keys for eac... Read more

2,191,014 vehicles affected

Manufacturer: General Motors LLC

STEERING:ELECTRIC POWER ASSIST SYSTEM

Defect Description

General Motors LLC (GM) is recalling certain model year 2004-2006 and 2008-2009 Chevrolet Malibu, 2004-2006 Malibu Maxx, 2009-2010 HHR (non-turbo), 2010 Cobalt, 2008-2009 Saturn Aura and 2004-2007 Ion, and 2005-2009 Pontiac G6. In the affected vehicles, there may be a sudden loss of electric power ... Read more

Consequence

If power steering assist is lost, greater driver effort would be required to steer the vehicle at low speeds, increasing the risk of a crash.

Remedy

GM will notify owners, and dealers will perform one of four bulletins. Parts are not currently available. GM expects to send an interim notification around May 28, 2014. When parts are available, owners will be mailed a second letter to come in to have the applicable bulletin applied. Bulletin 1... Read more

1,373,177 vehicles affected

Manufacturer: General Motors LLC

ELECTRICAL SYSTEM:IGNITION:SWITCH

Defect Description

This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency... Read more

Consequence

If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.

Remedy

GM will notify owners, and dealers will replace the ignition switch, free of charge. An interim notification was issued to owners of 2007 and earlier models on March 10, 2014, informing them of the safety defect. Owners of 2008 and later vehicles will be mailed an interim letter on April 21, 2014.... Read more

2,190,934 vehicles affected

Manufacturer: General Motors LLC

EXTERIOR LIGHTING

Defect Description

SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES... Read more

Consequence

DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.

Remedy

SABERSPORT WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON MAY 11, 2009. OWNERS MAY CONTACT SABERSPORT AT 1-909-598-7589.

16,270 vehicles affected

Manufacturer: SABERSPORT

Complaint Statistics

755 total complaints 49 crashes 5 fires 29 injuries

Top Reported Components

Component	Complaints
STEERING	254
ELECTRICAL SYSTEM	171
ELECTRICAL SYSTEM:IGNITION	37
AIR BAGS	28
ENGINE	25
UNKNOWN OR OTHER	22
EXTERIOR LIGHTING	21
FUEL/PROPULSION SYSTEM	19
POWER TRAIN	14
ELECTRICAL SYSTEM:IGNITION:SWITCH	13

Incident date: Apr 15, 2025

Incident date: Apr 15, 2025

My check engine light came on. So I decided to get a code reading from auto zone. Once code scan I received error code p0303. I then decided to replace all coils and spark plugs, then the check engine light goes out for a couple of days. I decided to take to a local shop they tell me a hose was lo... Read more

Incident date: Apr 15, 2025

1. What component or system failed or malfunctioned, and is it available for inspection upon request? ANSWER: The middle seat belt in the 2nd row back seat does NOT lock. (It buckles into the buckle fine) 2. How was your safety or the safety of others put at risk? ANSWER: I cannot have my children... Read more

Incident date: Apr 1, 2025

Trailer Jack weld complete failed. Jack separated from trailer.

Incident date: Mar 12, 2025

The recall on my vehicle has been delayed for almost 2 years. What’s the hold up on getting the remedy available for your customers?!

Incident date: Mar 12, 2025

2017 short block was replaced in the engine. Only to find out recalls for engine coolant has been leaking into the engine again. Year models built Sept 17, 2015 to year April 8,2019 at lewyviell Kentucky. Ironically my car was made at this location where the cars have been recalled from March 25, 2... Read more

Incident date: Mar 12, 2025

There’s seems to be an issue with these transmissions. They are leaking oil from the casing and could potentially run dry and have major transmission failure.

Incident date: Oct 8, 2024

Engine is completely shot. I make all oil changes on time and the engine failed. It was burning oil. Only 111k miles.

Incident date: Apr 5, 2023

The contact owns a 2015 Ram 1500. The contact received notification of NHTSA Campaign Number: 22V406000 (Fuel System, Diesel) however, the part to do the recall repair was not yet available. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The ... Read more

Incident date: Jan 7, 2023

It's 1 of 3 sensors possible cam shaft position sensors is what the dealership is saying, the car is currently at the dealership being dignoised this is the 3 time its been in the shop. 1st time had fuel pump replaced, than 2nd time for The car would start than stall than start again and when drivi... Read more

Incident date: Jan 7, 2023

Check engine light code " P052E71" Crankcase Ventilation Valve Replacement is needed. There is a defective part oil separator and the valve is stuck. Must replace the whole assembly with the hoses. (Part is available for inspection). The problem has been confirmed by the Mercedes dealership. When ... Read more

Incident date: Dec 5, 2022

Power steering intermittently fails at random and steering wheel suddenly becomes immovable nearly causing serious accidents and endangerment to myself, my family, and others drivers on the roads.

Incident date: Dec 5, 2022

Power steering intermittently fails at random and steering wheel suddenly becomes immovable nearly causing serious accidents and endangerment to myself, my family, and others drivers on the roads.

Incident date: Nov 1, 2022

Headlights are to deem even on high beems.cant see anything coming or the on coming traffic can't see me coming.

