2004 FORD E-250

18 recalls, 14 complaints - 70 TSBs

11E047000 Nov 8, 2011
FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY
Defect Description
FORD IS RECALLING CERTAIN REPLACEMENT FUEL TANKS THAT COULD BE INSTALLED INTO MODEL YEAR 2004 THROUGH 2008 E-150, E-250, AND E-350 VANS AND WAGONS. THE AFFECTED FUEL TANKS HAVE AN EXTRA OBDII SENSOR HOLE ON THE TOP OF THE TANK THAT MAY NOT BE PROPERLY SEALED AND MAY LEAK FUEL.
Consequence
A FUEL LEAK IN THE PRESENCE OF AN IGNITION SOURCE MAY RESULT IN A FIRE.
Remedy
FORD WILL NOTIFY OWNERS, AND DEALERS WILL REPLACE THE FUEL TANKS FREE OF CHARGE. THE SAFETY RECALL BEGAN ON NOVEMBER 28, 2011. OWNERS MAY CONTACT FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-800-232-5952.
17 vehicles affected
Manufacturer: FORD MOTOR COMPANY
09V325000 Aug 3, 2009
EQUIPMENT ADAPTIVE/MOBILITY
Defect Description
QUALITY VANS IS RECALLING CERTAIN MODEL YEAR 2004 THROUGH 2008 VANS MANUFACTURED BETWEEN AUGUST 2005 AND NOVEMBER 2007, EQUIPPED WITH RICON PLATFORM STYLE WHEELCHAIR LIFTS. THESE VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 404, "PLATFORM LIFT INSTALLAT... Read more
Consequence
THE USER OF THE LIFT COULD BE INJURED SHOULD THE LIFT MOVE UNINTENTIONALLY.
Remedy
QUALITY VANS IS WORKING WITH RICON TO CORRECT THE WHEELCHAIR LIFTS FREE OF CHARGE (PLEASE SEE 07E095). OWNERS MAY CONTACT RICON AT 1-818-267-3000 OR QUALITY VANS AT 1-480-464-7007.
14 vehicles affected
Manufacturer: QUALITY VANS
09V326000 Aug 3, 2009
EQUIPMENT ADAPTIVE/MOBILITY
Defect Description
QUALITY VANS IS RECALLING CERTAIN MODEL YEAR 2004 THROUGH 2006 VANS EQUIPPED WITH RICON PLATFORM STYLE WHEELCHAIR LIFTS. THESE VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 404, "PLATFORM LIFT INSTALLATIONS IN MOTOR VEHICLES." THE ANTI-STOW INTERLOCK MA... Read more
Consequence
THE USER OF THE LIFT COULD BE INJURED SHOULD THE LIFT MOVE UNINTENTIONALLY.
Remedy
QUALITY VANS IS WORKING WITH RICON TO CORRECT THE WHEELCHAIR LIFTS FREE OF CHARGE (PLEASE SEE 07E097). OWNERS MAY CONTACT RICON AT 1-818-267-3000 OR QUALITY VANS AT 1-480-464-7007.
8 vehicles affected
Manufacturer: QUALITY VANS
09V296000 Jul 29, 2009
EQUIPMENT ADAPTIVE/MOBILITY
Defect Description
ACCESS MOBILITY IS RECALLING 3 MODEL YEAR 2004 FORD E-250 AND MODEL YEAR 2006 DODGE SPRINTER VANS EQUIPPED WITH RICON PLATFORM STYLE WHEELCHAIR LIFTS. THESE LIFTS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 403, "PLATFORM LIFT SYSTEM ACCESSIBLE FOR MOTOR VEHICL... Read more
Consequence
A LIFT OCCUPANT CAN BE INJURED SHOULD THE LIFT BEGIN TO STOW UNINTENTIONALLY.
Remedy
ACCESS MOBILITY IS WORKING WITH RICON TO CORRECT THE WHEELCHAIR LIFTS FREE OF CHARGE (PLEASE SEE 07E097). OWNERS MAY CONTACT RICON AT 1-818-267-3000.
3 vehicles affected
Manufacturer: ACCESS MOBILITY CENTER
09V298000 Jul 29, 2009
EQUIPMENT ADAPTIVE/MOBILITY
Defect Description
R&R MOBILITY IS RECALLING 7 VANS EQUIPPED WITH RICON PLATFORM STYLE WHEELCHAIR LIFTS. THESE LIFTS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 403, "PLATFORM LIFT SYSTEM ACCESSIBLE FOR MOTOR VEHICLES." THE ANTI-STOW INTERLOCK MAY NOT DETECT THE PRESENCE OF A WH... Read more
Consequence
A LIFT OCCUPANT CAN BE INJURED SHOULD THE LIFT BEGIN TO STOW UNINTENTIONALLY.
Remedy
R&R MOBILITY IS WORKING WITH RICON TO CORRECT THE WHEELCHAIR LIFTS FREE OF CHARGE (PLEASE SEE 07E097). OWNERS MAY CONTACT RICON AT 1-818-267-3000.
7 vehicles affected
Manufacturer: R&R MOBILITY VANS & LIFTS INC.
09V304000 Jul 29, 2009
EQUIPMENT ADAPTIVE/MOBILITY
Defect Description
VAN PRODUCTS IS RECALLING 8 VANS EQUIPPED WITH RICON PLATFORM STYLE WHEELCHAIR LIFTS. THESE LIFTS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 403, "PLATFORM LIFT SYSTEM ACCESSIBLE FOR MOTOR VEHICLES," THE ANTI-STOW INTERLOCK MAY NOT DETECT THE PRESENCE OF A WHE... Read more
Consequence
A LIFT OCCUPANT CAN BE INJURED SHOULD THE LIFT BEGIN TO STOW UNINTENTIONALLY.
Remedy
VAN PRODUCTS IS WORKING WITH RICON TO CORRECT THE WHEELCHAIR LIFTS FREE OF CHARGE (PLEASE SEE 07E097). OWNERS MAY CONTACT RICON AT 1-818-267-3000.
8 vehicles affected
Manufacturer: VAN PRODUCTS MOBILITY & COMMERCIAL
09V295000 Jul 29, 2009
EQUIPMENT ADAPTIVE/MOBILITY
Defect Description
