2005 CHEVROLET COBALT

6 recalls, 2,231 complaints - 846 TSBs

ELECTRICAL SYSTEM:IGNITION:SWITCH

Defect Description

UCI-FRAM Group is recalling certain LS1328 ignition Switches sold as Wells LS1328, Duralast LS1328, Airtex 1S6097, and Carquest 53-27479, and LS1497 Ignition Switches sold as Wells LS1497, Duralast LS1497, Airtex 1S10961, and Carquest 53-27967, for use on various General Motors model and model year ... Read more

Consequence

If the ignition switch moves from the run position to accessory, the car would stall and the air bags will not deploy in the event of a crash, increasing the risk of personal injury to the occupants.

Remedy

UCI-FRAM Group has notified its purchasers to quarantine and return all inventory. Any switches already installed in vehicles will be replaced by GM dealers as part of NHTSA recall 14V-047, free of charge. UCI-Fram's purchasers should contact UCI-FRAM Group at 1-800-890-2075. GM vehicle owners re... Read more

14,529 vehicles affected

Manufacturer: UCI-FRAM Group

ELECTRICAL SYSTEM:IGNITION

Defect Description

General Motors LLC (GM) is recalling certain model year 2005-2010 Chevrolet Cobalt, 2006-2011 Chevrolet HHR, 2007-2010 Pontiac G5, 2006-2010 Pontiac Solstice, 2003-2007 Saturn Ion, and 2007-2010 Saturn Sky vehicles. In the affected vehicles, the key can be removed from the ignition when the ignitio... Read more

Consequence

If the key can be removed from the ignition when the ignition is not in the "off" position, the vehicle could roll away: (a) for an automatic transmission, if the transmission is not in the "Park" position; or (b) for a manual transmission, if the parking brake is not engaged and the transmission is... Read more

Remedy

General Motors will notify owners, and for vehicles that were built with the defective ignition cylinder and have not previously had the ignition cylinder replaced with the redesigned part, dealers will replace the ignition cylinder and cut and, if necessary, re-learn two ignition/door keys for eac... Read more

2,191,014 vehicles affected

Manufacturer: General Motors LLC

ELECTRICAL SYSTEM:IGNITION:SWITCH

Defect Description

This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency... Read more

Consequence

If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.

Remedy

GM will notify owners, and dealers will replace the ignition switch, free of charge. An interim notification was issued to owners of 2007 and earlier models on March 10, 2014, informing them of the safety defect. Owners of 2008 and later vehicles will be mailed an interim letter on April 21, 2014.... Read more

2,190,934 vehicles affected

Manufacturer: General Motors LLC

STEERING:ELECTRIC POWER ASSIST SYSTEM

Defect Description

GENERAL MOTORS IS RECALLING CERTAIN MODEL YEAR 2005-2010 CHEVROLET COBALT AND MODEL YEAR 2007-2010 PONTIAC G5 VEHICLES EQUIPPED WITH ELECTRIC POWER STEERING. THE DRIVER MAY EXPERIENCE A SUDDEN LOSS OF POWER STEERING ASSIST THAT COULD OCCUR AT ANY TIME WHILE DRIVING.

Consequence

IF POWER STEERING ASSIST IS LOST, IT WOULD REQUIRE GREATER DRIVER EFFORT AT LOW VEHICLE SPEEDS, INCREASING THE RISK OF A CRASH.

Remedy

DEALERS WILL REPLACE THE ELECTRIC POWER STEERING MOTOR FREE OF CHARGE. OWNERS ARE BEING NOTIFIED ON A ROLLING BASIS BETWEEN MARCH 29 THROUGH NOVEMBER 2010. A COPY OF THE MAILING SCHEDULE IS LOCATED IN THE RECALL FILE. OWNERS MAY CONTACT CHEVROLET AT 1-800-630-2438 AND PONTIAC AT 1-800-620-7668 OR... Read more

1,050,889 vehicles affected

Manufacturer: GENERAL MOTORS CORP.

STRUCTURE

Defect Description

CERTAIN PASSENGER VEHICLES NOT EQUIPPED WITH OPTIONAL ROOF-MOUNTED SIDE IMPACT AIR BAGS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 201, 'OCCUPANT PROTECTION IN INTERIOR IMPACT.'

Consequence

IN A CRASH, HEAD IMPACT PROTECTION MAY BE INADEQUATE.