Incident date: Mar 21, 2022

I turn my turn signals on and nonthing happens in the Frontline bulbs are brand new doesn't matter back turn signal work,front turn signal dont.this has been happening since forever my inlaws didn't know we didn't know until they gave car.so don't know how long seems like forever

Incident date: Mar 21, 2022

Incident date: Feb 26, 2022

My 2015 Saturn ION was on a Recalled Warranty issued and concerning faulty ignition Switch problem. I have brought my car in (5) times since (2014) and it has occurred again in (2021) and G,M, dealer Mauer Chevrolet has refused to honor warranty recall stating that Gm has sent them letter to not ser... Read more

Incident date: Feb 18, 2022

2005 SATURN ION. CONSUMER WRITES IN REGARDS TO IGNITION SWITCH PROBLEM. THE CONSUMER STATED THE KEY WOULD FREQUENTLY BECOME STUCK IN THE IGNITION. THE DEALER MADE MULTIPLE REPAIR ATTEMPTS BUT, THE FAILURE RECURRED. THE CONSUMER REQUESTED TO HAVE THE VEHICLE REPAIRED UNDER RECALL.

Incident date: Sep 24, 2021

It says I have 0 I repaired recalls. I have had the powers steering fail 2x. More importantly, the ignition cylinder locks up and I can’t get my keys out. I have to wait most times after turning the car off - for 3-5 minutes through a series of clicking noises in the ignition before the key will... Read more

Incident date: Sep 24, 2021

Incident date: Jul 12, 2021

The contact owns a 2005 Saturn Ion. The contact stated that while operating the vehicle, the power steering malfunctioned, and the steering wheel became very difficult to turn in either direction. During the failure, the power steering message was displayed. The cause of the failure was not yet dete... Read more

Incident date: Nov 1, 2020

TL* THE CONTACT OWNS A 2005 SATURN ION. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 55 MPH, THE LOSS MOTIVE POWER WITHOUT WARNING. THE CONTACT STATED THAT STEERING ASSIST AND GAUGES WERE IN OPERABLE. THE CONTACT COASTED TO THE SIDE OF THE ROAD AND RESTARTED THE VEHICLE. THE CONTACT STATED TH... Read more

Incident date: Nov 1, 2020

Incident date: Jan 2, 2020

DASH LIGHTS GO OUT AND ALL SYSTEMS ARE YOU FUNCTIONING PROPERTY

Incident date: Jan 2, 2020

DASH LIGHTS GO OUT AND ALL SYSTEMS ARE YOU FUNCTIONING PROPERTY

Incident date: Jan 2, 2020

DASH LIGHTS GO OUT AND ALL SYSTEMS ARE YOU FUNCTIONING PROPERTY

Incident date: Jul 25, 2020

TL* THE CONTACT OWNS A 2005 SATURN ION. THE CONTACT STATED THAT UPON ACTIVATION OF THE HEADLIGHTS, THE HEADLIGHTS WERE DIM CAUSING POOR FORWARD VISIBILITY WHILE DRIVING AT NIGHT OR IN LOW LIGHT CONDITIONS. THE VEHICLE WAS NOT TAKEN TO A DEALER OR AN INDEPENDENT MECHANIC TO BE DIAGNOSED OR REPAIRED. ... Read more

Incident date: Oct 10, 2020

TL* THE CONTACT OWNED A 2005 SATURN ION. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 40 MPH, THE DRIVER LOST CONTROL OF THE VEHICLE AND CRASHED INTO A TREE. DURING THE CRASH THE PASSENGER SIDE OF THE VEHICLE WAS SEVERELY DAMAGED BUT NO AIR BAGS HAD DEPLOYED. THE DRIVER SUSTAINED AN INJURED N... Read more

Crash 1 injured

Incident date: Oct 28, 2019

TL* THE CONTACT OWNS A 2005 SATURN ION. THE CONTACT STATED THAT THE STEERING WHEEL WOULD MOVE UNCONTROLLABLE. THE VEHICLE WAS TOWED TO THE DEALER (GLENN H. WRIGHT, BS 1517 W GARVEY AVE N, WEST COVINA, CA 91706 (626) 962-6061) BY ROADSIDE ASSISTANCE AND LEFT AT THE DEALER FOR 6 DAYS. THERE WAS NO DIA... Read more

Incident date: Jul 7, 2019

TL* THE CONTACT OWNED A 2005 SATURN ION. THE CONTACT'S SON OBSERVED AN ORANGE GLARE COMING FROM THE BACK OF THEIR HOUSE. THE FAMILY RAN OUTSIDE TOGETHER AND DISCOVERED THAT THE SON'S VEHICLE WAS ON FIRE. THE FIRE DEPARTMENT WAS DOWN THE STREET, BUT TOOK TWENTY MINUTES TO ARRIVE AT THE SCENE. THE CON... Read more

Fire

Incident date: May 3, 2019

DAYTIME RUNNING LIGHT TURN SIGNAL DONT WORK FOR THE PASSENGER SIDE WHICH CAN CAUSE A SAFETY PROBLEM TO OTHER DRIVERS

Incident date: May 3, 2019

DAYTIME RUNNING LIGHT TURN SIGNAL DONT WORK FOR THE PASSENGER SIDE WHICH CAN CAUSE A SAFETY PROBLEM TO OTHER DRIVERS

Incident date: May 3, 2019

DAYTIME RUNNING LIGHT TURN SIGNAL DONT WORK FOR THE PASSENGER SIDE WHICH CAN CAUSE A SAFETY PROBLEM TO OTHER DRIVERS

Incident date: Apr 21, 2019

VEHICLE WAS STATIONARY WHEN PROBLEM OCCURRED. FUEL INTAKE AND RETURN LINES IN FRONT OF THE REAR DRIVERS SIDE WHEEL FLAKING BADLY AND RUSTED THROUGH, ABOUT AN 8 INCH SECTION OF LINE WAS FLAKING AND RUSTED THROUGH. FUEL LINE WAS RUBBED WHEN PUTTING ON NEW OEM EXHAST AND BROKE THROUGH THE LINES. GAS WA... Read more

