2021 KTM 690 ENDURO R Recalls, Complaints & Safety

TIRES:TREAD/BELT

KTM North America, Inc. (KTM) is recalling certain 2019-2023 Husqvarna and KTM motorcycles with equipped with TKC80 tires. Please refer to KTM's recall report for specific model details. Cracks longer than 3/16 inch may develop in the tread grooves. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 119, "New Pneumatic Tires-Other Than Passenger Cars."

Remedy: Dealers will replace the affected tires, free of charge. Owner notification letters were mailed September 16, 2022. Owners may contact KTM's customer service at 1-888-985-6090. KTM's numbers for this recall are KTB2208 and HTB2207.

27,399 vehicles affected

- Motorcycle gas tank developed a leak near where it bolts onto the frame while riding. KTM dealership did an inspection while they had bike from Aug 24 2024- April 3 2025. KTM determined itself not at fault and I had to pay $1,990.18 out of pocket for replacement. KTM kept faulty gas tank. -Gas tank leak is very dangerous to the rider as well as others because fuel is VERY flammable. Luckily no fire, was stranded 2 hours away from home where I waited for fuel to fully empty on the floor before towing home. -KTM owners on online forums have experienced same leak on this model bike, KTM dealerships should have documentation on multiple reports of faulty gas tanks. -No warnings before failure, tank leaked on Feb 22,2024

Seems as if the gas tank has expanded and caused the rear fender plastics to pop out of the clips and can see fender body gaps larger than before.

The contact owns a 2021 KTM 690 Enduro-R Motorcycle. The contact stated that the gas tank cover had developed gaps between them. The contact inspected the fuel tank and discovered that the fuel tank was swollen and had expanded, causing the fuel tank covers to develop gaps. The contact stated that the failure was caused by the ethanol fuel used to operate the motorcycle and was concerned that the fuel tank might eventually develop cracks, causing a fuel leak. The vehicle was not yet repaired. The local dealer was notified of the failure. The manufacturer was not contacted. The failure mileage was 820.