Remedy

DEALERS WILL INSTALL ENERGY ABSORBING PLASTIC TO THE HEADLINER TRIM TO REDUCE THE SEVERITY OF HEAD IMPACTS IN A CRASH. THE RECALL BEGAN ON MARCH 21, 2007. OWNERS MAY CONTACT CHEVROLET AT 1-800-630-2438.

98,707 vehicles affected

Manufacturer: GENERAL MOTORS CORP.

EXTERIOR LIGHTING:HEADLIGHTS

Defect Description

CERTAIN PASSENGER VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THE BULB SHIELDS INSIDE OF THE HEADLAMPS CAN LOOSEN DUE TO VIBRATION.

Consequence

THE BULB SHIELD CAN LOOSEN OR BREAK BECAUSE OF VIBRATION. IF THIS OCCURRED ON A HEADLAMP INSTALLED IN A VEHICLE, ONCOMING DRIVERS MAY NOTICE ADDITIONAL GLARE, INCREASING THE RISK OF A CRASH.

Remedy

DEALERS WILL INSTALL TWO NEW HEADLAMP ASSEMBLIES. THE RECALL BEGAN ON NOVEMBER 17, 2004. OWNERS SHOULD CONTACT CHEVROLET AT 1-800-630-2438.

1,378 vehicles affected

Manufacturer: GENERAL MOTORS CORP.

Complaint Statistics

2,231 total complaints 153 crashes 17 fires 115 injuries 16 deaths

Top Reported Components

Component	Complaints
STEERING	1,060
ELECTRICAL SYSTEM	258
ENGINE	67
AIR BAGS	65
POWER TRAIN	58
STEERING:ELECTRIC POWER ASSIST SYSTEM	52
FUEL/PROPULSION SYSTEM	39
VEHICLE SPEED CONTROL	36
LATCHES/LOCKS/LINKAGES	32
ENGINE AND ENGINE COOLING	31

Incident date: Nov 12, 2014

The contact owns a 2014 Volkswagen Tiguan. The contact stated that while driving and while the vehicle was parked, the vehicle unexpectedly vibrated with the EPC warning light illuminated. The contact stated that while driving at an undisclosed speed, the vehicle was idling roughly, with the check ... Read more

Incident date: Nov 12, 2014

The contact owns a 2024 BMW iX. The contact stated that while his wife pulled into the driveway and came to a stop, there was a sudden acceleration that prompted the vehicle to drive through the garage door. The contact stated in separate occasion she has felt something similar while driving without... Read more

Crash

Incident date: May 4, 2025

Had to replace the Power Take Off Unit (PTU) (internal failure) 1/25/21 Had to replace the Rear Differential Unit (RDU) (internal failure) 5/27/25

Incident date: Aug 7, 2024

As your driving the REDUCED ENGINE POWER pops up and dropped your speed down to 25-20 mph no matter how fast you're going no way to reset it unless you have a scan tool but then it comes back on scan tool says PEDAL ACCELERATOR POSITION SENSOR IS THE ISSUE put new one on and a day later same thing s... Read more

Incident date: Apr 2, 2024

ON THE FREEWAY GOING ABOUT 45 MPH TRIED TO SPEED UP AND SWITCH LANES AS I PRESSED THE GAS YOU CAN HEAR THE ACCERATION BUT THE CAR DIDNT INCREASE IN SPEED THE WHOLE DASHBOARD WENT BLANK (BLACK). CAR WAS UNRESPONSIVE. ITS VERY DANGEROUS THAT THE CAR FALFUCTIONS IN CRITICAL CONDITIONS LIKE BEING ON THE... Read more

Incident date: Dec 2, 2023

The electronic power steering system failed while driving. We were unable to steer the vehicle and barely avoided a collision. The vehicle is undriveable. We contacted Ford and they have refused to help with repairs even though Ford has issued recalls for other vehicles about the same problem.