Incident date: Apr 4, 2019

DRIVER LIGHTS WILL NOT WORK SWITCHED BULB AND CHECKED FUSES

Incident date: Apr 4, 2019

DRIVER LIGHTS WILL NOT WORK SWITCHED BULB AND CHECKED FUSES

Incident date: Apr 4, 2019

DRIVER LIGHTS WILL NOT WORK SWITCHED BULB AND CHECKED FUSES

Incident date: Dec 18, 2018

12-13-2018. TOOK MY DAUGHTER TO SCHOOL. SHUT THE CAR OFF WENT INTO THE SCHOOL AND CAME OUT AND STARTED THE CAR FROM PARKED POSITION TURNED THE CAR AROUND WAS ON A SIDE STREET TO CROSS HIGHWAY 13 WAS READY TO TURN ONTO HIGHWAY 13 AND NO POWER STEERING, THIS WAS PART OF A RECALL THAT GM ISSUED AND T... Read more

Incident date: Nov 17, 2018

"TAKATA RECALL" I PUT MY KEY IN THE IGNITION. THE CAR STALLED FOR A QUICK SECOND THEN CAME ON GULLY. AS I REVERSED OUT OF MY DRIVEWAY AND WENT TO MAKE A SLIGHT LEFT I NOTICED MY STEERING WHEEL HAD LOCKED UP. I WAS ABLE TO SLOW TURN THE WHEEL AS I HAD TO MANUALLY STEER. I PULLED OVER AND PARKED. THIS... Read more

Incident date: Nov 14, 2018

I HAD THE RECALL FIXED IN 2015. THE SAME ISSUES THAT I HAD BEFORE HAVE RETURNED. WHEN DRIVING AND THE TANK IS FULL, I WILL GET A SERVICE ENGINE LIGHT AND THE TANK GAUGE WILL READ EMPTY. IT WAS FINE WHEN I BEGAN DRIVING . UPON RESTARTING THE CAR THE ERROR GOES AWAY. WHEN I PUT MY CAR IN PARK AND ... Read more

Incident date: Nov 14, 2018

Incident date: Jul 16, 2018

I WAS ALMOST INVOLVED IN AN ACCIDENT DUE TO THE STEERING WHEEL GOING VERY HARD WHILE I WAS TRYING TO MAKE A TURN. A MECHANIC LOOKED AT THE CAR AND SAID THAT IT DOES NOT HAVE A POWER STEERING FLUID COMPARTMENT TO ADD POWER STEERING FLUID.

Incident date: Jul 14, 2018

I WAS DRIVING HOME ON A CITY STREET WHEN I NOTICED MY KEY POPPED OUT OF THE IGNITION HALF WAY, I FELT MY VEHICLE LOSING POWER, I COULDN'T ACCELERATE, THERE WAS A BUS COMING UP BEHIND, I TRIED TO PUSH THE KEY BACK IN BUT WAS UNABLE TO MOVE IT, I COULDN'T ACCELERATE AND WAS LOSING POWER, MY ONLY OPTIO... Read more

Incident date: Jun 4, 2018

LA QUINTA CHEV/CADDILAC REPLACED MY IGNITION PER THE GM RECALL A COUPLE OF YEARS AGO AND NOW THE IGNITION IS LOCKING UP AGAIN. WHAT CAN I DO?

Incident date: Jun 4, 2018

LA QUINTA CHEV/CADDILAC REPLACED MY IGNITION PER THE GM RECALL A COUPLE OF YEARS AGO AND NOW THE IGNITION IS LOCKING UP AGAIN. WHAT CAN I DO?

Incident date: Jul 1, 2014

I HAVE HAD ISSUES WITH MY CAR EVEN AFTER I HAVE HAD SOME RECALLS DONE TO IT. THE BIGGEST ISSUE IS WHEN I AM DRIVING OR STATIONARY WITH MY CAR ON, THE CAR RUMBLES AND FEELS LIKE IT IS TUGGING BACKWARDS. THE CYLINDER 2 KEEPS MISFIRING (P0302). I HAVE SEEN SEVERAL SATURN IONS THAT ARE HAVING THE SAME I... Read more

Incident date: Jul 1, 2014

Incident date: Nov 1, 2017

TL* THE CONTACT OWNS A 2005 SATURN ION. WHILE DRIVING OUT OF A PARKING SPACE AT A LOW SPEED, THE STEERING WHEEL SEIZED AND WAS UNABLE TO TURN IN ANY DIRECTION. AFTER THE VEHICLE WAS TURNED OFF AND RESTARTED, THE CONTACT WAS ABLE TO MANEUVER THE STEERING WHEEL NORMALLY. THE VEHICLE WAS TAKEN TO THE D... Read more

Showing 50 of 755 complaints.

EPA Fuel Economy, 2005 SATURN ION

Trim / Engine	City MPG	Highway MPG	Combined MPG	Fuel Type	Annual Fuel Cost
2.0L 4-cyl, Manual 5-spd (Front-Wheel Drive)	20.0	27.0	23.0	Premium	$3,350
2.2L 4-cyl, Automatic 4-spd (Front-Wheel Drive)	21.0	29.0	24.0	Regular	$2,600
2.2L 4-cyl, Manual 5-spd (Front-Wheel Drive)	23.0	32.0	26.0	Regular	$2,400

CO2 Emissions: -1.0 g/mile (Compact Cars)

Source: U.S. Environmental Protection Agency (EPA). Actual fuel economy may vary based on driving conditions.