ACCESS MOBILITY IS RECALLING 3 MODEL YEAR 2004 FORD E-250 AND MODEL YEAR 2006 DODGE SPRINTER VANS EQUIPPED WITH RICON PLATFORM STYLE WHEELCHAIR LIFT. THE VEHICLE FAILS TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 404, "PLATFORM LIFT INSTALLATIONS ON MOTOR VEHICLES." ... Read more
Consequence
THE USER OF THE LIFT COULD BE INJURED SHOULD THE LIFT MOVE UNINTENTIONALLY.
Remedy
ACCESS MOBILITY IS WORKING WITH RICON TO CORRECT THE WHEELCHAIR LIFT FREE OF CHARGE (PLEASE SEE 07E095). OWNERS MAY CONTACT RICON AT 1-818-267-3000.
3 vehicles affected
Manufacturer: ACCESS MOBILITY CENTER
09V303000 Jul 29, 2009
EQUIPMENT ADAPTIVE/MOBILITY
Defect Description
VAN PRODUCTS IS RECALLING 8 VANS EQUIPPED WITH RICON PLATFORM STYLE WHEELCHAIR LIFTS. THE LIFT FAILS TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 404, "PLATFORM LIFT INSTALLATIONS ON MOTOR VEHICLES." THE THRESHOLD WARNING SYSTEM MAY NOT DETECT THE PRESENCE OF A WHEE... Read more
Consequence
THE USER OF THE LIFT COULD BE INJURED SHOULD THE LIFT MOVE UNINTENTIONALLY.
Remedy
VAN PRODUCTS IS WORKING WITH RICON TO CORRECT THE WHEELCHAIR LIFT FREE OF CHARGE (PLEASE SEE 07E095). OWNERS MAY CONTACT RICON AT 1-818-267-3000.
8 vehicles affected
Manufacturer: VAN PRODUCTS MOBILITY & COMMERCIAL
09V297000 Jul 29, 2009
EQUIPMENT ADAPTIVE/MOBILITY
Defect Description
R&R MOBILITY IS RECALLING 7 VANS EQUIPPED WITH RICON PLATFORM STYLE WHEELCHAIR LIFT. THESE VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 404, "PLATFORM LIFT INSTALLATIONS ON MOTOR VEHICLES." THE THRESHOLD WARNING SYSTEM MAY NOT DETECT THE PRESENCE OF A ... Read more
Consequence
THE USER OF THE LIFT COULD BE INJURED SHOULD THE LIFT MOVE UNINTENTIONALLY.
Remedy
R&R MOBILITY IS WORKING WITH RICON TO CORRECT THE WHEELCHAIR LIFT FREE OF CHARGE (PLEASE SEE 07E095). OWNERS MAY CONTACT RICON AT 1-818-267-3000.
7 vehicles affected
Manufacturer: R&R MOBILITY VANS & LIFTS INC.
09V243000 Jun 29, 2009
EQUIPMENT ADAPTIVE/MOBILITY
Defect Description
HANDICAPPED DRIVER SERVICES IS RECALLING 3 MODEL YEAR 2004 AND 2005 FORD E-250 TRANSIT BUSES BUILT ON FORD CHASSIS AND EQUIPPED WITH RICON PLATFORM STYLE WHEELCHAIR LIFTS. THESE VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 404, "PLATFORM LIFT INSTALLATI... Read more
Consequence
THE USER OF THE LIFT COULD BE INJURED SHOULD THE LIFT MOVE UNINTENTIONALLY.
Remedy
HANDICAPPED DRIVER SERVICES IS WORKING WITH RICON TO CORRECT THE WHEELCHAIR LIFTS FREE OF CHARGE (PLEASE SEE 07E097). OWNERS MAY CONTACT RICON AT 1-818-267-3000 OR HANDICAPPED DRIVER SERVICES AT 1-770-422-9674.
3 vehicles affected
Manufacturer: HANDICAPPED DRIVER SERVICES, INC.
09V242000 Jun 26, 2009
EQUIPMENT ADAPTIVE/MOBILITY
Defect Description
HANDICAPPED DRIVER SERVICES IS RECALLING 3 MODEL YEAR 2004 AND 2005 FORD E-250 RENTAL VANS BUILT ON FORD CHASSIS AND EQUIPPED WITH RICON PLATFORM STYLE WHEELCHAIR LIFTS. THESE VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 404, "PLATFORM LIFT INSTALLATION... Read more
Consequence
THE USER OF THE LIFT COULD BE INJURED SHOULD THE LIFT MOVE UNINTENTIONALLY.T
Remedy
HANDICAPPED DRIVER SERVICES IS WORKING WITH RICON TO CORRECT THE WHEELCHAIR LIFTS FREE OF CHARGE (PLEASE SEE 07E095). OWNERS MAY CONTACT RICON AT 1-818-267-3000 OR HANDICAPPED DRIVER SERVICES AT 1-770-422-9674.
3 vehicles affected
Manufacturer: HANDICAPPED DRIVER SERVICES, INC.
09V100000 Mar 27, 2009
EQUIPMENT ADAPTIVE/MOBILITY
Defect Description
VAN CONVERSIONS IS RECALLING 52 MY 2004-2007 FORD E-150, E-250 E-350 AND MY 2006 GM SAVANNA 3500 VANS BUILT ON FORD AND GM CHASSIS AND EQUIPPED WITH RICON PLATFORM STYLE WHEELCHAIR LIFTS. THESE LIFTS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 403, "PLATFORM LI... Read more
Consequence
A LIFT OCCUPANT CAN BE INJURED SHOULD THE LIFT BEGIN TO STOW UNINTENTIONALLY.
Remedy
VAN CONVERSIONS IS WORKING WITH RICON TO CORRECT THE WHEELCHAIR LIFTS FREE OF CHARGE (PLEASE SEE 07E097). OWNERS MAY CONTACT RICON AT 1-818-267-3000 OR VAN CONVERSIONS AT 610-837-0707.
52 vehicles affected
Manufacturer: VAN CONVERSIONS OF LEHIGH VALLEY INC.
09V102000 Mar 27, 2009
EQUIPMENT ADAPTIVE/MOBILITY
Defect Description
VAN CONVERSIONS IS RECALLING 74 MY 2004-2007 FORD E-150, E-250 E-350 AND MY 2006 GM SAVANNA 3500 VANS BUILT ON FORD AND GM CHASSIS AND EQUIPPED WITH RICON PLATFORM STYLE WHEELCHAIR LIFTS. THESE VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 404, "PLATFORM... Read more