Incident date: May 15, 2021

On November 18, 2022 my vehicle's High Voltage Battery Junction Box (HVBJB) failed. Ford replaced this part with an "upgraded" version of this part and I received my car back on November 28th. Shortly thereafter, the NHTSA issued a recall, the solution for which was a software update that my car rec... Read more

Incident date: May 15, 2021

I was driving on a highway with the rear defroster on and heard a loud "pop" sound. I pulled over on the shoulder and noticed the rear windshield was completely shattered in the middle. Glass was everywhere. I called my local Honda dealership and they told me that it is not covered by the warrantee ... Read more

Incident date: May 15, 2021

Incident date: Oct 23, 2023

The design feature of having the HORN be a soft key rather than palming the steering wheel just like every other car, has resulted in multiple occurrences where I tried to honk at someone to avert a collision, and the honk was delayed by hundreds of milliseconds as I had to recall that the horn is a... Read more

Incident date: Aug 1, 2023

While driving down the highway, the hood popped open and slammed backwards, shattering my windshield, damaging both fenders (to the point where the hood could not be lowered back down), and wrinkling the roof. I was in the middle lane and had to navigate blindly over to the shoulder, while covered i... Read more

Incident date: Aug 1, 2023

i was going home from work in my Honda insight 2019 and all of a sudden my car started showing all kings of warnings every single indicator was on and my car started to spin and hit the side railing of the highway i almost died that day no airbags deployed that is also an other safety function did w... Read more

Crash

Incident date: Aug 1, 2023

Crash

Incident date: May 6, 2006

toyota tonneau cover was recalled by toyota for flying off back of Tundras. - bought tundra, few months later bought a tonneau cover from another toyota dealership. Toyota took cover from me for a recall in April in Columbus OH. corp Toy said they would send the check after it was sent back. Later ... Read more

Incident date: May 6, 2006

Incident date: Feb 13, 2023

I was driving my 2016 Hyundai Santa Fe to my morning job, & noticed a slight trembling of the vehicle initially. Upon approaching a stop sign at a 2 way stop, I noticed that my brakes were not fully engaging so I pumped them a couple times. Immediately my car started accelerating on its own faster a... Read more

Incident date: Feb 13, 2023

Incident date: Apr 30, 2023

We were driving locally, and the car stopped abruptly for no reason. There was no one and nothing in front of it, no animal around, and no reason for the stop. Had there been someone behind us, we would have had a big problem. We called the salesperson at the dealership only to learn that he had mo... Read more

Incident date: Jan 15, 2023

The Awning extends and retracts several times in a row, at about 1 foot extension, on intermittent occasions. If it goes fully out at highway speeds it could release from the van and potentially hit another vehicle, causing serious damage up to and including death. Thor has not issued a recall on... Read more

Incident date: Dec 28, 2021

My mother owned this 2005 chevrolet cobalt 4D (vin # stated above). The power steering seemed to have quit working, as it was very hard to turn the steering wheel. On Dec.28, 2021 she (& my 2 daughters) were turning left & her car was hit by another car on the right front (passenger side), front 1/... Read more

Crash 3 injured

Incident date: Jun 14, 2021

My husband was driving and the car suddenly stopped taking gas and said reduced engine power. He got it back home as it was only a few miles but top speed was less than 10 mph. It never did run right anymore and then completely stopped a few days later. Also the key gets stuck in the car if the batt... Read more

Incident date: Jun 14, 2021

Incident date: Jun 23, 2021

I have a fuel leak by the left rear tire possibly a corroded fuel line. I smelled gas for two days. The leak was by the exhaust. My children and I could of been killed.

Incident date: Apr 21, 2021

TL* THE CONTACT OWNS A 2005 CHEVROLET COBALT. THE CONTACT STATED THAT WHILE OPERATING THE VEHICLE, THE ELECTRONIC POWER STEERING FAILED, CAUSING THE STEERING WHEEL TO BECOME VERY DIFFICULT TO TURN IN EITHER DIRECTION. THE CAUSE OF THE FAILURE WAS NOT YET DETERMINED. THE MANUFACTURER AND LOCAL DEALER... Read more

Incident date: Mar 8, 2021

TL* THE CONTACT OWNS A 2005 CHEVROLET COBALT. THE CONTACT STATED THAT WHILE STARTING THE VEHICLE THERE WAS AN ABNORMAL DINGING SOUND PRESENT. THE TRACTION CONTROL AND POWER STEERING WARNING LIGHTS WERE ILLUMINATED. ADDITIONALLY, THE TRANSMISSION MADE AN ABNORMAL CLICKING SOUND. THE VEHICLE WAS TAKEN... Read more

Incident date: Mar 5, 2021

THE SWAY BAR, CONTROL ARMS, & BUSHINGS WERE ALL FAULTY. THE ENTIRE FRONT END WILL HAVE TO BE REBUILT DUE TO SUBPAR PARTS BEING USED IN MANUFACTURING.