Technical Service Bulletins, 2005 SATURN ION

773 manufacturer communications from 504 unique bulletins. TSBs describe known problems and recommended fixes from the manufacturer.

Most Affected Components

Component	Bulletins
350000 EQUIPMENT	100
110000 ELECTRICAL SYSTEM	83
355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL	69
060000 ENGINE AND ENGINE COOLING	45
356000 EQUIPMENT ADAPTIVE/MOBILITY	43
060000 ENGINE (PWS)	29
353000 EQUIPMENT:ELECTRICAL	29
100000 POWER TRAIN	24

110000 ELECTRICAL SYSTEM

This bulletin provides information for electrical ground repairs using new General Motors replacement fasteners with conductive finish.

060000 ENGINE AND ENGINE COOLING

This technical bulletin advises of a new fuel injection cleaner kit used for decarbonizing the intake valves to correct conditions of rough idle, Crank no start, extended crank or misfire, MIL with DTCs, and explains how Top Tier fuels shou

060000 ENGINE AND ENGINE COOLING

This service bulletin provides service information to technicians on guidelines to replace Oil Cooler, Oil Cooler Lines and Oil Tank if the engine was replaced where large amounts of debris has flowed throughout the oiling system.

100000 POWER TRAIN

This PI bulletin advises the technician on the proper way to install the pistons in an engine.

060000 ENGINE AND ENGINE COOLING

This PI bulletin advises the technician on the proper way to install the pistons in an engine.

120000 EXTERIOR LIGHTING

This informational bulletin provides information for dealers/technicians on Headlamp, Tail Lamp, License Lamp or Fog/Driving Lamp Damage.

355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

This Preliminary Information communication provides information to the technician about vibration complaints that are one of the most challenging complaints to accurately diagnose and repair. Technician will need to use Pico Oscilloscope Di

350000 EQUIPMENT

This Preliminary Information communication provides information to the technician about the use of J-35616-64B terminal test probe, replacement terminals, and terminated leads. The J-35616-64B is the latest test probe released for checking

200000 WHEELS

This service bulletin provides a vibration analysis worksheet the technician can use in conjunction with the appropriate Vibration Analysis-Road testing procedure when diagnosing vibration concerns.

100000 POWER TRAIN

This service bulletin provides a vibration analysis worksheet the technician can use in conjunction with the appropriate Vibration Analysis-Road testing procedure when diagnosing vibration concerns.

060000 ENGINE AND ENGINE COOLING

This service bulletin provides a vibration analysis worksheet the technician can use in conjunction with the appropriate Vibration Analysis-Road testing procedure when diagnosing vibration concerns.

020000 SUSPENSION

This service bulletin provides a vibration analysis worksheet the technician can use in conjunction with the appropriate Vibration Analysis-Road testing procedure when diagnosing vibration concerns.

010000 STEERING

This service bulletin provides a vibration analysis worksheet the technician can use in conjunction with the appropriate Vibration Analysis-Road testing procedure when diagnosing vibration concerns.

060000 ENGINE AND ENGINE COOLING

This service bulletin provides guidelines and diagnostic/repair information to technicians regarding vehicle engine oil consumption.

200000 WHEELS

This service bulletin provides information about the Hunter wheel Road Force balancers that should be utilized for all repairs requiring balance and Road Force measurement.

138000 VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM

This Preliminary Information communication provides information to the technician about vehicles that the Heater-Vent-Air Conditioning blows warm air. Before calling General Motors Technical Assistance Center technician will need to have hi

355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

This service bulletin provides information for dealers on how to submit a product information report (PIR) (Canada Only).

355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

This service bulletin provides information for dealers/technicians on When and How to Submit a Field Product Report (FPR) (U.S. and Canada Dealers Only).

117100 ELECTRICAL SYSTEM:INSTRUMENT PANEL:SPEEDOMETER/ODOMETER

This informational bulletin provides information for the IPC odometer programming method quick reference guide.

350000 EQUIPMENT

This informational bulletin provides information for the IPC odometer programming method quick reference guide.

110000 ELECTRICAL SYSTEM

This informational bulletin provides information for the IPC odometer programming method quick reference guide.

060000 ENGINE AND ENGINE COOLING

This service bulletin provides graphics, information and guidelines for engine component wear to assist service personnel as a guideline to perform necessary engine repairs and prevent unnecessary engine replacement.

060000 ENGINE (PWS)

This Preliminary information communicates information that will need to be provided to TAC to aid in diagnosing if a vehicle comes in with misfire and DTC Codes P0300 - P0308 and/or P050D

355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

This Preliminary Information communication provides information to the technician about vehicles that have an unusual noise and is difficult to identify, isolate or pinpoint. Technician should get record a sound clip or take a video of the

060000 ENGINE AND ENGINE COOLING

This service bulletin provides guidelines and diagnostic/repair information to technicians regarding vehicle engine oil consumption.

110000 ELECTRICAL SYSTEM

The intent of this service bulletin is to identify aftermarket ALDL or DLC interface devices as potential sources for causing multiple customer concerns that do not have other diagnostic methods to identify them.

355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

This service bulletin provides information for dealers/technicians on When and How to Submit a Field Product Report (FPR) (U.S. Dealers Only).

200000 WHEELS

This service bulletin provides information about the Hunter wheel Road Force balancers that should be utilized for all repairs requiring balance and Road Force measurement.