Consequence
THE USER OF THE LIFT COULD BE INJURED SHOULD THE LIFT MOVE UNINTENTIONALLY.
Remedy
VAN CONVERSIONS IS WORKING WITH RICON TO CORRECT THE WHEELCHAIR LIFTS FREE OF CHARGE (PLEASE SEE 07E095). OWNERS MAY CONTACT RICON AT 1-818-267-3000 OR VAN CONVERSIONS AT 610-837-0707.
74 vehicles affected
Manufacturer: VAN CONVERSIONS OF LEHIGH VALLEY INC.
06E056000 Jun 13, 2006
FUEL SYSTEM, GASOLINE
Defect Description
CERTAIN AFTERMARKET FUEL FILTERS SOLD UNDER THE PUROLATOR BRAND NAME, P/N F65277, SHIPPED FROM JANUARY 16 THROUGH JUNE 2, 2006, FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. DUE TO INCORRECT DESIGN, THE QUICK CONNECTORS MAY NOT FULLY SEAT WITH THE TUBE INTERFACE, EVEN THOUGH THE PERSON MAKING THE... Read more
Consequence
FAILURE OF THIS CONNECTION COULD LEAD TO FUEL SPILLAGE AND, IN THE PRESENCE OF AN IGNITION SOURCE, A FIRE COULD OCCUR.
Remedy
UFI WILL NOTIFY OWNERS AND REPLACE THE FILTERS FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 4, 2006. OWNERS MAY CONTACT UFI FILTERS USA AT 800-230-5876.
58,640 vehicles affected
Manufacturer: UFI FILTERS USA
04V589000 Dec 15, 2004
EQUIPMENT ADAPTIVE/MOBILITY
Defect Description
ON CERTAIN VANS BUILT ON FORD E250/E350 CHASSIS AND EQUIPPED WITH SURE-LOK WHEELCHAIR SECUREMENT SYSTEMS, THE SPROCKET TEETH OF THE RETRACTOR ASSEMBLY IS OUT OF ALIGNMENT.
Consequence
IN THE EVENT OF A VEHICLE CRASH, THE WHEELCHAIR MAY NOT BE ADEQUATELY SECURED POSSIBLY RESULTING IN INJURIES TO A WHEELCHAIR OCCUPANT.
Remedy
DEALERS WILL INSPECT AND REPLACE THE WHEELCHAIR SECUREMENT RETRACTORS AS NECESSARY. SURE-LOK IS CONDUCTING THE OWNER NOTIFICATION AND REMEDY FOR THIS CAMPAIGN. OWNERS SHOULD CONTACT SURE-LOCK AT 1-908-231-1804 OR ACCUBUILT AT 419-222-1501.
501 vehicles affected
Manufacturer: ACCUBUILT, INC.
04V562000 Nov 26, 2004
EQUIPMENT ADAPTIVE/MOBILITY
Defect Description
ON CERTAIN VANS EQUIPPED WITH SURE-LOK WHEELCHAIR SECUREMENT SYSTEMS, THE SPROCKET TEETH OF THE RETRACTOR ASSEMBLY IS OUT OF ALIGNMENT.
Consequence
IN THE EVENT OF A VEHICLE CRASH, THE WHEELCHAIR MAY NOT BE ADEQUATELY SECURED POSSIBLY RESULTING IN INJURIES TO A WHEELCHAIR OCCUPANT.
Remedy
DEALERS WILL INSPECT AND REPLACE THE WHEELCHAIR SECUREMENT RETRACTORS AS NECESSARY. SURE-LOK WILL HANDLE THE REPAIRS FOR THIS CAMPAIGN. OWNERS SHOULD CONTACT SURE-LOCK AT 1-908-231-1804 OR MOBILITYWORKS AT 1-800-769-8267.
1,660 vehicles affected
Manufacturer: MOBILITY WORKS
04V444000 Sep 13, 2004
ELECTRICAL SYSTEM:WIRING
Defect Description
ON CERTAIN VANS, A DIODE IN THE ANTI-LOCK BRAKING SYSTEM (ABS) MODULE MAY EXPERIENCE AN ELECTRICAL SHORT.
Consequence
THE ELECTRICAL SHORT MAY CAUSE AN ABS MALFUNCTION THAT WOULD ILLUMINATE THE ABS WARNING LIGHT, OR THE MODULE MAY OVERHEAT RESULTING IN A BURNING ODOR, SMOKE, AND/OR FIRE. THIS CONDITION MAY OCCUR WHILE THE VEHICLE IS BEING DRIVEN OR UNATTENDED.
Remedy
DEALERS WILL INSTALL A NEW FUSE IN THE ABS CIRCUIT AND INSTALL A HEAT SHIELD OVER THE ABS MODULE. THE RECALL BEGAN ON OCTOBER 15, 2004. OWNERS SHOULD CONTACT FORD AT 1-800-392-3673. ALSO FORD IS EXTENDING THE LIMITED WARRANTY (FOR A ONE TIME REPLACEMENT) OF THE ABS MODULE FOR A TOTAL OF 10 YEA... Read more
214,849 vehicles affected
Manufacturer: FORD MOTOR COMPANY
04V445000 Sep 13, 2004
ENGINE AND ENGINE COOLING
Defect Description
ON CERTAIN VANS, THE AIR FILTER ELEMENT MATERIAL PROCESS RESULTED IN AN AIR FILTER PAPER ELEMENT THAT CAN SMOLDER OR BURN. THIS CHANGE IN FILTER PAPER COMPOSITION COMBINED WITH THE CONFIGURATION OF THE AIR INDUCTION SYSTEM, MAY ALLOW HOT CARBON PARTICLES TO CONTACT THE AIR FILTER ELEMENT DURING CER... Read more
Consequence
THESE HOT PARTICLES MAY IGNITE THE AIR FILTER ELEMENT WITH THE POTENTIAL FOR AIR INDUCTION SYSTEM DAMAGE OR UNDERHOOD FIRE.
Remedy
DEALERS WILL INSPECT AND REPLACE THE AIR FILTER ELEMENT. THE RECALL BEGAN SEPTEMBER 27, 2004. OWNERS SHOULD CONTACT FORD AT 1-800-392-3673. ALSO FORD IS EXTENDING THE LIMITED WARRANTY (FOR A ONE TIME REPLACEMENT) OF THE ABS MODULE FOR A TOTAL OF 10 YEARS OR 150,000 MILES FROM THE WARRANTY START... Read more
253,076 vehicles affected
Manufacturer: FORD MOTOR COMPANY

