2008 KAWASAKI KLR650

1 recalls — 129 complaints

07V244000 Jun 7, 2007
STRUCTURE:MOTORCYCLE:KICKSTAND/CENTER STAND
Defect Description
ON CERTAIN MOTORCYCLES, THE SPRING RETAINING PIN ON THE FRAME MAY NOT HAVE BEEN COMPLETELY WELDED IN PLACE AND COULD FALL OUT, ALLOWING THE SIDESTAND TO DROP INTO THE "PARKING" POSITION.
Consequence
IF THIS OCCURRED WHILE THE VEHICLE WAS IN MOTION, A CRASH COULD OCCUR.
Remedy
KAWASAKI WILL REPURCHASE THESE MOTORCYCLES. THE RECALL BEGAN ON JUNE 1, 2007. ALL DEALERS/OWNERS HAVE BEEN NOTIFIED.
5 vehicles affected
Manufacturer: KAWASAKI MOTORS CORP., U.S.A.

Complaint Statistics

129 total complaints 1 fires

Top Reported Components

ComponentComplaints
EXTERIOR LIGHTING79
STRUCTURE8
SUSPENSION:REAR:SHOCK ABSORBER6
ENGINE AND ENGINE COOLING6
EXTERIOR LIGHTING:TURN SIGNAL6
ENGINE AND ENGINE COOLING:ENGINE4
ELECTRICAL SYSTEM4
SUSPENSION:REAR:SPRINGS2
POWER TRAIN2
EQUIPMENT2
EXTERIOR LIGHTING Jan 20, 2018
Incident date: Jan 2, 2018
TURNED IN COMPLAINT ON A FEW DAYS AGO. RECEIVED THIS TRACKING NUMBER 11063172. WHAT'S MY NEXT STEP? THE COMPLAINT WAS TURN SIGNALS FALLING OFF.
EXTERIOR LIGHTING Jan 16, 2018
Incident date: Jan 14, 2018
TURN SIGNALS FELL OFF. HANGING ON BY ELECTRIC WIRING
EXTERIOR LIGHTING Jan 7, 2018
Incident date: Dec 30, 2017
EXTERIOR TURN SIGNALS DRYROT,THEREFORE TURN SIGNAL INDICATORS FALLING OFF AND HANGING ON BY WIRE. ONE IN FRONT AND ONE IN BACK. THE ONE IN BACK FELL ON TO MUFFLER MELTING PLASTIC.
EXTERIOR LIGHTING Sep 7, 2012
Incident date: Sep 7, 2012
TURN SIGNALS HAVE A RUBBER MOUNT THAT FALLS OFF. *TR
ENGINE Jun 18, 2012
Incident date: Jun 16, 2011
THE ENGINE BURNS OIL EXCESSIVELY AT HIGHWAY SPEEDS (60 TO 70 MPH). AN ENGINE LOCKUP DUE TO LACK OF LUBRICANT IS A VERY REAL CONCERN DUE TO THE OIL CONSUMPTION RATE. *TR
EXTERIOR LIGHTING Jun 15, 2012
Incident date: Jun 9, 2012
TL* THE CONTACT OWNS A 2008 KAWASAKI KLR 650 MOTORCYCLE. THE CONTACT STATED THAT THE TURN SIGNALS RUBBER DETERIORATED AND FELL OFF THE VEHICLE. THE VEHICLE WAS NOT TAKEN TO THE DEALER. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE WHO DID NOT OFFER ANY ASSISTANCE SINCE THE VEHICLE WAS NOT INCLUDED ... Read more
POWER TRAIN Nov 3, 2011
Incident date: Apr 15, 2011
THE STARTER IDLER GEAR SHAFT HOLE/SLEEVE IS BORE/MILLED TO DEEP ON THE OUTSIDE CASING. THE SHAFT MOVES TO THE CASING SIDE AND LOSES CONTACT WITH THE INSIDE BUSHING/SLEEVE, WICH FORMS A GAP AT THE MAIN HOUSING SIDE. THERE IS NOW ENOUGH SPACE FOR THE SPACER WASHER TO FALL INTO THE BOTTOM-END AND CAUSE... Read more