060000 ENGINE AND ENGINE COOLING

This diagnostic tip bulletin provides additional information on how to diagnose a possible valve, lifter or camshaft issue.

061600 ENGINE AND ENGINE COOLING:ENGINE:ENGINE CONTROL MODULE (ECU/ECM)

This Preliminary information communicates information that will need to be provided to TAC to aid in diagnosing if a vehicle comes in with misfire and DTC Codes P0300 - P0308 and/or P050D

100000 POWER TRAIN

This bulletin provides information on the harmful effects of water or ethylene glycol in transmission fluid.

060000 ENGINE AND ENGINE COOLING

This diagnostic tip bulletin provides additional information on how to diagnose a possible valve, lifter or camshaft issue.

060000 ENGINE AND ENGINE COOLING

This service bulletin provides service information on new torque specification and installation procedure for ACDelco Spin-On Oil Filters.

355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

This warranty administration bulletin provides information regarding the field action courtesy transportation policy.

120000 EXTERIOR LIGHTING

This service bulletin provides information for dealers/technicians on Exterior Lamp Condensation and Water Leaks and Replacement Guidelines.

353720 EQUIPMENT:ELECTRICAL:ACCESSORY GENERATOR:OUTLETS/RECEPTACLE

This Preliminary information communicates information that will need to be provided to TAC to aid in diagnosing if a vehicle comes in with misfire and DTC Codes P0300 - P0308 and/or P050D

355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

This service bulletin provides information for dealers/technicians on When and How to Submit a Field Product Report (FPR) (U.S. Dealers Only).

355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

This Warranty Administration bulletin provides retail and wholesale service personnel with the policies/procedures and the warranty transaction submission procedures that support the Personal Property Damage process.

138220 VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM:REAR WINDOW:ELECTRICAL HEATING ELEMENT

This Preliminary information communicates to the technician the need to inspect the induction system for potential icing issues in very cold ambient temperatures. To allow the ice to melt so that it can be drained from the related component

200000 WHEELS

This Preliminary Information communication provides information to the technician about changing the tire and wheel size on vehicles. General Motors will only support a tire calibration for tires that have been sized, tested and designed fo

190000 TIRES

060000 ENGINE AND ENGINE COOLING

355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

This service bulletin provides information for dealers on how to submit a product information report (PIR) (Canada Only).

980000 UNKNOWN OR OTHER

This Preliminary Information communication provides information to the technician that General Motors and General Motors of Canada Company do not support cross border sales. The General Motors of Canada Customer Care Centre is the sole auth

110000 ELECTRICAL SYSTEM

100000 POWER TRAIN

This service bulletin provides information on OEM and Remanufactured Engine and Automatic Transmission/Transaxle Identification.

060000 ENGINE AND ENGINE COOLING

This service bulletin provides information on OEM and Remanufactured Engine and Automatic Transmission/Transaxle Identification.

060000 ENGINE AND ENGINE COOLING

This service bulletin provides service information on new torque specification and installation procedure for ACDelco Spin-On Oil Filters.

060000 ENGINE AND ENGINE COOLING

This service bulletin provides guidelines and diagnostic/repair information to technicians regarding vehicle engine oil consumption.

100000 POWER TRAIN

This Preliminary Information communication provides information to the technician to not remove the torque converter bolts and start the engine as this may cause damage to the torque converter of the crankshaft on vehicles equipped with an

134000 VISIBILITY:SUN/MOON ROOF ASSEMBLY

This Preliminary Information communication advises the technician the steps on diagnosing the concern. Customer's sunroof operation intermittent, bind, noise, auto-reverse, and/or water leaks.

060000 ENGINE AND ENGINE COOLING

This service bulletin provides service information on new torque specification and installation procedure for ACDelco Spin-On Oil Filters.

138000 VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM

160000 STRUCTURE

060000 ENGINE (PWS)

This service bulletin provides policy information on warranty administration guidelines for multiple repairs with independent causes (GM Canada Dealers Only).

353000 EQUIPMENT:ELECTRICAL

This service bulletin provides policy information on warranty administration guidelines for multiple repairs with independent causes (GM Canada Dealers Only).

134000 VISIBILITY:SUN/MOON ROOF ASSEMBLY

This Preliminary Information communication advises the technician the steps on diagnosing the concern. Customer's sunroof operation intermittent, bind, noise, auto-reverse, and/or water leaks.

350000 EQUIPMENT

This informational bulletin provides information on a guide to help reduce repeat visits for the same customer concern.

060000 ENGINE AND ENGINE COOLING

This service bulletin provides service information on new torque specification and installation procedure for ACDelco Spin-On Oil Filters.

200000 WHEELS

190000 TIRES

200000 WHEELS

190000 TIRES

070000 FUEL SYSTEM, GASOLINE

This Preliminary Information communicates to the dealer the process for downloading or updating operating software for the Tire Pressure Monitor, Active Fuel Injector tester, multi media tester, PICO Scope, GR8 starting/charging tester and

030000 SERVICE BRAKES, HYDRAULIC

061520 ENGINE AND ENGINE COOLING:ENGINE:OIL/LUBRICATION:FILTER/SCREEN

This service bulletin provides service information on new torque specification and installation procedure for ACDelco Spin-On Oil Filters.

060000 ENGINE AND ENGINE COOLING

This Preliminary information communicates information that will need to be provided to TAC to aid in diagnosing if a vehicle comes in with misfire and DTC Codes P0300 - P0308 and/or P050D

356230 EQUIPMENT ADAPTIVE/MOBILITY:VEHICLE CONTROLS:STEERING

This service bulletin provides a vibration analysis worksheet the technician can use in conjunction with the appropriate Vibration Analysis-Road testing procedure, when diagnosing vibration concerns.