Complaint Statistics

14 total complaints 1 crashes

Top Reported Components

ComponentComplaints
INTERIOR LIGHTING1
EXTERIOR LIGHTING:BACK UP LIGHTS1
STEERING:GEAR BOX:SHAFT PITMAN1
EQUIPMENT:ELECTRICAL:RADIO/TAPE DECK/CD ETC.1
ELECTRICAL SYSTEM:WIRING1
SERVICE BRAKES, HYDRAULIC1
ELECTRICAL SYSTEM:IGNITION1
SEATS1
VEHICLE SPEED CONTROL1
SERVICE BRAKES1
UNKNOWN OR OTHER Jun 8, 2022
Incident date: Jun 3, 2022
I arrived at my destination, lined up to park, shifted my foot from accelerator to brake and ... YIKES the engine was racing like crazy. I put both feet on the brake, shoving hard, engine continues to accelerate over the curb & into a fence. Pulling against the brakes, the engine continued to race... Read more
Crash
ELECTRICAL SYSTEM Feb 9, 2022
Incident date: Apr 2, 2020
The contact owns a 2004 Ford E-250. The contact stated while driving 45 MPH, the vehicle lost motive power and stalled. The vehicle coasted to the side of the road and the contact waited for a minute to restart the vehicle before starting to drive however, the failure persisted. No warning light was... Read more
POWER TRAIN Feb 9, 2022
Incident date: Apr 2, 2020
The contact owns a 2004 Ford E-250. The contact stated while driving 45 MPH, the vehicle lost motive power and stalled. The vehicle coasted to the side of the road and the contact waited for a minute to restart the vehicle before starting to drive however, the failure persisted. No warning light was... Read more
AIR BAGS Jan 13, 2018
Incident date: Jan 13, 2017
THE AIR BAGS DEPLOYED ONCE IGNTION WAS TURNED OVER. NO ACCIDENT JUST DEPLOYED FOR NO REASON.
SERVICE BRAKES Nov 20, 2012
Incident date: Oct 20, 2012
TL* THE CONTACT OWNS A 2004 FORD E250. THE CONTACT STATED THAT THE GLUE THAT HELD THE EMERGENCY BRAKE PAD SEPARATED FROM THE PEDAL. THE CONTACT STATED HE TRIED TO USE THE EMERGENCY BRAKE BUT IT WAS INOPERABLE. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHO INSPECTED THE FAILURE BUT DID NOT RE... Read more
ELECTRICAL SYSTEM:IGNITION Apr 14, 2010
Incident date: Nov 3, 2006
TL* THE CONTACT OWNS 2004 FORD E 250. THE CONTACT STATED IN ORDER TO REMOVE HIS KEYS FROM THE IGNITION; HE WOULD HAVE TO PRESS AND HOLD HIS FOOT ON THE BRAKE PEDAL AND HOLD THE GEAR SHIFT SELECTOR IN THE PARK POSITION WHILE APPLYING SLIGHT FORCE. THE CONTACT FOUND (NHTSA CAMPAIGN ID NUMBER: 08V0... Read more
SEATS Apr 14, 2010
Incident date: Nov 3, 2006
TL* THE CONTACT OWNS 2004 FORD E 250. THE CONTACT STATED IN ORDER TO REMOVE HIS KEYS FROM THE IGNITION; HE WOULD HAVE TO PRESS AND HOLD HIS FOOT ON THE BRAKE PEDAL AND HOLD THE GEAR SHIFT SELECTOR IN THE PARK POSITION WHILE APPLYING SLIGHT FORCE. THE CONTACT FOUND (NHTSA CAMPAIGN ID NUMBER: 08V0... Read more
VEHICLE SPEED CONTROL Apr 14, 2010
Incident date: Nov 3, 2006
TL* THE CONTACT OWNS 2004 FORD E 250. THE CONTACT STATED IN ORDER TO REMOVE HIS KEYS FROM THE IGNITION; HE WOULD HAVE TO PRESS AND HOLD HIS FOOT ON THE BRAKE PEDAL AND HOLD THE GEAR SHIFT SELECTOR IN THE PARK POSITION WHILE APPLYING SLIGHT FORCE. THE CONTACT FOUND (NHTSA CAMPAIGN ID NUMBER: 08V0... Read more
SERVICE BRAKES, HYDRAULIC Jun 30, 2008
Incident date: Jun 28, 2008
2004 E-250 STANDARD-LENGTH VAN (CONVERSION) WITH 4-WHEEL ABS DISC BRAKES. THE RIGHT REAR AXLE-TO-CALIPER BRACKET BROKE (CRACKED) COMPLETELY THROUGH ONE EAR AND COULD'VE SHEARED THE REMAINING EAR PERMITTING THE CALIPER TO COMPLETELY BREAK FREE, POTENTIALLY SHEARING THE BRAKE LINE AND CAUSING THE RI... Read more
ELECTRICAL SYSTEM:WIRING Oct 6, 2004
Incident date: Sep 9, 2004
FORD HAS NOT NOTIFIED THEIR CUSTOMERS OF THE 04S22 SAFETY RECALL AS OF 10/6/04. ON DEALER'S NOTIFICATION , POSIIBILITY OF SHORT IN ABS MODULE COULD START FIRE IN UNATTENDED VEHICLE - WITH THE IGNITION OFF WAS STATED. AS WELL AS A WARNING NOT TO PARK ANY UNSOLD RECALLED VEHICLES INSIDE. *AK
INTERIOR LIGHTING Feb 9, 2004
Incident date: Jan 18, 2004
WHILE DRIVING AT ANY SPEED AND WHEN TURNING THE STEERING WHEEL COLUMN WILL NOT COME BACK TO THE ORIGINAL POSITION. DEALER EXAMINED THE VEHICLE, AND REPLACED THE STEERING GEAR BOX. SEVERAL DAYS LATER, CHECK ENGINE LIGHT CAME ON. AFTERWARDS, THE RADIO, INTERIOR LIGHTS, AND BACK UP LIGHTS STOPPED... Read more
EXTERIOR LIGHTING:BACK UP LIGHTS Feb 9, 2004
Incident date: Jan 18, 2004
WHILE DRIVING AT ANY SPEED AND WHEN TURNING THE STEERING WHEEL COLUMN WILL NOT COME BACK TO THE ORIGINAL POSITION. DEALER EXAMINED THE VEHICLE, AND REPLACED THE STEERING GEAR BOX. SEVERAL DAYS LATER, CHECK ENGINE LIGHT CAME ON. AFTERWARDS, THE RADIO, INTERIOR LIGHTS, AND BACK UP LIGHTS STOPPED... Read more
STEERING:GEAR BOX:SHAFT PITMAN Feb 9, 2004
Incident date: Jan 18, 2004
WHILE DRIVING AT ANY SPEED AND WHEN TURNING THE STEERING WHEEL COLUMN WILL NOT COME BACK TO THE ORIGINAL POSITION. DEALER EXAMINED THE VEHICLE, AND REPLACED THE STEERING GEAR BOX. SEVERAL DAYS LATER, CHECK ENGINE LIGHT CAME ON. AFTERWARDS, THE RADIO, INTERIOR LIGHTS, AND BACK UP LIGHTS STOPPED... Read more
EQUIPMENT:ELECTRICAL:RADIO/TAPE DECK/CD ETC. Feb 9, 2004
Incident date: Jan 18, 2004
WHILE DRIVING AT ANY SPEED AND WHEN TURNING THE STEERING WHEEL COLUMN WILL NOT COME BACK TO THE ORIGINAL POSITION. DEALER EXAMINED THE VEHICLE, AND REPLACED THE STEERING GEAR BOX. SEVERAL DAYS LATER, CHECK ENGINE LIGHT CAME ON. AFTERWARDS, THE RADIO, INTERIOR LIGHTS, AND BACK UP LIGHTS STOPPED... Read more

