2003 INTERNATIONAL 4000
2 recalls, 1 complaints - 85 TSBs
08V258000 Jun 5, 2008
ELECTRICAL SYSTEM
Defect Description
NAVISTAR IS RECALLING 51,588 HEAVY TRUCKS, COMMERCIAL BUSES AND SCHOOL BUSES MANUFACTURED BETWEEN NOVEMBER 21, 2000 AND MAY 21, 2008, EQUIPPED WITH ONE OR MORE REMOTE POWER MODULES. THE POTTING MATERIAL THAT ENCAPSULATES THE CIRCUIT BOARD OF THE VEHICLE'S REMOTE POWER MODULE MAY NOT SUFFICIENTLY SE... Read more
Consequence
A FIRE COULD CAUSE PERSONAL INJURY OR DEATH.
Remedy
NAVISTAR WILL NOTIFY OWNERS AND REPAIR THE VEHICLES FREE OF CHARGE. THE RECALL BEGAN ON JULY 10, 2008. OWNERS MAY CONTACT NAVISTAR AT 1-280-461-1890.
02V241002 Sep 20, 2002
SERVICE BRAKES, AIR:SUPPLY:CHECK VALVE
Defect Description
ON CERTAIN HEAVY DUTY TRUCKS EQUIPPED WITH BENDIX TC-7 TRAILER CONTROL HAND-OPERATED VALVE WITH PUSH-TO-CONNECT FITTINGS. THE DELIVERY PORT IN THE VALVE BODY MAY BE PARTIALLY BLOCKED DUE TO A PROBLEM DURING THE MODING PROCESS.
Consequence
SUCH BLOCKAGE MAY SLOW THE DELIVERY AND EXHAUST OF AIR TO AND FROM THE TRAILER BRAKES WHEN THEY ARE OPERATED BY THIS HAND-OPERATED TRAILER CONTROL VALVE.
Remedy
INTERNATIONAL WILL REPLACE THE HAND-OPERATED CONTROL VALVES. OWNER NOTIFICATION BEGAN DECEMBER 31, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT INTERNATIONAL AT 1-800-448-7825.
Complaint Statistics
1 total complaints
Top Reported Components
| Component | Complaints |
|---|---|
| VEHICLE SPEED CONTROL | 1 |
VEHICLE SPEED CONTROL
Jul 11, 2014
Incident date: Jul 5, 2014
THE ENGINE NORMALLY RESPONDS TO A FAILED OPEN ACCELERATOR POSITION SENSOR CIRCUIT FAULT BY RETURNING THE ENGINE TO LOW IDLE SPEED OF 800 RPM AND DISABLING THE DRIVER'S ABILITY TO INCREASE THE ENGINE SPEED. HOWEVER IF THE OPEN CIRCUIT CORRECTS ITSELF WITHIN 30 SECONDS OF INITIATION, ENGINE SPEED COUL... Read more
Technical Service Bulletins, 2003 INTERNATIONAL 4000
85 manufacturer communications from 46 unique bulletins. TSBs describe known problems and recommended fixes from the manufacturer.
Most Affected Components
| Component | Bulletins |
|---|---|
| 110000 ELECTRICAL SYSTEM | 16 |
| 060000 ENGINE AND ENGINE COOLING | 11 |
| 118000 ELECTRICAL SYSTEM:SOFTWARE | 9 |
| 060000 ENGINE (PWS) | 7 |
| 350000 EQUIPMENT | 6 |
| 355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL | 5 |
| 010000 STEERING | 4 |
| 020000 SUSPENSION | 3 |
IK0800407
Feb 21, 2024
110000 ELECTRICAL SYSTEM
Starter Diagnostics and warranty claim procedure; all engines EXCLUDING Cummins ISB engine with Allison transmission or PSI engine.
IK0800407
Feb 21, 2024
060000 ENGINE AND ENGINE COOLING
Starter Diagnostics and warranty claim procedure; all engines EXCLUDING Cummins ISB engine with Allison transmission or PSI engine.
IK0200013
Feb 21, 2024
020000 SUSPENSION
Suggested alignment target values when performing a vehicle axle alignment.
IK0200013
Feb 21, 2024
010000 STEERING
Suggested alignment target values when performing a vehicle axle alignment.