350000 EQUIPMENT

This Preliminary Information communication provides information to the technician about installing General Motors Accessory parts/kits. Technicians should refer to Service Information for information regarding most accessories. Technician

120000 EXTERIOR LIGHTING

This service bulletin provides information for dealers/technicians on Exterior Lamp Condensation and Water Leaks and Replacement Guidelines.

350000 EQUIPMENT

This service bulletin provides information for dealers/technicians on Exterior Lamp Condensation and Water Leaks and Replacement Guidelines.

356000 EQUIPMENT ADAPTIVE/MOBILITY

This service bulletin provides information for dealers/technicians on Exterior Lamp Condensation and Water Leaks and Replacement Guidelines.

100000 POWER TRAIN

This bulletin provides information on the harmful effects of water or ethylene glycol in transmission fluid.

350000 EQUIPMENT

This bulletin provides information on the harmful effects of water or ethylene glycol in transmission fluid.

356000 EQUIPMENT ADAPTIVE/MOBILITY

This bulletin provides information on the harmful effects of water or ethylene glycol in transmission fluid.

350000 EQUIPMENT

This service bulletin provides information for dealers on how to submit a product information report (PIR) (Canada Only).

160000 STRUCTURE

350000 EQUIPMENT

100000 POWER TRAIN

This Warranty Admin service bulletin provides guidelines for Dealers Not Required and for Dealers Required to Contact the PQC for engine or transmission assembly replacement and explains the PQC process, GWM Transaction submission, vehicle

200000 WHEELS

350000 EQUIPMENT

This service bulletin provides information for dealers/technicians on When and How to Submit a Field Product Report (FPR) (U.S. Dealers Only).

070000 FUEL SYSTEM, GASOLINE

This Preliminary Information communication provides information to the technician about engine block of possible cylinder bore damage, scoring or out of round as the possible cause of engine oil consumption, misfire, cylinder leakage or blo

350000 EQUIPMENT

This bulletin provides information for use on a Product Assistance Claim (PAC), which is formerly known as a Product Allegation Resolution (PAR) claim.

134000 VISIBILITY:SUN/MOON ROOF ASSEMBLY

This Preliminary Information communication advises the technician the steps on diagnosing the concern. Customer's sunroof operation intermittent, bind, noise, auto-reverse, and/or water leaks.

061560 ENGINE AND ENGINE COOLING:ENGINE:OIL/LUBRICATION:PRESSURE/TEMPERATURE SENSOR

350000 EQUIPMENT

This Preliminary information communicates the use of Winter grade fuel during the warm months of 2020 and the potential rivability issues that it can cause. The ongoing Coronavirus (COVID-19) pandemic has caused significant reductions in

070000 FUEL SYSTEM, GASOLINE

This SKU is a Fuel Line Kit. The customer communication requested return of unsold inventory to rework the end connections. If the end connecors are not fixed, the customer will be unable to install the product. This issue does not affec

070000 FUEL SYSTEM, GASOLINE

060000 ENGINE AND ENGINE COOLING

This bulletin provides information on Policies Applicable to All U.S. Dealers for Engine and Transmission Assembly Replacement Under Warranty, Policy or Customer Enthusiasm and information on Submission of Warranty Transaction in Global War

100000 POWER TRAIN

061500 ENGINE AND ENGINE COOLING:ENGINE:OIL/LUBRICATION

This informational bulletin provides guidelines and diagnostic/repair information to technicians regarding vehicle engine oil consumption.

350000 EQUIPMENT

This informational bulletin provides guidelines and diagnostic/repair information to technicians regarding vehicle engine oil consumption.

350000 EQUIPMENT

This informational bulletin provides guidelines and diagnostic/repair information to technicians regarding vehicle engine oil consumption.

060000 ENGINE AND ENGINE COOLING

This informational bulletin provides guidelines and diagnostic/repair information to technicians regarding vehicle engine oil consumption.

355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

190000 TIRES

200000 WHEELS

060000 ENGINE AND ENGINE COOLING

This Preliminary information communicates information that will need to be provided to TAC to aid in diagnosing if a vehicle comes in with misfire and DTC Codes P0300 - P0308 and/or P050D

355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

This bulletin provides information for use on a Product Assistance Claim (PAC), which is formerly known as a Product Allegation Resolution (PAR) claim.

Showing 100 of 773 bulletins.

NHTSA Safety Investigations, SATURN ION

Investigations opened by NHTSA into potential safety defects. These are separate from recalls and may or may not result in a recall.