Technical Service Bulletins, 2004 FORD E-250

70 manufacturer communications from 69 unique bulletins. TSBs describe known problems and recommended fixes from the manufacturer.

Most Affected Components

ComponentBulletins
110000 ELECTRICAL SYSTEM11
060000 ENGINE AND ENGINE COOLING9
061000 ENGINE AND ENGINE COOLING:ENGINE7
100000 POWER TRAIN6
103000 POWER TRAIN:AUTOMATIC TRANSMISSION5
061200 ENGINE AND ENGINE COOLING:ENGINE:DIESEL4
010000 STEERING3
062000 ENGINE AND ENGINE COOLING:COOLING SYSTEM3
SSM 51909 Sep 7, 2023
103000 POWER TRAIN:AUTOMATIC TRANSMISSION
When performing any transmission fluid changes or topoffs involving MERCON SP, MERCON LV has replaced all versions of MERCON SP and can be used going forward. Mixing MERCON LV and MERCON SP in the same transmission is acceptable. After 30-J
DOR-X8B9R-11 Apr 6, 2018
010000 STEERING
This SKU is a front upper ball joint. The Customer communication requested return of unsold inventory to inspect for ball studs with excessive rotational friction in the ball joint assembly. Excessive friction in the ball joint assembly ma
ASI-44534 May 1, 2014
103000 POWER TRAIN:AUTOMATIC TRANSMISSION
FORD: WHEN SHIFTING BETWEEN PARK, REVERSE AND/OR DURING 2-3 SHIFT, AN INTERMITTENT CLUNK OCCURS WITH A TORQSHIFT TRANSMISSION. MODEL 2003-2014 F-SUPER DUTY, E SERIES, EXCURSION, F-53 MOTORHOME CHASSIS, LOW CAB FORWARD. *P
ASI-44404 Feb 1, 2014
103700 POWER TRAIN:AUTOMATIC TRANSMISSION:TORQUE CONVERTER
FORD: ON SOME TRUCKS, THERE IS A NO CRANK SITUATION AND IF VOLTAGE ON TRANSMISSION RANGE SENSOR AT PIN 21, IS LESS THAN 5 VOLTS, DISCONNECT THE ENGINE COOLING FAN CLUTCH, ELECTRONICALLY, AND RECHECK VOLTAGE. MODEL 2003-2007 F SUPER DUTY,
ASI-44404 Feb 1, 2014
061200 ENGINE AND ENGINE COOLING:ENGINE:DIESEL
FORD: ON SOME TRUCKS, THERE IS A NO CRANK SITUATION AND IF VOLTAGE ON TRANSMISSION RANGE SENSOR AT PIN 21, IS LESS THAN 5 VOLTS, DISCONNECT THE ENGINE COOLING FAN CLUTCH, ELECTRONICALLY, AND RECHECK VOLTAGE. MODEL 2003-2007 F SUPER DUTY,
19728 Apr 1, 2007
061200 ENGINE AND ENGINE COOLING:ENGINE:DIESEL
LACK OF POWER DUE TO LOW FUEL PRESSURE - FUEL TANK LINER SEPERATION. *KB
19621 Feb 1, 2007
070000 FUEL SYSTEM, GASOLINE
LACK OF POWER DUE TO LOW FUEL PRESSURE, FUEL TANK LINER SEPERATION. *KB
19527 Dec 1, 2006
121000 EXTERIOR LIGHTING:HEADLIGHTS
HEADLIGHT ADJUSTMENT NEEDED. *KB
19375 Sep 1, 2006
061000 ENGINE AND ENGINE COOLING:ENGINE
WATCH FOR OIL FLOW FROM THE BASE ENGINE OIL PUMP. VEHICLES EQUIPPED WITH A 6.0L DIESEL ENGINE. *KB
19247 Jun 1, 2006
061000 ENGINE AND ENGINE COOLING:ENGINE
OIL FLOW FROM THE BASE ENGINE OIL PUMP. *KB
052625 Jan 1, 2006
061000 ENGINE AND ENGINE COOLING:ENGINE
MISFIRE, LACK OF POWER, BUCK/JERK, EXCESSIVE SMOKE OR CRANK/NO START. *TT
06310 Jan 1, 2006
117000 ELECTRICAL SYSTEM: INSTRUMENT CLUSTER/PANEL
WATER-IN-FUEL (WIF) LAMP ON. *TT
052623 Jan 1, 2006
062000 ENGINE AND ENGINE COOLING:COOLING SYSTEM
COOLANT DEGAS BOTTLE OVERFLOW - 6.0L. *TT
19019 Jan 1, 2006
111000 ELECTRICAL SYSTEM:12V/24V/48V BATTERY
LOW BATTERY VOLTAGE - 6.0L DIESEL WITH SINGLE ALTERNATOR. *TT
19015 Jan 1, 2006
090000 FUEL SYSTEM, OTHER
FUEL CONDITIONER. LOW POWER, POOR FUEL ECONOMY, FUEL GELLING IN COLD WEATHER, EXCESSIVE WHITE SMOKE ON COLD START, HARD START, OR COKING OF COMPONENTS EXPOSED TO EXHAUST. *TT
04194 Jan 1, 2006
110000 ELECTRICAL SYSTEM
WATER-IN-FUEL (WIF) LAMP. *TT
041601 Nov 14, 2005
060000 ENGINE AND ENGINE COOLING
WDS COP KIT DIAGNOSTIC TIP - COIL ON PLUG (COP) IGNITION SYSTEMS - ENGINE MISFIRE OR ROUGH RUNNING. *TT
05215 Oct 31, 2005
060000 ENGINE AND ENGINE COOLING
BUCK/JERK OR SURGE - 6.0L VEHICLES BUILT BEFORE 8/22/2005. *TT
051713 Oct 7, 2005
060000 ENGINE AND ENGINE COOLING
COOLANT DEGAS BOTTLE OVERFLOW. *TT
05185 Oct 7, 2005
060000 ENGINE AND ENGINE COOLING
