2002 FORD F-650

1 recalls, 8 complaints - 29 TSBs

02V024000 Jan 18, 2002
SERVICE BRAKES, AIR:SUPPLY:HOSES, LINES/PIPING, AND FITTINGS
Defect Description
CERTAIN MEDIUM DUTY PICKUP TRUCKS EQUIPPED WITH AIR BRAKES THAT INCLUDE THE OPTIONAL TRAILER PACKAGE FAIL TO COMPLY WITH THE REQUIREMENTS OF FMVSS NO. 121, "AIR BRAKE SYSTEMS." THE AIR BRAKE LINES CONNECTED TO THE TRACTOR PROTECTION VALVE ARE MISROUTED.
Consequence
A LEAK IN THE PRIMARY AIR CIRCUIT OR SECONDARY AIR CIRCUIT COULD RESULT IN A REDUCTION OR LOSS OF THE TRAILER BRAKE EFFECTIVENESS, INCREASING THE RISK OF A CRASH.
Remedy
DEALERS WILL RE-ROUTE THE AIR LINES CONNECTED TO THE TRACTOR PROTECTION VALVE. OWNER NOTIFICATION BEGAN JANUARY 31, 2002. OWNERS WHO DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT FORD AT 1-800-248-0186.
546 vehicles affected
Manufacturer: FORD MOTOR COMPANY

Complaint Statistics

8 total complaints

Top Reported Components

ComponentComplaints
POWER TRAIN:CLUTCH ASSEMBLY2
POWER TRAIN:DRIVELINE:UNIVERSAL JOINT1
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:MASTER CYLINDER1
EXTERIOR LIGHTING:TAIL LIGHTS1
SERVICE BRAKES1
ELECTRICAL SYSTEM1
EXTERIOR LIGHTING1
SERVICE BRAKES Nov 12, 2015
Incident date: Nov 11, 2015
WHEN IT RAINS OUT IT MAY START ON ITS OWN TURN LIGHTS ON SITTING IN THE DRIVEWAY IN THE MIDDLE OF THE NIGHT WAS THE FIRST TIME IT ALWAYS STARTS WHILE SITTING TOLD THERE WAS A PROBLEM WITH WATER GETTING IN GEM MODUEL.
ELECTRICAL SYSTEM Nov 12, 2015
Incident date: Nov 11, 2015
WHEN IT RAINS OUT IT MAY START ON ITS OWN TURN LIGHTS ON SITTING IN THE DRIVEWAY IN THE MIDDLE OF THE NIGHT WAS THE FIRST TIME IT ALWAYS STARTS WHILE SITTING TOLD THERE WAS A PROBLEM WITH WATER GETTING IN GEM MODUEL.
EXTERIOR LIGHTING Nov 12, 2015
Incident date: Nov 11, 2015
