2002 DAMON CHALLENGER
3 recalls — 3 complaints — 2 TSBs
09V225000 Jun 16, 2009
SERVICE BRAKES, HYDRAULIC
Defect Description
DAMON IS RECALLING 2,415 MOTORHOMES EQUIPPED WITH AXLES THAT INCLUDE BOSCH ZOPS OR ZOHT PIN SLIDE HYDRAULIC DISC BRAKES. WHEN COMBINED WITH OCCASIONAL OR SEASONAL VEHICLE OPERATION MAY EXPERIENCE CALIPERS STICKING IN THE APPLIED POSITION. THIS CAN RESULT IN ABNORMAL HEAT GENERATION AT THE WHEEL END ... Read more
Consequence
THE DRIVER WOULD NORMALLY DETECT THE BRAKE DRAG BUT IF UNDETECTED THE TEMPERATURE INCREASE AT THE WHEEL END CAN EVENTUALLY LEAD TO SOFT PEDAL CONDITIONS DUE TO BRAKE FLUID BOIL, AND POSSIBLE EXTENDED STOPPING DISTANCE INCREASING THE RISK OF A CRASH.
Remedy
DEALERS WILL INSPECT AND REPLACE THE NECESSARY COMPONENTS FREE OF CHARGE. WORKHORSE IS HANDLING THE REMEDY AND OWNER NOTIFICATION FOR THIS CAMPAIGN PLEASE SEE 09V-110. OWNERS MAY CONTACT WORKHORSE AT 1-877-246-7731.
07V130000 Mar 20, 2007
EQUIPMENT:RECREATIONAL VEHICLE/TRAILER
Defect Description
CERTAIN TRAVEL TRAILERS AND MOTOR HOMES EQUIPPED WITH A TWO-DOOR REFRIGERATOR, MANUFACTURED BY THE DOMETIC CORPORATION, MAY HAVE A DEFECT IN THE BOILER TUBE. PRESSURIZED COOLANT SOLUTION COULD BE RELEASED INTO AN AREA WHERE AN IGNITION SOURCE (GAS FLAME) IS PRESENT.
Consequence
RELEASE OF COOLANT UNDER CERTAIN CONDITIONS COULD IGNITE AND RESULT IN A FIRE.
Remedy
DAMON WILL BE WORKING WITH DOMETIC IN ORDER TO REPAIR THESE REFRIGERATORS (PLEASE SEE 06E076). DOMETIC WILL REPAIR THESE REFRIGERATORS BY INSTALLING A SECONDARY BURN HOUSING, A THERMAL FUSE, AND A MELT FUSE FREE OF CHARGE. DOMETIC HAS RETAINED STERICYCLE INC. TO MANAGE THIS CAMPAIGN. STERICYCLE ... Read more
03V080000 Mar 5, 2003
SERVICE BRAKES, HYDRAULIC:BRAKE FLUID LOW WARNING: LAMP
Defect Description
CERTAIN MOTOR HOME CHASSIS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 105, "HYDRAULIC AND ELECTRIC BRAKE SYSTEMS." THE BRAKE SYSTEM WARNING INDICATOR MAY NOT FUNCTION AS REQUIRED BY STANDARD.
Consequence
IN SOME OF THE AFFECTED VEHICLES, THE BRAKE SYSTEM WARNING INDICATOR WILL NOT ILLUMINATE WHEN THE IGNITION IS IN THE START POSITION OR FOR A LOW BRAKE FLUID CONDITION, IF THE BODY BUILDER RELIED SOLELY UPON FORD'S IVM COMPLIANCE STATEMENT FOR THE BRAKE SYSTEM WARNING INDICATOR.
Remedy
DEALERS WILL REPAIR THE BRAKE WARNING LAMP CIRCUIT. OWNER NOTIFICATION IS BEGAN MAY 12, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT DAMON AT 1-219-272-9212.