ENGINE AND ENGINE COOLING Nov 3, 2011
Incident date: Apr 15, 2011
THE STARTER IDLER GEAR SHAFT HOLE/SLEEVE IS BORE/MILLED TO DEEP ON THE OUTSIDE CASING. THE SHAFT MOVES TO THE CASING SIDE AND LOSES CONTACT WITH THE INSIDE BUSHING/SLEEVE, WICH FORMS A GAP AT THE MAIN HOUSING SIDE. THERE IS NOW ENOUGH SPACE FOR THE SPACER WASHER TO FALL INTO THE BOTTOM-END AND CAUSE... Read more
ENGINE AND ENGINE COOLING:ENGINE Aug 13, 2010
Incident date: Jul 12, 2010
TL*THE CONTACT OWNS A 2008 KAWASAKI KLR650. WHILE TRAVELING 65 MPH THE CONTACT NOTICED THAT THE VEHICLE HAD SUDDENLY SHUT OFF WITHOUT WARNING. THE VEHICLE WAS TAKEN TO THE DEALER WHERE THE CONTACT WAS INFORMED THAT THE ENGINE NEEDED TO BE REPLACED DUE TO OIL LEAKS. THE VEHICLE WAS NOT REPAIRED AND T... Read more
ENGINE AND ENGINE COOLING Jun 6, 2010
Incident date: Jun 5, 2010
2008 KAWASAKI KLR 650 STARTER GEAR COVER IS IMPROPERLY BORED ALLOWING SUPPORT SHAFT TO BECOME UNSUPPORTED ON ONE END. THIS COULD CAUSE THRUST WASHERS TO DROP INTO THE ROTATING FLYWHEEL AT SPEED, LOCKING THE MOTOR AND CAUSING LOSS OF CONTROL. OLDER AND NEWER MODELS BOTH HAVE A RIDGE IN THE OUTER EN... Read more
ENGINE AND ENGINE COOLING Jun 5, 2010
Incident date: May 23, 2010
THE SAFETY ISSUE IS ON A 2008 KAWASAKI KLR-650. THE STARTED GEAR IS GRINDING WHEN I TRY TO CRANK THE BIKE. THE DEALER WILL NOT FIX THE ISSUE. THE CAUSE OF THE FAILURE IS A DEEP BORE ON THE SIDE COVER THAT HOLDS THE GEAR. IT IS A MFG ISSUE. MY CONCERN IS WHEN THE GEAR LOCK UP? THERE IS A GOOD CHANCE... Read more
ENGINE AND ENGINE COOLING Jun 4, 2010
Incident date: Jun 1, 2010
THE STARTER GEAR SHAFT CAN MIGRATE OUT IN THE LEFT SIDE ENGINE COVER, LEAVING THE GEAR UNSUPPORTED ON THE INBOARD SIDE AND ALLOWING A WASHER TO MIGRATE LOOSE INTO THE ENGINE--POTENTIALLY CAUSING THE TRANSMISSION TO LOCK UP OR THE TIMING CHAIN TO SKIP TEETH AND CAUSE THE INTAKE OR EXHAUST VALVES TO H... Read more
ENGINE AND ENGINE COOLING Jun 4, 2010
Incident date: May 10, 2010
COVER SIDE HOLE THAT LOWER STARTER GEAR PIN RIDES IN IS MILLED TOO DEEP AND CAN RESULT IN SEVERE ENGINE DAMAGE. WHILE INSTALLING A BALANCER TENSION SPRING UPGRADE (ANOTHER ISSUE WITH THESE MOTORCYCLES) I FOUND I HAD THIS ISSUE. I HAD TO INSTALL A SPACER TO FIX AND PREVENT THE OTHER SIDE FROM COMING... Read more
Fire
ENGINE AND ENGINE COOLING:ENGINE May 11, 2010