WHEN IT RAINS OUT IT MAY START ON ITS OWN TURN LIGHTS ON SITTING IN THE DRIVEWAY IN THE MIDDLE OF THE NIGHT WAS THE FIRST TIME IT ALWAYS STARTS WHILE SITTING TOLD THERE WAS A PROBLEM WITH WATER GETTING IN GEM MODUEL.
POWER TRAIN:CLUTCH ASSEMBLY Aug 27, 2003
Incident date: Jun 28, 2002
THE HYDRAULIC UNIT SLAVE CYLINDER WHEN PUSHING INTO THE CLUTCH DISENGAGED, WHICH CAUSED THE VEHICLE TO ACCELERATE SIMULTANEOUSLY. *AK FLUID LEAKED OUT OF THE MASTER CYLINDER AND WAS REMOVED AND REPLACED. *SCC ALSO THE TAIL LIGHT WAS REPLACED *JB
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:MASTER CYLINDER Aug 27, 2003
Incident date: Jun 28, 2002
THE HYDRAULIC UNIT SLAVE CYLINDER WHEN PUSHING INTO THE CLUTCH DISENGAGED, WHICH CAUSED THE VEHICLE TO ACCELERATE SIMULTANEOUSLY. *AK FLUID LEAKED OUT OF THE MASTER CYLINDER AND WAS REMOVED AND REPLACED. *SCC ALSO THE TAIL LIGHT WAS REPLACED *JB
EXTERIOR LIGHTING:TAIL LIGHTS Aug 27, 2003
Incident date: Jun 28, 2002
THE HYDRAULIC UNIT SLAVE CYLINDER WHEN PUSHING INTO THE CLUTCH DISENGAGED, WHICH CAUSED THE VEHICLE TO ACCELERATE SIMULTANEOUSLY. *AK FLUID LEAKED OUT OF THE MASTER CYLINDER AND WAS REMOVED AND REPLACED. *SCC ALSO THE TAIL LIGHT WAS REPLACED *JB
POWER TRAIN:DRIVELINE:UNIVERSAL JOINT Jul 7, 2003
Incident date: Jul 3, 2003
CLUTCH PEDAL STUCK AT FLOOR. @ 3,548 MILES ON TRUCK. INSTALLED DRIVE LINE AND ORDERED CLUTCH PEDAL SPRING (108T REPLACED CLUTCH MASTER ASSM AND RECALL SPG. ADJ. CLUTCH). 33,071 MILES NOTE ON OIL CHANGE INVOICE CLUTCH RETURN SPRING AT TRANS BROKE NEED REPAIR ASAP ALSO U-JOINT CLIP OFF NEED REPAIR, RE... Read more
POWER TRAIN:CLUTCH ASSEMBLY Jul 7, 2003
Incident date: Jul 3, 2003
CLUTCH PEDAL STUCK AT FLOOR. @ 3,548 MILES ON TRUCK. INSTALLED DRIVE LINE AND ORDERED CLUTCH PEDAL SPRING (108T REPLACED CLUTCH MASTER ASSM AND RECALL SPG. ADJ. CLUTCH). 33,071 MILES NOTE ON OIL CHANGE INVOICE CLUTCH RETURN SPRING AT TRANS BROKE NEED REPAIR ASAP ALSO U-JOINT CLIP OFF NEED REPAIR, RE... Read more