EA, Closed , Model Year: 2004

Electric Power Steering Failure

On March 31, 2014, General Motors Company (GM) submitted a Defect Information Report (DIR) to NHTSA describing a safety defect that may result in a sudden loss of power steering assist in approximately 1,340,447 model year (MY) 2004 through 2010 vehicles equipped with electric power steering (EPS), ... including 334,728 MY 2004 through 2007 Saturn ION vehicles that are the subject of EA11-014.GM has assigned the recall number N140115.The NHTSA recall number is 14V-153.According to the DIR, if power steering assist is lost, a message is displayed on the Driver Information Center and a chime sounds to inform the driver.GM indicated that steering control can be maintained in manual (unassisted) steering mode, but would require greater driver effort at low vehicle speeds, which could increase the risk of a crash.Sudden loss of power steering assist can occur in the subject vehicles if the system loses electrical power or whenever the system detects a fault that requires it to enter fail-safe operation mode, removing power from the EPS motor.GM?s DIR identifies three basic conditions that may result in loss of power steering assist in the recalled vehicles:power steering motor faults, torque sensor assembly faults, and power steering motor controller unit faults.GM will issue four service bulletins providing different repair procedures for recalled vehicles.Bulletin 14115 will provide repair instructions for replacing the power steering motor in MY 2004-2007 Saturn ION, 2009-2010 Chevrolet HHR (non-turbo), 2010 Chevrolet Cobalt and vehicles repaired in recall 10V-073 that received repairs prior to May 31, 2010.Bulletin 14116 will provide repair instructions for replacing the torque sensor assembly in MY 2004-2006 Chevrolet Malibu and Malibu Maxx, 2005-2006 Pontiac G6 and 2008-2009 Malibu, Pontiac G6 and Saturn Aura vehicles built from March 1, 2008 through June 27, 2008.Bulletin 14117 will provide repair instructions for replacing the torque sensor assembly and power steering motor controller unit in MY 2008 Malibu, G6 and Aura vehicles built from February 1, 2008 through February 28, 2008.Bulletin 14118 will provide repair instructions for replacing the power steering motor controller unit in MY 2008 Malibu, G6 and Aura vehicles built from October 1, 2007 through January 31, 2008.Analysis of information from all sources identified a total of 4,787 complaints and 30,560 warranty claims related to loss of power steering assist while driving in the MY 2004 through 2007 Saturn ION vehicles, resulting in a complaint rate of 14.3 incidents per thousand vehicles and a warranty claim rate of 9.1 percent.ODI?s analysis of alleged steering related crashes identified 12 with evidence indicating the incident was related to a loss of power steering assist. Two of the crash allegations involved low-speed curb impacts and are excluded from the resume crash count.Three incidents occurred in parking lots, six occurred while turning at street intersections, and one occurred on a highway exit ramp.The crashes in parking lots or intersections all occurred at speeds less than 30 mph.The crash on the highway exit ramp involved impact into a guard rail at approximately 35 mph.Two of the crashes resulted in injuries to the drivers.This investigation is closed.All ODI complaints associated with this closing resume are listed in the attachment pages.Read more

RQ, Closed , Model Year: 2004

Electric Power Steering Failure

ODI has received 846 complaints and GM identified 3,489 reports alleging sudden loss of steering power assist in model year (MY) 2004 through 2007 Saturn Ion vehicles manufactured and sold by General Motors Corporation (GM).Sixteen of these complaints alleged that the EPS warning lamp had illuminate... Read more

PE, Closed , Model Year: 2003

WINDSHIED WIPER LINKAGE FAILURE

INVESTIGATION DISCLOSED THAT THE MANUFACTURER ISSUED A SERVICE BULLETIN IN AUGUST 2003, REGARDING SERVICE THAT REQUIRED REMOVAL OF THE WIPER ARMS.GM ISSUED THE BULLETIN AT THAT TIME TO ADDRESS CUSTOMER COMMENTS ON WINDSHIELD WIPER CHATTERING OR HOPPING ACROSS THE WINDSHIELD DURING WIPER OPERATION.TH... Read more