Incident date: May 11, 2010
2008 KAWASAKI KLR 650 MOTORCYCLE. CONSUMER STATES SEVERAL PROBLEMS WITH MOTORCYCLE AND HAS RECEIVED RECALLS *TGW SINCE PURCHASING THE MOTORCYCLE, THE CONSUMER HAD TO REPLACE THREE BATTERIES. WHILE CHANGING THE OIL FOR THE FIRST TIME, HE DISCOVERED THE ENGINE WAS CONSUMING EIGHT TO TEN OUNCES OF OIL... Read more
ELECTRICAL SYSTEM:12V/24V/48V BATTERY May 11, 2010
Incident date: May 11, 2010
2008 KAWASAKI KLR 650 MOTORCYCLE. CONSUMER STATES SEVERAL PROBLEMS WITH MOTORCYCLE AND HAS RECEIVED RECALLS *TGW SINCE PURCHASING THE MOTORCYCLE, THE CONSUMER HAD TO REPLACE THREE BATTERIES. WHILE CHANGING THE OIL FOR THE FIRST TIME, HE DISCOVERED THE ENGINE WAS CONSUMING EIGHT TO TEN OUNCES OF OIL... Read more
ENGINE AND ENGINE COOLING Feb 23, 2010
Incident date: Jan 15, 2010
2008 KAWASAKI KLR 650 ENGINE USES AN ABNORMAL AMOUNT OF OIL, LEADING TO ENGINE SEIZURE/FAILURE/COSTLY DAMAGE. *TR
EQUIPMENT Jun 22, 2009
Incident date: May 23, 2009
THE 2008 KAWASAKI KLR 650 MOTORCYCLE OIL DRAIN PLUG SHOULD BE RECALLED AND CHANGED TO A LOW-PROFILE DRAIN PLUG. WITH ITS CURRENT HEIGHT, IT PROTRUDES BELOW THE SKID PLATE AND IS PRONE TO DAMAGE. ADDITIONALLY THE SKID PLATE IS MADE OF FLIMSY PLASTIC AND DOES NOT PROVIDE ADEQUATE PROTECTION FOR THE E... Read more
STRUCTURE Apr 18, 2009
Incident date: Mar 15, 2009
ALL RUBBER GROMMETS AND PROTECTIVE BOOTS ARE DRY ROTTING AT AN ACCELERATED RATE BROUGHT PROBLEM TO DEALERS ATTENTIONS AND HE IS WILLING TO REPLACE ALL THE PARTS AS LONG AS I PAY FOR THEM. *TR
ENGINE AND ENGINE COOLING:EXHAUST SYSTEM Mar 2, 2009
Incident date: Feb 28, 2009
TL*THE CONTACT OWNS A 2008 KAWASAKI KLR650. THE CONTACT RECEIVED A RECALL NOTICE FOR NHTSA CAMPAIGN ID NUMBER 09V059000 (ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:MANIFOLD/HEADER/MUFFLER/TAIL PIPE) AND IMMEDIATELY CALLED THE DEALER. THE DEALER STATED THAT THE VEHICLE SHOULD NOT BE DRIVEN BECAUSE TH... Read more
ENGINE AND ENGINE COOLING:EXHAUST SYSTEM Oct 29, 2008
Incident date: Oct 25, 2008
THE CONDITIONS HEREIN MAY CAUSE AN ENGINE FAILURE. THIS FAILURE COULD CAUSE THE ENGINE TO SEIZE WHICH COULD CAUSE THE LOSS OF CONTROL OF THE VEHICLE [MOTORCYCLE]. THE VEHICLE WAS IN USE UNDER NORMAL "STREET" CONDITIONS. HIGH OIL CONSUMPTION DUE TO MANUFACTURING DEFECT/ WORKMANSHIP. 1 QUART+... Read more
ENGINE AND ENGINE COOLING:ENGINE Oct 29, 2008
Incident date: Oct 25, 2008