Complaint Statistics
3 total complaints
Top Reported Components
| Component | Complaints |
|---|---|
| STRUCTURE:BODY:BUMPERS | 1 |
| SUSPENSION:FRONT:STABILIZER BAR | 1 |
| SERVICE BRAKES | 1 |
SERVICE BRAKES
Jun 17, 2013
Incident date: May 30, 2013
TL* THE CONTACT OWNS A 2002 DAMON CHALLENGER. THE CONTACT STATED WHILE DRIVING 55 MPH, THE BRAKES FAILED. THE CONTACT HAD TO PUMP THE BRAKE PEDAL IN ORDER TO STOP THE VEHICLE. THE CONTACT STATED THAT THE CALIPERS HAD TO COOL DOWN BEFORE HE COULD CONTINUE DRIVING THE VEHICLE. THE VEHICLE WAS TAKEN TO... Read more
STRUCTURE:BODY:BUMPERS
Jul 2, 2003
Incident date: Jun 3, 2003
FRONT TIRE STRIKES FENDER WHILE MAKING LEFT TURN. STABILIZERS CANNOT BE LOWERED SINCE IT STRIKES FRONT TIRE CAUSING IT TO BE COMPRESSED. DEALER WANTS TO EXTEND FENDER 2 INCHES AND PLACE A 2" FILLER IN GAP.*AK
SUSPENSION:FRONT:STABILIZER BAR
Jul 2, 2003
Incident date: Jun 3, 2003
FRONT TIRE STRIKES FENDER WHILE MAKING LEFT TURN. STABILIZERS CANNOT BE LOWERED SINCE IT STRIKES FRONT TIRE CAUSING IT TO BE COMPRESSED. DEALER WANTS TO EXTEND FENDER 2 INCHES AND PLACE A 2" FILLER IN GAP.*AK
Technical Service Bulletins — 2002 DAMON CHALLENGER
2 manufacturer communications from 2 unique bulletins. TSBs describe known problems and recommended fixes from the manufacturer.
Most Affected Components
| Component | Bulletins |
|---|---|
| 162300 STRUCTURE:BODY:DOOR | 1 |
| 160000 STRUCTURE | 1 |
02103
Feb 1, 2002
160000 STRUCTURE
A CONDITION MAY EXIST DURING HIGH TEMPERATURE CONDITIONS, THE RUBBER TRACTION ON THE ENTRY STEPS MAY LOOSEN. *TT
01094
Oct 1, 2001
162300 STRUCTURE:BODY:DOOR
ON SOME VEHICLE MODELS, THERE IS NO DRIVER DOOR OPTION.*JB
NHTSA Safety Investigations — DAMON CHALLENGER
Investigations opened by NHTSA into potential safety defects. These are separate from recalls and may or may not result in a recall.
SQ99013
Opened: May 19, 1999
OMITTED EXHAUST HANGER
THIS INVESTIGATION IS OPENED TO OBTAIN ADDITIONAL INFORMATION CONCERNING THIS PROBLEM.HISTORICALLY, PROBLEMS THAT WOULD ALLOW VEHICLE COMPONENTS TO SEPARATE FROM THE VEHICLE HAVE BEEN ADDRESSED BY CONDUCTING SAFETY RECALLS.
PE97024
Opened: Jun 3, 1997 — Closed: Sep 24, 1997
CHASSIS SPRING SHACKLES
ALLEGED SPRING SHACKLES ON A 5TH WHEEL TRAILER
PE93014
Opened: Mar 8, 1993 — Closed: Jun 18, 1993
THROTTLE LINKAGE INTERFER
There is no summary currently available
DAMON CHALLENGER — All Years Overview
Complete safety history for the DAMON CHALLENGER across all model years (1997–2012).
61
Total Recalls
57
Total Complaints
3
Investigations
2
Reported Crashes
2
Reported Fires
0
Reported Deaths
DAMON CHALLENGER — Year by Year
Compare recalls and complaints across model years. Click any year to see full details.