Incident date: Jan 1, 2019

TL* THE CONTACT OWNS A 2005 CHEVROLET COBALT. THE CONTACT STATED THAT THE TRANSMISSION FAILED. THE CONTACT STATED THAT THE TRANSMISSION SHIFT POINT FAILED AND CAUSED THE VEHICLE TO SHIFT GEARS INCORRECTLY AND CAUSES THE VEHICLE TO JERK AND STALL. THE CONTACT ALSO STATED THAT THE POWER STEERING WARNI... Read more

Incident date: Jan 1, 2019

Incident date: Feb 16, 2021

THE 2013 POWER ASSIST MODULE (DUE TO PROBLEMS AND RECALL) THAT WAS INSTALLED IN MY CAR BACK AT THAT TIME-THE WARRANTY EXPIRED IN 2015--WELL BEFORE I PURCHASED MYCAR WHICH WAS 2018. POWER STEERING PROBLEMS HAVE RETURNED AS I CANNOT DRIVE MY CAR DUE TO LACK OF POWER STEERING-CANNOT DRIVE EVEN IN MY DR... Read more

Incident date: Feb 7, 2021

TL* THE CONTACT OWNS A 2005 CHEVROLET COBALT. THE CONTACT STATED WHILE DRIVING AT VARIOUS SPEEDS, THE STEERING WHEEL WAS DIFFICULT TO TURN. THE POWER STEERING WARNING LIGHT WAS ILLUMINATED. THE CONTACT RESTARTED THE VEHICLE AND THE VEHICLE WORKED AS DESIGNED. ADDITIONALLY, THERE WAS AN ABNORMAL BEEP... Read more

Incident date: Jul 9, 2020

WHEN I GOT THE CAR IN JUNE 2020 I GOT THE KEY I WAS TOLD TO TURN KEY TO ACC WAIT UNTIL LOCK ICON GO OFF MY CAR ALARMS WILL SOUND ANTI THEFT SYSTEM TOOK TO CHEVROLET DEALERSHIP,AND THEY CHARGED $$$ SAID THEY REPLACED SEVERAL PART'S AND STILL IT'S STALLS,AND LOOSE POWDER STEERING,IT SAYS I HAVE NO FUE... Read more

Incident date: Jul 9, 2020

Incident date: Oct 8, 2020

MY 05 CHEVY COBALT STARTED LEAKING FUEL FROM THE RIGHT PASSENGER SIDE NEXT TO THE FUEL TANK. I HAVE READ ONLINE OF RECALLS ON THE 08 COBALTS FOR THE SAME ISSUE.

Incident date: Sep 10, 2020

FUEL LEAK UNDER THE DRIVER SIDE, JUST IN FRONT OF THE REAR WHEEL. LEAK IS NEAR EXHAUST, HEAT SHIELDING FROM FACTORY CAUSED FUEL LINE TO RUST AND LEAK.

Incident date: Oct 8, 2020

WHILE DRIVING THROUGH AN INTERSECTION CAR SHUT OFF. THIS LOSS OF POWER WHILE DRIVING HAS HAPPENED SEVERAL TIMES OVER THE LAST FEW MONTHS. I CALLED CHEVY DEALERSHIP TODAY AND WAS NOTIFIED IGNITION SWITCH WAS ALREADY REPAIRED PREVIOUSLY AND THAT I MAY BE CHARGED A DIAGNOSTIC FEE IF I BRING THE CAR IN ... Read more

Incident date: Oct 8, 2020

Incident date: Jul 1, 2020

TL* THE CONTACT OWNS A 2005 CHEVROLET COBALT. THE CONTACT STATED WHILE DRIVING 35 MPH, THE STEERING WHEEL SEIZED WITH THE POWER STEERING ASSIST WARNING LIGHT ILLUMINATED. THE VEHICLE WAS NOT DRIVABLE. THE VEHICLE WAS TOWED TO AN INDEPENDENT MECHANIC AND THE CONTACT WAS INFORMED THAT THE POWER STEERI... Read more

Incident date: Aug 1, 2020

CAR SHUTS OFF AND LOSES POWER WHILE DRIVING AND THE KEY KEEPS GETTING STUCK IN THE IGNITION AND THE DOORS KEEP LOCKING AND UNLOCKING CONSTANTLY UNTIL IT LOSES POWER AGAIN AFTER CHANGING THE BATTERY