PE, Closed , Model Year: 2003

TIMING CHAIN FAILURE

ON DECEMBER 12, 2005, ODI RECEIVED A DEFECT PETITION (DP05-008) REQUESTING THE INVESTIGATION OF TIMING CHAIN FAILURES THAT COULD CAUSE STALLING IN SATURN VEHICLES EQUIPPED WITH THE 2.2L (L61) ENGINE. ODI OPENED PE06-006 ON JANUARY 24, 2006, WITH 24 VEHICLE OWNER COMPLAINTS THAT ALLEGED A BROKEN TIMI... NG CHAIN CAUSED THE VEHICLE TO STOP OPERATING.ON APRIL 12, 2006, ODI RECEIVED INFORMATION FROM GENERAL MOTORS (GM) CONCERNING TIMING CHAIN FAILURES IN APPROXIMATELY 412,000 MODEL YEAR (MY) 2000 THROUGH 2003 SATURN L-SERIES AND ION VEHICLES WITH 2.2L ENGINES. GM'S RESPONSE INCLUDED 1,020 OWNER COMPLAINTS AND FIELD REPORTS CONCERNING TIMING CHAIN FAILURE, INCLUDING 228 THAT ALLEGED THE FAILURE CAUSED THE VEHICLE TO STALL WHILE DRIVING.GM ALSO PROVIDED WARRANTY CLAIM DATA THAT SHOWED 1,902 SUBJECT VEHICLES RECEIVING TIMING CHAIN REPAIRS, INCLUDING 261 WHICH INDICATED THAT A STALL WHILE DRIVING RESULTED FROM THE FAILURE.THE GM COMPLAINTS, FIELD REPORTS AND WARRANTY CLAIMS THAT DID NOT CONTAIN SUFFICIENT INFORMATION TO DETERMINE THAT A STALL WHILE DRIVING OCCURRED WERE PROVIDED IN THE CATEGORY OTHER.GM STATED THAT THE MAJORITY OF THESE INCIDENTS PROBABLY OCCURRED WHILE THE VEHICLES WERE PARKED SINCE THE TIMING CHAIN IS MORE LIKELY TO BREAK DURING HIGH CHAIN LOAD SITUATIONS, SUCH AS ENGINE STARTUP.GM'S DATA SHOWED ELEVATED FAILURE RATES IN APPROXIMATELY 20,500 MY 2001 L-SERIES VEHICLES PRODUCED DURING A FOUR MONTH PERIOD FROM NOVEMBER 2000 THROUGH FEBRUARY 2001.OVER ONE-THIRD OF GM'S TOTAL COMPLAINTS AND FIELD REPORTS (34.3%) AND WARRANTY CLAIMS (38.2%) INVOLVED L-SERIES VEHICLES BUILT DURING THE 4-MONTH PERIOD, WHICH ARE ONLY ABOUT 5% OF SUBJECT VEHICLE PRODUCTION.THE TIMING CHAIN FAILURE RATE IN THE VEHICLES BUILT DURING THIS RANGE IS OVER 10 TIMES GREATER THAN THE REMAINING SUBJECT VEHICLE POPULATION. FOR THE MY 2001 L-SERIES VEHICLES BUILT DURING THE 4-MONTH PERIOD, THE 36-MONTH FAILURE RATE FOR REPAIRS INVOLVING STALL WHILE DRIVING IS SLIGHTLY UNDER ONE PERCENT.HOWEVER, IF THE INCIDENTS CODED AS OTHER ARE ADDED, THE 36-MONTH FAILURE RATE RISES TO NEARLY FIVE PERCENT FOR THOSE VEHICLES.ODI AND GM ARE CONTINUING TO ASSESS THE NUMBER OF COMPLAINTS AND WARRANTY CLAIMS CODED BY GM AS OTHER THAT INVOLVE INCIDENTS OF STALL WHILE DRIVING.GM'S STATISTICAL MODELING OF THE FAILURE DATA INITIALLY CONCLUDED THAT THE FAILURE RATES WERE DECLINING WITH AGE AND MILEAGE FOR ANY SET OF WARRANTY DATA ANALYZED (E.G., STALL WHILE DRIVING, OTHER OR COMBINED).HOWEVER, SUBSEQUENT ANALYSIS SHOWED THAT THE FAILURE RATES ARE INCREASING. BASED ON THE HIGH COMPLAINT AND WARRANTY RATES FOR TIMING CHAIN FAILURE IN THE 4-MONTH PRODUCTION PERIOD FOR THE MY 2001 L-SERIES VEHICLES, THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS TO FURTHER ASSESS THE FREQUENCY OF STALL INCIDENTS DUE TO TIMING CHAIN FAILURES IN THOSE VEHICLES (EA06-009).Read more

DP, Closed , Model Year: 2003

TIMING CHAIN FAILURE

ANALYSIS UNDERTAKEN IN RESPONSE TO THE PETITION IDENTIFIED 26 COMPLAINTS ALLEGING TIMING CHAIN FAILURES IN MY 2000-2003 SATURN L-SERIES VEHICLE EQUIPPED WITH THE 2.2L L4 ENGINE.MOST COMPLAINTS OF TIMING CHAIN FAILURE REPORTEDLY RESULTED IN A SUDDEN LOSS OF ENGINE POWER AND STALLING.ODI ALSO NOTED TH... Read more

EA, Closed , Model Year: 2003

FRONT TURN SIGNAL/DRL FAILURE

THE COMBINATION FRONT TURN SIGNAL/DRL IN MY 2003 SATURN ION COUPES EXPERIENCED SIGNIFICANT EARLY-LIFE FAILURES DUE TO VARIOUS BULB QUALITY ISSUES DUE TO INADEQUATE DESIGN AND MANUFACTURE.THIS PROBLEM TREND APPEARS TO HAVE DISAPPEARED AFTER THE FALL OF 2003.THE CHANGE OF LEAD WIRE MATERIAL NEAR THE S... Read more

PE, Closed , Model Year: 2003

FRONT TURN SIGNAL/DRL FAILURE

ON NOVEMBER 16, 2004, GM NOTIFIED NHTSA THAT IT WILL CONDUCT A SAFETY RECALL OF 178,798 MODEL YEAR (MY) 2003 AND 2004 SATURN ION SEDAN VEHICLES FOR INOPERATIVE FRONT TURN SIGNAL/DRL BULBS.GM STATED THAT TEMPERATURES IN THE LAMP ASSEMBLY EXCEED THE MATERIAL SPECIFICATION FOR THE BULB SOCKETS AND BULB... Read more

SATURN ION - All Years Overview

Complete safety history for the SATURN ION across all model years (2003, 2007).

35 Total Recalls

5,468 Total Complaints

7 Investigations

333 Reported Crashes

23 Reported Fires

5 Reported Deaths

SATURN ION - Year by Year

Compare recalls and complaints across model years. Click any year to see full details.

Year	Recalls	Complaints
2008	0	4	View
2007	7	1,090	View
2006	6	1,537	View
2005 (current)	5	755
2004	10	1,124	View
2003	7	958	View

Other SATURN Models

Model	Recalls	Complaints
AURA	34	2,223	View
SL	29	2,891	View
SKY	22	623	View
OUTLOOK	21	1,939	View
SC	20	379	View
SW	17	274	View
LS	16	1,885	View
SC1	13	554	View

Vehicle Safety

Consumer Safety

Infrastructure

Public Health

2005 SATURN ION

Complaint Statistics

Top Reported Components

EPA Fuel Economy, 2005 SATURN ION

Technical Service Bulletins, 2005 SATURN ION

Most Affected Components

NHTSA Safety Investigations, SATURN ION

SATURN ION - All Years Overview

SATURN ION - Year by Year

Other SATURN Models