RPM SURGE AT IDLE - AUDIBLE EGR SURGE - LOW POWER/EXHAUST SMOKE/ROUGH IDLE FOLLOWING COLD START - HIGH RPM IN BATTERY CHARGE PROTECTION MODE - DIAGNOSTIC TROUBLE CODE P0488 AND P1334 - 6.0L ENGINE. *TT
18845 Sep 1, 2005
060000 ENGINE AND ENGINE COOLING
FLUTTER NOISE ON DECELERATION. *TT
18822 Sep 1, 2005
103000 POWER TRAIN:AUTOMATIC TRANSMISSION
TORQSHIFT TRANSMISSION - INTERMITTENT CLUNK WHEN SHIFTING FROM REVERSE GEAR OR DRIVE GEAR TO PARK. MULTIPLE VEHICLES. FORD OASIS. TO INCLUDE 2006 FORD F-53. *TT
04B24 Aug 18, 2005
100000 POWER TRAIN
LOW/REVERSE GEAR SET PINION SHAFT(S) THAT MAY WALK OUT, CAUSING METALLIC PARTICLE CONTAMINATION. CUSTOMER SATISFACTION PROGRAM 04B24. TRANSMISSION REVERSE PLANET REPLACEMENT. *TT SUPPLEMENT #1 AND #2. *TT SUPPLEMENT #3. *TT
18735 Jul 1, 2005
121000 EXTERIOR LIGHTING:HEADLIGHTS
HEADLIGHT ADJUSTMENT - CHASSIS CAB INCOMPLETE VEHICLES. *TT
18734 Jul 1, 2005
060000 ENGINE AND ENGINE COOLING
DIAGNOSTIC TROUBLE CODE P0488 SET AFTER REFLASH. *TT
0582 Jun 7, 2005
110000 ELECTRICAL SYSTEM
DAYTIME RUNNING LIGHTS INOPERATIVE AND A/C NOT COOLING. *TT
18694 Jun 1, 2005
061120 ENGINE AND ENGINE COOLING:ENGINE:GASOLINE:TURBO/SUPERCHARGER
LACK OF POWER AND/OR DTC P2263 OR P0299 AFTER TURBOCHARGER REPLACEMENT - SERVICE TIP. *TT
18598 May 1, 2005
060000 ENGINE AND ENGINE COOLING
INTERMITTENT CRANK NO START DUE TO AN EGR THROTTLE PLATE THAT IS STUCK CLOSED. THE ENGINE MAY SEEM LIKE IT HAS NO COMPRESSION DUE TO A FASTER THAN NORMAL CRANKING SPEED OF GREATER THAN 200 RPM. DTC P0488 OR P1334 MAY OR MAY NOT BE PRESENT
18525 Apr 1, 2005
060000 ENGINE AND ENGINE COOLING
BUCK/JERK, LACKS POWER, BLACK SMOKE, ROLLING IDLE, SURGE, MIL ON, AND DIAGNOSTIC TROUBLE CODES P2263, P0299, OR P0401. *TT
0525 Feb 7, 2005
062000 ENGINE AND ENGINE COOLING:COOLING SYSTEM
COOLANT LEAK FROM THE FRONT HEATER CORE. VEHICLES BUILT BETWEEN 01/20/2004 AND 05/29/2004. 6.0L ENGINE. *TT
18397 Feb 1, 2005
061000 ENGINE AND ENGINE COOLING:ENGINE
LACK OF POWER, SURGE, AND/OR DIAGNOSTIC TROUBLE CODES P2263 OR P0299. *TT
05249 Jan 1, 2005
062000 ENGINE AND ENGINE COOLING:COOLING SYSTEM
COOLANT DEGAS BOTTLE OVERFLOW. *TT
05248 Jan 1, 2005
020000 SUSPENSION
VIBRATION/HARSHNESS ABOVE 45 MPH (72 KM/H) AFTER TIRE BALANCE. *TT
05139 Jan 1, 2005
061200 ENGINE AND ENGINE COOLING:ENGINE:DIESEL
DIESEL EXHAUST SMELL IN CAB-6.0L ENGINE. *SC
04266 Jan 1, 2005
105000 POWER TRAIN:DRIVELINE
A DRIVELINE CLUNK OR BUMP WHEN STARTING FROM A STOP. *TT
18376 Jan 1, 2005
103000 POWER TRAIN:AUTOMATIC TRANSMISSION
A COLD WEATHER REVERSE ENGAGEMENT STALL. *TT
18362 Jan 1, 2005
061000 ENGINE AND ENGINE COOLING:ENGINE
LACK OF POWER OR RUNS ROUGH CONDITION, AND/OR THE MALFUNCTION INDICATOR LIGHT ON WITH EGR RELATED DIAGNOSTIC TROUBLE CODES (P0401, P0402, P0403, P0404, P0405, OR P0406). *TT
042516 Dec 27, 2004
100000 POWER TRAIN
MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATED WITH DIAGNOSTIC TROUBLE CODE (DTC) P0756, P0761 OR P0771 AFTER OVERHAUL OR INSTALLATION OF 2005 TORQSHIFT TRANSMISSION. *TT
042107 Dec 13, 2004
103100 POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE (TCM/PCM/TECM)
GENERAL (PCM) POWER TRAIN CONTROL MODULE PROGRAMMING PROCEDURES. *TT
04N03 Oct 1, 2004
036000 SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP
CUSTOMER SATISFACTION PROGRAM 04N03. ADDITIONAL WARRANTY COVERAGE FOR ANTI-LOCK BRAKE SYSTEM MODULE. *TT
18250 Oct 1, 2004
100000 POWER TRAIN
INTERMITTENT CLUNK ON 3-2 DOWNSHIFT DURING COASTDOWN/TIP-IN. OASIS. TO INCLUDE 2005 F-150, E-SERIES AND EXPEDITION. *TT
04174 Sep 6, 2004
110000 ELECTRICAL SYSTEM
MALFUNCTION INDICATOR LAMP (MIL) ILLUMINATED - SYSTEM LEAN DIAGNOSTIC TROUBLE CODES (DTC'S) - SERVICE TIPS. VARIOUS MODELS INCLUDING 2004 F-SERIES. *TT
031404 Aug 23, 2004
061000 ENGINE AND ENGINE COOLING:ENGINE
ENGINE MISFIRE OR RUNNING - COIL ON PLUG (COP) IGNITION SYSTEMS - WDS COP KIT DIAGNOSTIC TIPS. TO INCLUDE VARIOUS 2005 MODELS. * AR THIS ARTICLE 04161 SUPERSEDES TSB 03-14-04.