THE CONDITIONS HEREIN MAY CAUSE AN ENGINE FAILURE. THIS FAILURE COULD CAUSE THE ENGINE TO SEIZE WHICH COULD CAUSE THE LOSS OF CONTROL OF THE VEHICLE [MOTORCYCLE]. THE VEHICLE WAS IN USE UNDER NORMAL "STREET" CONDITIONS. HIGH OIL CONSUMPTION DUE TO MANUFACTURING DEFECT/ WORKMANSHIP. 1 QUART+... Read more
ELECTRICAL SYSTEM Oct 8, 2008
Incident date: Apr 18, 2008
RIDING 2008 KAWASAKI KLR-650 AT SPEED LESS THAN 60MPH. AFTER RIDE (2) BLINKERS, ONE FRONT & ONE REAR FELL OFF. THE RUBBER MOUNTING STALK ON EACH BLINKER BROKE AT THE BASE AND THE TURN SIGNALS FELL OFF ONLY TO BE HELD ON BY THE WIRES. *TR
ELECTRICAL SYSTEM Sep 29, 2008
Incident date: Sep 27, 2008
WHILE TRAVELING ON MAIN HIGHWAY AT 2AM ENROUTE TO WORK I LOST ENGINE AND LIGHTS. NO WARNING. UNABLE TO SEE ANYTHING LET ALONE OTHER MOTORISTS BEING ABLE TO SEE ME. REPLACED MAIN FUSE & BATTERY...NOT THE PROBLEM. TAKING BIKE TO DEALER TODAY. OUT OF WARRANTY BY APPROXIMATELY ONE MONTH. ONLY 150... Read more
EXTERIOR LIGHTING Sep 29, 2008
Incident date: Jun 15, 2008
TRAVELING TO WORK. TURN SIGNAL FELL OFF FOR NO REASON. MELTED TO EXHAUST PIPE. DEALER INFORMED ME THAT KAWASAKI IS AWARE OF THE PROBLEM BUT HAS NOT ISSUED A RECALL. *TR
EXTERIOR LIGHTING Sep 27, 2008
Incident date: Sep 3, 2008
ALL 4 OF MY TURN SIGNALS HAVE FAILED. THE RUBBER BOOT THAT HOLDS THE TURN SIGNALS ON HAVE ALL FAILED, LEADING TO DANGLING TURN SIGNALS. *TR
EXTERIOR LIGHTING Sep 21, 2008
Incident date: May 12, 2008
ALL FOUR TURN SIGNALS FELL OFF IN THE FIRST YEAR OF OWNERSHIP. *TR
EXTERIOR LIGHTING Sep 20, 2008
Incident date: Sep 20, 2008
I RIDE MY BIKE EVERY DAY TO WORK. IT IS GARAGED AND WHEN OUTSIDE IT IS ALWAYS COVERED. I HAVE NEVER TAKEN THE BIKE OFF ROAD OR DIRT TRAIL RIDING. THE BIKE HAS NEVER FALLEN, BEEN DROPPED OR KNOCKED OVER. WHEN I PULLED THE COVER OFF ON 9/20/2008 AT 1957HRS TO HEAD HOME I FOUND THAT THE LEFT FRONT TURN... Read more
EXTERIOR LIGHTING Sep 19, 2008
Incident date: Apr 8, 2008
TURN SIGNAL INDICATORS SUFFERING RUBBER ROT DAMAGE CAUSING STALK TO SNAP. THIRD INSTANCE ON SAME MOTORCYCLE. PARKED INSIDE AT HOME AND AT WORK. *TR
EXTERIOR LIGHTING Sep 19, 2008
Incident date: Apr 27, 2008
FRONT AND REAR TURN SIGNALS FALL OFF. THEY ARE DESIGNED TO FALL OFF WHEN STRUCK BY ANOTHER OBJECT, BUT IN REALITY, THEY FALL OFF DURING NORMAL USE OF THE VEHICLE. THE TURN SIGNALS DO NOT HAVE TO TOUCH ANYTHING TO FALL OFF. WHEN THEY FALL OFF THEY ARE HANGING BY A WIRE AND FLOP AROUND. AT THIS PO... Read more
EXTERIOR LIGHTING:TURN SIGNAL Sep 18, 2008