Technical Service Bulletins, 2002 FORD F-650

29 manufacturer communications from 29 unique bulletins. TSBs describe known problems and recommended fixes from the manufacturer.

Most Affected Components

ComponentBulletins
061000 ENGINE AND ENGINE COOLING:ENGINE7
102000 POWER TRAIN:MANUAL TRANSMISSION2
980000 UNKNOWN OR OTHER2
101100 POWER TRAIN:CLUTCH ASSEMBLY:PEDAL/HAND LEVER(MOTORCYCLE)2
138000 VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM2
090000 FUEL SYSTEM, OTHER2
020000 SUSPENSION2
111000 ELECTRICAL SYSTEM:12V/24V/48V BATTERY1
19015 Jan 1, 2006
090000 FUEL SYSTEM, OTHER
FUEL CONDITIONER. LOW POWER, POOR FUEL ECONOMY, FUEL GELLING IN COLD WEATHER, EXCESSIVE WHITE SMOKE ON COLD START, HARD START, OR COKING OF COMPONENTS EXPOSED TO EXHAUST. *TT
05174 Oct 7, 2005
138000 VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM
VACUUM PUMP INOPERATIVE OR RUNS CONTINUOUSLY - CLIMATE CONTROL DEFAULTS TO DEFROST MODE. *TT
18735 Jul 1, 2005
121000 EXTERIOR LIGHTING:HEADLIGHTS
HEADLIGHT ADJUSTMENT - CHASSIS CAB INCOMPLETE VEHICLES. *TT
18223 Oct 1, 2004
033100 SERVICE BRAKES, HYDRAULIC:POWER ASSIST:VACUUM
VACUUM PUMP INOPERATIVE OR RUNS CONTINUOUSLY - CLIMATE CONTROL DEFAULTS TO DEFROST. OASIS. TO ALSO INCLUDE 2005 SUPER DUTY F-SERIES, EXCURSION, AND F650/750. *TT
18217 Oct 1, 2004
090000 FUEL SYSTEM, OTHER
MULTIPLE VEHICLES - FUEL LEVEL INDICATION CONCERNS - SERVICE TIP. VARIOUS MODELS INCLUDING 2005 SUPER DUTY F-SERIES, EXCURSION, EXPEDITION, EXPLORER, MOUNTAINEER AND AVIATOR. *TT
17406 Sep 1, 2004
061000 ENGINE AND ENGINE COOLING:ENGINE
LOW POWER, POOR FUEL ECONOMY, FUEL GELLING COLD, EXCESSIVE WHITE SMOKE COLD, OR HARD START. *MJ THIS OASIS UPDATES PREVIOUS OASIS DATED 12/01/03. *TT
04168 Aug 23, 2004
138000 VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM
VACUM PUMP INOPERATIVE OR RUNS CONTINUOSLY - CLIMATE CONTROL DEFAULT TO DEFROST. *AR
032150 Mar 8, 2004
061000 ENGINE AND ENGINE COOLING:ENGINE
HIGH PRESSURE OIL PUMP LEAK ON VEHICLES EQUIPPED WITH 7.3L DIESEL ENGINE. *TT
02219 Jan 1, 2004
114400 ELECTRICAL SYSTEM:WIRING:FUSES AND CIRCUIT BREAKERS
ADDING ADDITIONAL BULBS TO TURN INDICATOR OR HAZARD FLASHER CIRCUITS - SERVICE TIPS. *TT
032146 Oct 30, 2003
061000 ENGINE AND ENGINE COOLING:ENGINE
ENGINE OIL PAN CORROSION ON VEHICLES EQUIPPED WITH THE 7.3L DIESEL ENGINE. VARIOUS MODELS INCLUDING 2003 SUPER DUTY F SERIES. *TT
032147 Oct 30, 2003
061000 ENGINE AND ENGINE COOLING:ENGINE
SOME MEDIUM DUTY VEHICLES EQUIPPED WITH THE 7.3L POWERSTROKE DIESEL ENGINE MAY EXHIBIT KNOCKING OR CACKLING NOISE COMING FROM THE ENGINE. AVAILABILITY OF FUEL SYSTEM ACCUMULATOR. *TT
16258 Oct 30, 2003
110000 ELECTRICAL SYSTEM
VEHICLES EQUIPPED WITH A 7.3L ENGINE (AFTER SERIAL NUMBER 0661894) - UNDER VALVE COVER (UVC) HARNESS RETAINER CLIP RELEASED FOR SERVICE. INCLUDES 2003 ECONOLINE, SUPER DUTY, F650/750 AND EXCURSION. *TT
030705 Apr 1, 2003
101100 POWER TRAIN:CLUTCH ASSEMBLY:PEDAL/HAND LEVER(MOTORCYCLE)