18069 Aug 1, 2004
061120 ENGINE AND ENGINE COOLING:ENGINE:GASOLINE:TURBO/SUPERCHARGER
LOW POWER AND/OR DIAGNOSTIC TROUBLE CODE P0299 OR P2263 - TURBOCHARGER DIAGNOSTIC SERVICE TIP. *TT
18051 Aug 1, 2004
100000 POWER TRAIN
DELAYED/HARSH FORWARD OR REVERSE ENGAGEMENTS. *TT
18101 Aug 1, 2004
110000 ELECTRICAL SYSTEM
INSUFFICIENT CHARGING SYSTEM OUTPUT FOR MODIFIED VEHICLE USE. *TT
18115 Aug 1, 2004
110000 ELECTRICAL SYSTEM
VARIOUS DRIVEABILITY CONCERNS SUCH AS HARD START, NO START, HESITATION, RUNS ROUGH, ERRATIC SHIFTS, AND THE MALFUNCTION INDICATOR LAMP ON WITH A VARIETY OF DIAGNOSTIC TROUBLE CODES. WIRING HARNESS CHAFING. *TT
17949 Jul 1, 2004
110000 ELECTRICAL SYSTEM
MALFUNCTION INDICATOR LAMP ON WITH DIAGNOSTIC TROUBLE CODE P2195, P2916, P2197 AND/OR P2198. *TT
17905 Jul 1, 2004
106000 POWER TRAIN:AXLE ASSEMBLY
MULTIPLE VEHICLES USING FEHP REAR AXLE FLUID. FLUID USAGE CHANGE. *TT
17885 Jun 1, 2004
061120 ENGINE AND ENGINE COOLING:ENGINE:GASOLINE:TURBO/SUPERCHARGER
LACK OF POWER AND/OR DIAGNOSTIC TROUBLE CODE (DTC) P2263 AFTER TURBOCHARGER REPLACEMENT. *TT
17874 Jun 1, 2004
100000 POWER TRAIN
DELAYED/HARSH FORWARD OR REVERSE ENGAGEMENTS. *TT
03146 May 17, 2004
061200 ENGINE AND ENGINE COOLING:ENGINE:DIESEL
ENGINE OIL DILUTED WITH FUEL, RUNS ROUGH AND/OR A LOW POWER CONDITION. *TT
0484 May 3, 2004
162000 STRUCTURE:BODY
CHASSIS COMPONENT TORQUE UPDATE FOR E-COATED FRAMES. *TT
17777 May 1, 2004
022140 SUSPENSION:REAR:SPRINGS:LEAF SPRING ASSEMBLY
REAR LEAF SPRING NOISE. *TT
17820 May 1, 2004
110000 ELECTRICAL SYSTEM
MALFUNCTION INDICATOR LAMP (MIL) ON WITH DIAGNOSTIC TROUBLE CODE (DTC) P2195 AND/OR P2197. *TT
17733 Apr 1, 2004
110000 ELECTRICAL SYSTEM
RESTRAINTS CONTROL MODULE (RCM) CONNECTOR REMOVAL AND INSTALLATION - SERVICE TIP. *TT
17727 Apr 1, 2004
100000 POWER TRAIN
CLUNK OR POP ON INITIAL ENGAGEMENT FROM REVERSE TO DRIVE AT APPROXIMATELY 2-3 MPH. VARIOUS MODLES INCLUDING 2004 ECONOLINE. *TT
17695 Apr 1, 2004
010000 STEERING
STEERING WHEEL NIBBLE 50-65 MPH. *TT
17597 Mar 1, 2004
061000 ENGINE AND ENGINE COOLING:ENGINE
LOW ENGINE RPM AND/OR OTHER DRIVEABILITY CONCERNS WHEN PERFORMING A LONG DECELERATION IN MANUAL SECOND OR THIRD GEAR. CUT-AWAY/CHASSIS CAB VEHICLES EQUIPPED WITH A 6.0L DIESEL ENGINE BUILT BEFORE 2/27/2004. *TT
17631 Mar 1, 2004
110000 ELECTRICAL SYSTEM
AIR BAG LIGHT ON WITH DIAGNOSTIC TROUBLE CODES B1866 OR B1935. *TT
17520 Jan 1, 2004
021000 SUSPENSION:FRONT
CLUNK FROM FRONT SUSPENSION. *TT
03236 Nov 24, 2003
110000 ELECTRICAL SYSTEM
DIAGNOSTIC TROUBLE CODES (DTC) B1876, B1880, B1915 AND/OR B1920 AIRBAG ELECTRONIC CRASH SENSOR (ECS) MODULE ON VEHICLES EQUIPPED WITH AFTERMARKET HIGH CURRENT DEVICES. *TT
17320 Nov 1, 2003
063200 ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:MANIFOLD/HEADER/MUFFLER/TAIL PIPE
BROKEN EXHAUST MANIFOLD STUDS. *TT
17211 Sep 1, 2003
010000 STEERING
A BUMP STEER STEERING FEELING, NOTED WHEN THE VEHICLE'S FRONT WHEELS/TIRES CONTACT ROAD SURFACE IRREGULARITIES. *TT
03261 Jan 5, 2003
103000 POWER TRAIN:AUTOMATIC TRANSMISSION
NEW SERVICE PART - NUMBER 5 NEEDLE BEARING AND RACE KIT - 4R70W TRANSMISSION - SERVICE TIP. *TT
071110 Sep 19, 2007
040000 SERVICE BRAKES, AIR
BRAKE BOOSTER SYSTEM MAY EXHIBIT A BRAKE PEDAL KICKBACK AND/OR GRABBING CONDITION WHEN APPLYING THE BRAKES. *NJ
062318 Dec 20, 2006
071100 FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY
SLOW FUEL FILL ON VEHICLES WITH A 4.6L OR 5.4L ENGINE AND MID-SHIP FUEL TANK. *KB
19082 Apr 28, 2006
110000 ELECTRICAL SYSTEM
LACK OF POWER OR MIL ON - TURBOCHARGER STICKING - REVISED DIAGNOSTICS. *TT
19099 Apr 28, 2006
117000 ELECTRICAL SYSTEM: INSTRUMENT CLUSTER/PANEL
P0404 SERVICE TIP. *TT
06213 Mar 13, 2006
060000 ENGINE AND ENGINE COOLING
WHITE SMOKE, LACKS POWER, EXHAUST ODOR, SURGES, RUNS ROUGH, OR NO START - 6.0L. *TT