Incident date: Sep 11, 2008
I HAVE HAD A FRONT AND REAR BLINKER TO BREAK, THE RUBBER PART, RIGHT IN THE MIDDLE. NO CRASH WAS INVOLVED. COULD HAVE BEEN SOMEONE BRUSHED AGAINST MY MOTORCYCLE,BUT NOT THAT I KNOW OF. *TR
EXTERIOR LIGHTING Sep 15, 2008
Incident date: Sep 9, 2008
2 OF 4 TURN INDICATORS ON THE MOTORCYCLE HAVE FALLEN OFF; THE INDICATOR STALKS APPEAR FAULTY - RUBBER PEELS APART OR FALLS OFF LEAVING INDICATORS HANGING BY WIRES. *TR
EXTERIOR LIGHTING Sep 15, 2008
Incident date: Aug 20, 2008
RIGHT TURN SIGNAL ON 2008 KAWASAKI KLR 650 BREAK IN TWO. *TR
EXTERIOR LIGHTING Sep 13, 2008
Incident date: Sep 12, 2008
I HAVE A 2008 KAWASAKI KLR 650 DUAL PURPOSE MOTORCYCLE WITH LESS THAN 1500 MILES THAT IS KEPT IN A CLIMATE CONTROLLED GARAGE. A FEW MONTHS AGO, I NOTICED THAT THE RIGHT REAR TURN SIGNAL WAS HANGING BY THE WIRE POWERING IT, AND THAT THE RUBBER STEM WHICH MOUNTS THE TURN SIGNAL WAS TORN. I ASSUMED AT ... Read more
EXTERIOR LIGHTING Sep 10, 2008
Incident date: Jul 13, 2008
TL*THE CONTACT OWNS A 2008 KAWASAKI KLR650. THE CONTACT STATED THAT THREE OF THE FOUR TURN SIGNAL LIGHTS DETACHED FROM THE VEHICLE WITHOUT WARNING. ALSO, THE RUBBER THAT ENCASES THE WIRES IS DRY ROTTED AND BRITTLE. THE DEALER AND MANUFACTURER WERE NOTIFIED. THE CURRENT MILEAGE WAS 1,200 AND FAIL... Read more
EXTERIOR LIGHTING Sep 9, 2008
Incident date: Jul 10, 2008
2008 KAWASAKI KLR 650 RIGHT REAR TURN SIGNAL RUBBER BETWEEN THE SIGNAL AND FAIRING FALLING APART. REPAIRED WITH DUCT TAPE. *TR
EXTERIOR LIGHTING Sep 8, 2008
Incident date: Sep 1, 2008
REAR TURN SIGNALS FELL OFF WHILE JUST RIDING DOWN THE ROAD. *TR
EXTERIOR LIGHTING Sep 8, 2008
Incident date: Aug 30, 2008
TURN SIGNALS "FALL OFF" 2008 KAWASAKI KLR 650 AFTER ABOUT 2000 MILE OF NORMAL USE. RUBBER MOUNT TEARS AND ALLOWS TURN SIGNAL TO HANG FROM WIRES. DID A GOOGLE SEARCH "08 KLR BROKEN TURN SIGNAL" AND FOUND THAT IT IS A RE-OCCURRING PROBLEM. COULD CAUSE AND ACCIDENT, OR ELECTRICAL FAILURE. *TR
EXTERIOR LIGHTING Sep 8, 2008
Incident date: Aug 29, 2008
BOTH REAR TURN SIGNALS FELL OFF. THE RUBBER MOUNTS BROKE, THE LIGHTS ARE HANGING BY THE WIRES. *TR
EXTERIOR LIGHTING Sep 7, 2008
Incident date: Sep 5, 2008
TURN SIGNALS FALL OFF. *TR
EXTERIOR LIGHTING Sep 6, 2008
Incident date: Aug 15, 2008
ALL FOUR TURN SIGNALS, FRONT AND REAR HAVE FALLEN OFF AT 3,500 MILES. THE RUBBER JUST DISINTEGRATES IN YOUR HAND. *TR
EXTERIOR LIGHTING Sep 6, 2008
Incident date: Aug 1, 2008