IK0800351
Nov 21, 2023
110000 ELECTRICAL SYSTEM
J1939 Data Link Source Address Information
IK2600069
Sep 7, 2023
060000 ENGINE AND ENGINE COOLING
How to request a horsepower quote; all International and Cummins engines
IK0800407
Mar 15, 2023
110000 ELECTRICAL SYSTEM
Starter diagnostics and warranty claim procedure for all engines and all chassis EXCLUDING vehicles equipped with PSI engines or Cummins ISB engine with Allison transmissions
IK0800407
Mar 15, 2023
060000 ENGINE AND ENGINE COOLING
Starter diagnostics and warranty claim procedure for all engines and all chassis EXCLUDING vehicles equipped with PSI engines or Cummins ISB engine with Allison transmissions
IK0800351
Nov 16, 2022
110000 ELECTRICAL SYSTEM
J1939 Data link source address information
IK1201472
Sep 29, 2022
060000 ENGINE AND ENGINE COOLING
Pico Scope CCOS (Crankcase Separator Test)
IK1201469
Aug 23, 2022
060000 ENGINE AND ENGINE COOLING
PicoScope Test One Channel RCT
IK0800609
Aug 23, 2022
110000 ELECTRICAL SYSTEM
PicoScope Test for Datalink (CAN) Health Shorts & opens
IK0800610
Aug 23, 2022
110000 ELECTRICAL SYSTEM
PicoScope Test Resistance and Ohmmeter
IK0800607
Aug 23, 2022
110000 ELECTRICAL SYSTEM
PicoScope Test - Battery Loss of Charge - Parasitic Draw Test
IK2600052
Mar 14, 2022
117000 ELECTRICAL SYSTEM: INSTRUMENT CLUSTER/PANEL
Calculating pulses per mile (speedometer setting); only models equipped with International engines
IK2600052
Mar 14, 2022
110000 ELECTRICAL SYSTEM
Calculating pulses per mile (speedometer setting); only models equipped with International engines
IK1000003
Nov 2, 2021
010000 STEERING
Power Steering Diagnostics Flow / Pressure Specifications For Power Steering Gears and Power Steering Pumps
IK0800080
Nov 2, 2021
110000 ELECTRICAL SYSTEM
J1939 Data Link Troubleshooting
IK0800074
Nov 2, 2021
180000 VEHICLE SPEED CONTROL
Dual Drive Cab Throttle Position Harness for APS/IVS throttle pedals; only models with both left hand and right hand drive.
IK0800074
Nov 2, 2021
060000 ENGINE AND ENGINE COOLING
Dual Drive Cab Throttle Position Harness for APS/IVS throttle pedals; only models with both left hand and right hand drive.
IK1201299
Sep 30, 2021
356000 EQUIPMENT ADAPTIVE/MOBILITY
Engine Oil Capacities. All International electronic engines 1994 to present and Cummins ISB, ISM, or ISX engines
IK1201299
Sep 30, 2021
060000 ENGINE AND ENGINE COOLING
Engine Oil Capacities. All International electronic engines 1994 to present and Cummins ISB, ISM, or ISX engines
IK0400040
Jul 19, 2021
040000 SERVICE BRAKES, AIR
General wheel speed sensor troubleshooting
IK0400040
Jul 19, 2021
030000 SERVICE BRAKES, HYDRAULIC
General wheel speed sensor troubleshooting
IK0700112
Jun 4, 2021
060000 ENGINE AND ENGINE COOLING
Aftertreatment Clamp Corrosion; Single Can Aftertreatment Systems
IK0200013
Mar 4, 2021
020000 SUSPENSION
Suggested alignment target values when performing a vehicle axle alignment
IK1600233
Oct 9, 2020
356000 EQUIPMENT ADAPTIVE/MOBILITY
Cab Lean Concern
IK1600233
Oct 9, 2020
350000 EQUIPMENT
Cab Lean Concern
IK1600233
Oct 9, 2020
160000 STRUCTURE
Cab Lean Concern
IK2600185
Aug 28, 2020
060000 ENGINE AND ENGINE COOLING
Codes 141, 142, and 621 in a 2-box ECM/IDM; only models with 2-box ECM/IDM from 2003-2007
IK1400005
Aug 25, 2020
350000 EQUIPMENT
Driveline Information Center and Troubleshooting Procedures