Incident date: Aug 1, 2020

CAR SHUTS OFF AND LOSES POWER WHILE DRIVING AND THE KEY KEEPS GETTING STUCK IN THE IGNITION AND THE DOORS KEEP LOCKING AND UNLOCKING CONSTANTLY UNTIL IT LOSES POWER AGAIN AFTER CHANGING THE BATTERY

Incident date: Aug 16, 2020

MY 2005 CHEVROLET COBALT HAS DEVELOPED A GASOLINE LEAK FROM A POINT ROUGHLY A FOOT IN FRONT OF THE VEHICLES LEFT/DRIVER SIDE REAR TIRE. THE LEAK TAKES THE FORM OF GAS DRIPPING FROM THE ABOVE MENTIONED POINT WHILE THE CAR'S ENGINE IS ON. THE DRIP CONTINUES FOR SEVERAL MINS AFTER THE ENGINE IS TURNED ... Read more

Incident date: Jul 16, 2020

POWER STEERING LOCKS IN AND OUT BY ITSELF CAUSING THE CAR TO SHIFT HARD AND DOESNT WANT TO IDLE BUT WHEN STEERING IS WORKING CORRECTLY IT RUNS LIKE A NEW CAR PLEASE HELP

Incident date: Jan 20, 2020

FUEL LINE LEAK BY THE LEFT REAR WHEEL AT BODY MOUNT. SIMILAR TO WHAT IS DESCRIBED IN THE RECENT RELEASE REGARDING THE 2008-2010 COBALT FUEL LEAK ISSUE. THE INVESTIGATION SHOULD BE EXPANDED TO 2005 AS WELL.

Incident date: May 1, 2020

TL* THE CONTACT OWNS A 2005 CHEVROLET COBALT. THE CONTACT STATED THAT WHILE DRIVING AT VARIOUS SPEEDS, AND ATTEMPTING TO TURN THE STEERING WHEEL IN EITHER DIRECTION, THE STEERING WHEEL CEASED WITHOUT WARNING. THE CONTACT WAS UNABLE TO STEER THE VEHICLE. THE CONTACT STATED THAT THE FAILURE WAS INTERM... Read more

Incident date: Mar 15, 2020

TL* THE CONTACT OWNS A 2005 CHEVROLET COBALT. THE CONTACT STATED THAT UPON REVERSING OUT OF A PARKING LOT AT A SLOW SPEED, THE POWER STEERING CEASED TO OPERATE, WITH THE POWER STEERING WARNING MESSAGE DISPLAYED ON THE INSTRUMENT PANEL. THE CONTACT DROVE THE VEHICLE TO AN INDEPENDENT MECHANIC WHERE T... Read more

Incident date: Sep 10, 2019

I GOT THE CAR A FEW YEARS AGO ONLY DROVE IT FOR 5 MONTHS FOUND OUT ABOUT THE RECALL. I HAD TO PAY FOR THE CAR TO GO NASSAU BAHAMAS. THEY NEVER SHIP IT FOR ME .THEY PAID THE IGNITION REPAIRS NEVER GAVE ME A RENTAL CAR. THEN I CALLED BACK A FEW MONTHS ABOUT A WARRANTY SAY 60,000 MILES OR 5 YEAR THEY ... Read more

Incident date: Sep 10, 2019

Incident date: Mar 1, 2018

TL* THE CONTACT OWNS A 2005 CHEVROLET COBALT. THE CONTACT STATED THAT WHILE DRIVING AT VARIOUS SPEEDS THE VEHICLE LOST POWER STEERING ASSIST WHICH CAUSED THE STEERING WHEEL TO BECOME VERY DIFFICULT TO TURN IN EITHER DIRECTION. THE CHECK ENGINE WARNING LIGHT WAS ILLUMINATED. THE CAUSE OF THE FAILURE ... Read more

Showing 50 of 2,231 complaints.

EPA Fuel Economy, 2005 CHEVROLET COBALT

Trim / Engine	City MPG	Highway MPG	Combined MPG	Fuel Type	Annual Fuel Cost
2.0L 4-cyl, Manual 5-spd (Front-Wheel Drive)	20.0	27.0	23.0	Premium	$3,300
2.2L 4-cyl, Automatic 4-spd (Front-Wheel Drive)	21.0	29.0	24.0	Regular	$2,550
2.2L 4-cyl, Manual 5-spd (Front-Wheel Drive)	22.0	31.0	25.0	Regular	$2,450

CO2 Emissions: -1.0 g/mile (Subcompact Cars)

Source: U.S. Environmental Protection Agency (EPA). Actual fuel economy may vary based on driving conditions.