TURN SIGNAL FELL OFF ON MOTORCYCLE(2008 KAWASAKI KLR 650). *TR
EXTERIOR LIGHTING Sep 6, 2008
Incident date: Sep 6, 2008
TURN SIGNALS ON 2008 KLR 650 FALLING OFF. *TR
EXTERIOR LIGHTING Sep 5, 2008
Incident date: Aug 29, 2008
EXTERIOR LIGHTING (BLINKERS) FELL OFF. *TR
EXTERIOR LIGHTING Sep 4, 2008
Incident date: Aug 24, 2008
TURN SIGNAL BROKE OFF. *TR
EXTERIOR LIGHTING Sep 4, 2008
Incident date: Sep 2, 2008
TURN SIGNALS BROKE AND FELL OFF. *TR
EXTERIOR LIGHTING Sep 4, 2008
Incident date: Sep 2, 2008
I HAVE BEEN DRIVING MY 2008 KAWASAKI KLR 650 ON BACK ROAD AND HIGHWAYS FOR ABOUT 6 MTHS AND 3000 MILE. YESTERDAY I FIND MY RIGHT FRONT BLINKER HANGING FROM THE WIRES. THE RUBBER THAT HOLDS THE LIGHT JUST TORE. MY DEALER TELLS ME THAT IT ISN'T COVERED BY AND I HAVE TO PAY $40 FOR A NEW STOCK LIGHT. I... Read more
EQUIPMENT ADAPTIVE/MOBILITY Sep 4, 2008
Incident date: Dec 12, 2007
ALL RUBBER GROMMETS AND PROTECTIVE BOOTS ARE DRY ROTTING AT AN ACCELERATED RATE. *TR
ELECTRICAL SYSTEM Sep 4, 2008
Incident date: Aug 30, 2008
SHORTED WIRING HARNESS UNDER GAS TANK RESULTING IN FAILURE OF 20 AMP MAIN FUSE. *TR
EXTERIOR LIGHTING Sep 4, 2008
Incident date: Aug 2, 2008
NEW 2008 KAWASAKI KLR 650. BUILD DATE OF 05/07. TURN SIGNALS FALL OFF DUE TO CRUMBLING RUBBER MOUNTS. OTHER RUBBER GROMMETS AND BOOTS ARE ALSO DISINTEGRATING. *TR
EXTERIOR LIGHTING:TURN SIGNAL Sep 2, 2008
Incident date: Aug 24, 2008
BOTH REAR TURN SIGNALS FELL OFF WITHOUT MY KNOWLEDGE WHILE RIDING ON STATE HIGHWAYS ON MY KAWASAKI 2008 KLR 650 MOTORCYCLE WITH 1200 MILES ON IT. THIS IS A KNOWN DEFECT IN THE RUBBER PART THAT ACTS AS A SPRING CONNECTOR FROM FRAME TO LIGHT. FOLLOWING MOTORISTS WERE UNABLE TO DETERMINE MY INTENTIONS.... Read more

Showing 50 of 129 complaints.

KAWASAKI KLR650 — All Years Overview

Complete safety history for the KAWASAKI KLR650 across all model years (2008–2008).

1 Total Recalls
229 Total Complaints
0 Investigations
0 Reported Crashes
1 Reported Fires
0 Reported Deaths

KAWASAKI KLR650 — Year by Year

Compare recalls and complaints across model years. Click any year to see full details.

Year Recalls Complaints
2024 0 2 View
2023 0 19 View
2022 0 3 View
2017 0 1 View
2009 0 8 View
2008 (current) 1 129
2006 0 1 View
2005 0 1 View
2003 0 7 View
2002 0 12 View
2001 0 20 View
2000 0 9 View
1999 0 7 View
1998 0 6 View
1997 0 1 View
1995 0 1 View
1993 0 2 View

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