IK1400005
Aug 25, 2020
060000 ENGINE (PWS)
Driveline Information Center and Troubleshooting Procedures
IK0800504
Aug 3, 2020
060000 ENGINE (PWS)
Repair Procedures for Vehicles Struck by Lightning
IK0800504
Aug 3, 2020
110000 ELECTRICAL SYSTEM
Repair Procedures for Vehicles Struck by Lightning
IK0800504
Aug 3, 2020
100000 POWER TRAIN
Repair Procedures for Vehicles Struck by Lightning
IK1900022
Jun 18, 2020
061500 ENGINE AND ENGINE COOLING:ENGINE:OIL/LUBRICATION
A/C Refrigerant and Oil Capacities
IK1600258
Mar 26, 2020
980000 UNKNOWN OR OTHER
Cleaning and Disinfecting Trucks and Buses
IK1600258
Mar 26, 2020
350000 EQUIPMENT
Cleaning and Disinfecting Trucks and Buses
IK1600258
Mar 26, 2020
220000 SEATS
Cleaning and Disinfecting Trucks and Buses
IK1600258
Mar 26, 2020
170000 LATCHES/LOCKS/LINKAGES
Cleaning and Disinfecting Trucks and Buses
IK1600258
Mar 26, 2020
150000 SEAT BELTS
Cleaning and Disinfecting Trucks and Buses
IK0800080
Feb 27, 2020
110000 ELECTRICAL SYSTEM
J1939 Data Link Troubleshooting
IK0800533
Dec 19, 2019
350000 EQUIPMENT
Key Codes and Key Cutting Information (Not for CV Series)
IK0800533
Dec 19, 2019
110000 ELECTRICAL SYSTEM
Key Codes and Key Cutting Information (Not for CV Series)
IK1201299
Sep 9, 2019
060000 ENGINE AND ENGINE COOLING
Oil Capacities; All Electronic International Engines 1994 - Present. Cummins ISB, ISM & ISX
IK1400023
Jul 15, 2019
020000 SUSPENSION
Suspension Lean Diagnostics; All models
IK0800351
Jun 26, 2019
110000 ELECTRICAL SYSTEM
J1939 Data Link Source Address Information
IK1400005
Nov 13, 2018
355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL
Driveline Information Center and Troubleshooting Procedures
IK1400005
Nov 13, 2018
350000 EQUIPMENT
Driveline Information Center and Troubleshooting Procedures
IK1400005
Nov 13, 2018
105000 POWER TRAIN:DRIVELINE
Driveline Information Center and Troubleshooting Procedures
4328530R1
Nov 1, 2018
110000 ELECTRICAL SYSTEM
Tool Instruction - BCM Programming Harness
4328530R1
Nov 1, 2018
350000 EQUIPMENT
Tool Instruction - BCM Programming Harness
IK1201299
Sep 20, 2018
060000 ENGINE (PWS)
Engine Oil Capacities All Electronic International Engines 1994 - Present. Cummins ISB, ISM & ISX
IK0800475
Sep 17, 2018
353400 EQUIPMENT:ELECTRICAL:RADIO/TAPE DECK/CD ETC.
Radio Diagnostics and Information
IK1900022
Sep 6, 2018
060000 ENGINE (PWS)
A/C Refrigerant and Oil Capacities
IK4300001
Jan 30, 2018
118000 ELECTRICAL SYSTEM:SOFTWARE
Updating OnCommand Link with Accelerator
IK0800080
Jan 22, 2018
118000 ELECTRICAL SYSTEM:SOFTWARE
J1939 Data Link Troubleshooting
IK1200921
Jan 22, 2018
118000 ELECTRICAL SYSTEM:SOFTWARE
ISX, N13, and N9 / N10 Aftertreatment Private Data Link Troubleshooting
IK1201009
Jan 19, 2018
060000 ENGINE (PWS)
Winter Front Usage
IK1201299
Jan 18, 2018
060000 ENGINE (PWS)
Engine Oil Capacities
IK2700100
Jan 10, 2018
118000 ELECTRICAL SYSTEM:SOFTWARE
OnCommand EZ-Tech
IK2500511
Dec 8, 2017
118000 ELECTRICAL SYSTEM:SOFTWARE
Using Supplier Software to Check DTCs
IK0800341
Nov 9, 2017
110000 ELECTRICAL SYSTEM
Trailer Auxiliary Switch Lamp Burning Out; Only Vehicles Equipped with Feature Code 0008TTH or 0008THG
IK0700097
Sep 22, 2017
063000 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM
NEW Ultrasonic DEF Tank Sending Unit; only models with SCR Aftertreatment system.