CLUTCH PEDAL GOES TO FLOOR - CLUTCH WILL NOT FULLY DISENGAGE. *TT
0333 Feb 17, 2003
102000 POWER TRAIN:MANUAL TRANSMISSION
FLYWHEEL HOUSING DAMAGE ON VEHICLES EQUIPPED WITH CATERPILLAR ENGINE AND SPICER 7 SPEED MANUAL TRANSMISSION. *TT
02226 Nov 11, 2002
061000 ENGINE AND ENGINE COOLING:ENGINE
NOISE-KNOCKING/CACKLING COMING FROM ENGINE-VEHICLES WITH 7.3L ENGINE-AVAILABILITY OF FUEL SYSTEM ACCUMULATOR. *MJ
16397 Nov 1, 2002
105000 POWER TRAIN:DRIVELINE
DRIVELINE NOISE. *MJ
16291 Oct 1, 2002
061110 ENGINE AND ENGINE COOLING:ENGINE:GASOLINE:BELTS AND ASSOCIATED PULLEYS
LOUD SQUEALING NOISE FROM THE ENGINE AREA WHEN THE ENGINE FAN CLUTCH IS UNDER LOAD WHILE OPERATED IN HOT DUSTY CLIMATES. VEHICLES EQUIPPED WITH A 7.3L ENGINE. *TT
02181 Sep 16, 2002
020000 SUSPENSION
SUSPENSION-VEHICLE LEAN CORRECTION PROCEDURE. *MJ
02177 Sep 2, 2002
061000 ENGINE AND ENGINE COOLING:ENGINE
COOLING SYSTEM-MOTORCRAFT PREMIUM GOLD ENGINE COOLANT-SERIVCE TIPS. *MJ
15921 May 1, 2002
061000 ENGINE AND ENGINE COOLING:ENGINE
CONCERNS WITH ENGINE OIL LEAKING FROM CYLINDER HEAD. *TT
15862 May 1, 2002
020000 SUSPENSION
SUBJECT PERTAINS TO A LEAN / SAG TO THE LEFT CONDITION. *TT
15841 Apr 1, 2002
105500 POWER TRAIN:DRIVELINE:DIFFERENTIAL UNIT
SOME VEHICLES MAY EXHIBIT DRIVELINE VIBRATION AT ANY SPEED. *TT
0263 Apr 1, 2002
034000 SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS
INFORMATION ON GEL-LIKE SUBSTANCE FLOATING ON TOP OF FLUID IN MASTER CYLINDER. *TT
0261 Apr 1, 2002
101100 POWER TRAIN:CLUTCH ASSEMBLY:PEDAL/HAND LEVER(MOTORCYCLE)
CLUTCH PEDAL CONCERNS WHICH GOES TO THE FLOOR AND / OR WILL NOT FULLY DISENGAGE. *TT
0256 Mar 18, 2002
980000 UNKNOWN OR OTHER
THIS BULLETIN INVOLVES PROPER PROCEDURES FOR PREPARATION OF SERVICE SHEET METAL PARTS COATED WITH ELECTRO DEPOSITION PRIMER (E-COAT). *TT
0245 Mar 4, 2002
111000 ELECTRICAL SYSTEM:12V/24V/48V BATTERY
INFORMATION REGARDING DISCHARGED BATTERY CHARGING SERVICE TIPS AND GUIDELINES. *TT
15698 Mar 1, 2002
106000 POWER TRAIN:AXLE ASSEMBLY
SUBJECT REGARDING REAR AXLE OIL PINION SEAL LEAK. *TT
15534 Jan 1, 2002
102000 POWER TRAIN:MANUAL TRANSMISSION
INFORMATION REGARDING FAILURE OF THE CLUTCH MASTER CYLINDER.*YH
15566 Jan 1, 2002
980000 UNKNOWN OR OTHER
SOME VEHICLES MAY EXHIBIT A TACKY SURFACE ON THE INSTRUMENT PANEL (IP). *TT

FORD F-650 - All Years Overview

Complete safety history for the FORD F-650 across all model years (1999, 2022).

21 Total Recalls
61 Total Complaints
0 Investigations
0 Reported Crashes
0 Reported Fires
0 Reported Deaths

FORD F-650 - Year by Year

Compare recalls and complaints across model years. Click any year to see full details.

Year Recalls Complaints
2026 0 3 View
2022 1 2 View
2021 3 8 View
2017 0 12 View
2016 0 4 View
2012 1 1 View
2011 2 3 View
2009 1 0 View
2008 1 0 View
2007 1 0 View
2003 0 2 View
2002 (current) 1 8
2001 3 13 View
2000 6 5 View
1999 1 0 View

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