NHTSA Safety Investigations, FORD E-250

Investigations opened by NHTSA into potential safety defects. These are separate from recalls and may or may not result in a recall.

EA10003 Opened: Apr 13, 2010 , Closed: Mar 5, 2012
EA, Closed , Model Year: 1997
HVAC Switch Failures
This investigation was opened based on one complaint and reports from four transportation fleets alleging 182 blower motor control switch failures.ODI was concerned that these melting and burning switches could lead to an open flame that could spread throughout the vehicle.After a comprehensive revi... Read more
PE99022 Opened: Mar 18, 1999 , Closed: May 28, 1999
PE, Closed , Model Year: 1997
SHIFT-LOCK
There is no summary currently available
EA95012 Opened: Mar 31, 1995 , Closed: May 28, 1996
EA, Closed , Model Year: 1992
FAILURE OF SERPENTINE BELT
AN ENGINEERING ANALYSIS CLOSING REPORT IS INCLUDED.

FORD E-250 - All Years Overview

Complete safety history for the FORD E-250 across all model years (1991, 2023).

232 Total Recalls
421 Total Complaints
3 Investigations
47 Reported Crashes
24 Reported Fires
2 Reported Deaths

FORD E-250 - Year by Year

Compare recalls and complaints across model years. Click any year to see full details.

Year Recalls Complaints
2023 1 0 View
2022 0 1 View
2017 0 3 View
2016 0 2 View
2015 1 0 View
2014 11 7 View
2013 10 13 View
2012 11 13 View
2011 17 9 View
2010 12 12 View
2009 18 2 View
2008 21 10 View
2007 26 7 View
2006 30 14 View
2005 10 12 View
2004 (current) 18 14
2003 7 22 View
2002 4 18 View
2001 3 18 View
2000 4 21 View
1999 5 56 View
1998 4 30 View
1997 3 31 View
1996 3 24 View
1995 3 19 View
1994 3 14 View
1993 3 7 View
1992 3 30 View
1991 1 11 View
1990 0 1 View

Other FORD Models

Model Recalls Complaints
MUSTANG 1,104 11,600 View
RANGER 928 10,371 View
F-350 SD 776 2,363 View
F-450 SD 692 624 View
F-150 692 46,142 View
F-250 SD 638 3,635 View
EXPLORER 624 42,549 View
F-550 SD 578 603 View