IK0700097
Sep 22, 2017
061200 ENGINE AND ENGINE COOLING:ENGINE:DIESEL
NEW Ultrasonic DEF Tank Sending Unit; only models with SCR Aftertreatment system.
IK0700096
Sep 5, 2017
110000 ELECTRICAL SYSTEM
Urea Quality Sensor (UQS) Supplemental Diagnostic and Service Information; only models with SCR Aftertreatment system and N9, N10, N13, A26 or Cummins ISB, ISL, ISX engines built from January 2016
IK0800546
Sep 1, 2017
060000 ENGINE AND ENGINE COOLING
HVAC fault 2609-19 with 4th Gen BCM; Only models equipped with 4th generation BCM
IK1900022
Jun 30, 2017
357100 EQUIPMENT:APPLIANCE:AIR CONDITIONER
A/C Refrigerant and Oil Capacities
IK2900030
Jun 29, 2017
118000 ELECTRICAL SYSTEM:SOFTWARE
Dealer EZ-Tech and Diagnostic Software Support Resource Center
IK0800080
Jun 28, 2017
118000 ELECTRICAL SYSTEM:SOFTWARE
J1939 Data Link Troubleshooting
IK1201363
Jun 27, 2017
070000 FUEL SYSTEM, GASOLINE
CPA Injector Misfire Detection; Only models with 2004 thru 2017 International engines.
IK2700100
Jun 21, 2017
355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL
OnCommand EZTech
IK1201360
Jun 7, 2017
355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL
Cylinder Performance Analyzer (CPA) Resource Center; Only models with 2004 thru 2017 International engines.
IK2700090
Jun 5, 2017
355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL
OnCommand EZ-Tech Download Center
IK0500038
Jan 30, 2017
010000 STEERING
Steering Shake, Shimmy, Shudder, or Steering Vibration; only with 14k front weight rated axles and below
IK0500058
Jan 23, 2017
010000 STEERING
Steering Fluids
IK0800080
Jan 12, 2017
118000 ELECTRICAL SYSTEM:SOFTWARE
J1939 Data Link Troubleshooting
IK0800351
Jan 9, 2017
118000 ELECTRICAL SYSTEM:SOFTWARE
J1939 Data Link Source Address Information
IK1201248
Jan 3, 2017
062000 ENGINE AND ENGINE COOLING:COOLING SYSTEM
Cooling System Flush Procedure
IK1200029
Jul 25, 2016
062100 ENGINE AND ENGINE COOLING:COOLING SYSTEM:RADIATOR ASSEMBLY
RADIATOR INTERNAL RESTRICTION AND FLUSH PROCEDURE
IK-1500051
Mar 23, 2016
355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL
IK1500051 - DAVCO FUEL PRO 382 TECHNICAL MANUAL, INSTALLATION, DIAGNOSTICS, AND SERVICE
IK0800080
Oct 1, 2014
353000 EQUIPMENT:ELECTRICAL
J1939 Data Link Troubleshooting
IK-0800219
Aug 29, 2014
060000 ENGINE (PWS)
INTERNATIONAL/NAVISTAR: A NEW DESIGN APS SENSORS (ACCELERATOR POSITION SENSOR) HAS BEEN DEVELOPED TO REPLACED OPEN/CLOSED IVS SWITCHES IN OLD SENSORS. *PE UPDATED 11/6/2013 *JS UPDATED 1/27/15. *PE
IK1300069
Apr 29, 2014
180000 VEHICLE SPEED CONTROL
Vehicle Speed ( VSS ) Surge in Cruise Control or When Shifting Transmission From High to Low Range; only models with transfer case.
IK1300069
Apr 29, 2014
100000 POWER TRAIN
Vehicle Speed ( VSS ) Surge in Cruise Control or When Shifting Transmission From High to Low Range; only models with transfer case.
INTERNATIONAL 4000 - All Years Overview
Complete safety history for the INTERNATIONAL 4000 across all model years (1990, 2009).
18
Total Recalls
6
Total Complaints
0
Investigations
1
Reported Crashes
0
Reported Fires
0
Reported Deaths