Technical Service Bulletins, 2005 CHEVROLET COBALT

846 manufacturer communications from 552 unique bulletins. TSBs describe known problems and recommended fixes from the manufacturer.

Most Affected Components

Component	Bulletins
350000 EQUIPMENT	108
110000 ELECTRICAL SYSTEM	89
355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL	77
060000 ENGINE AND ENGINE COOLING	52
356000 EQUIPMENT ADAPTIVE/MOBILITY	42
353000 EQUIPMENT:ELECTRICAL	34
060000 ENGINE (PWS)	29
100000 POWER TRAIN	27

110000 ELECTRICAL SYSTEM

This bulletin provides information for electrical ground repairs using new General Motors replacement fasteners with conductive finish.

060000 ENGINE AND ENGINE COOLING

This technical bulletin advises of a new fuel injection cleaner kit used for decarbonizing the intake valves to correct conditions of rough idle, Crank no start, extended crank or misfire, MIL with DTCs, and explains how Top Tier fuels shou

060000 ENGINE AND ENGINE COOLING

This service bulletin provides service information to technicians on guidelines to replace Oil Cooler, Oil Cooler Lines and Oil Tank if the engine was replaced where large amounts of debris has flowed throughout the oiling system.

100000 POWER TRAIN

This Warranty Admin service bulletin provides guidelines for Dealers Not Required and for Dealers Required to Contact the PQC for engine or transmission assembly replacement and explains the PQC process, GWM Transaction submission, vehicle

060000 ENGINE AND ENGINE COOLING

355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

This bulletin provides information for use on a Product Assistance Claim (PAC), which is formerly known as a Product Allegation Resolution (PAR) claim.

100000 POWER TRAIN

This PI bulletin advises the technician on the proper way to install the pistons in an engine.

060000 ENGINE AND ENGINE COOLING

This PI bulletin advises the technician on the proper way to install the pistons in an engine.

120000 EXTERIOR LIGHTING

This informational bulletin provides information for dealers/technicians on Headlamp, Tail Lamp, License Lamp or Fog/Driving Lamp Damage.

355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

This Preliminary Information communication provides information to the technician about vibration complaints that are one of the most challenging complaints to accurately diagnose and repair. Technician will need to use Pico Oscilloscope Di

350000 EQUIPMENT

This Preliminary Information communication provides information to the technician about the use of J-35616-64B terminal test probe, replacement terminals, and terminated leads. The J-35616-64B is the latest test probe released for checking

355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

This service bulletin provides information on Concerns or Questions Regarding Installation of Dealer Installed Accessories.

350000 EQUIPMENT

This service bulletin provides information on Concerns or Questions Regarding Installation of Dealer Installed Accessories.

200000 WHEELS

This service bulletin provides a vibration analysis worksheet the technician can use in conjunction with the appropriate Vibration Analysis-Road testing procedure when diagnosing vibration concerns.

100000 POWER TRAIN

This service bulletin provides a vibration analysis worksheet the technician can use in conjunction with the appropriate Vibration Analysis-Road testing procedure when diagnosing vibration concerns.

060000 ENGINE AND ENGINE COOLING

This service bulletin provides a vibration analysis worksheet the technician can use in conjunction with the appropriate Vibration Analysis-Road testing procedure when diagnosing vibration concerns.

020000 SUSPENSION

This service bulletin provides a vibration analysis worksheet the technician can use in conjunction with the appropriate Vibration Analysis-Road testing procedure when diagnosing vibration concerns.

010000 STEERING

This service bulletin provides a vibration analysis worksheet the technician can use in conjunction with the appropriate Vibration Analysis-Road testing procedure when diagnosing vibration concerns.

060000 ENGINE AND ENGINE COOLING

This service bulletin provides guidelines and diagnostic/repair information to technicians regarding vehicle engine oil consumption.

200000 WHEELS

This service bulletin provides information about the Hunter wheel Road Force balancers that should be utilized for all repairs requiring balance and Road Force measurement.

138000 VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM

This Preliminary Information communication provides information to the technician about vehicles that the Heater-Vent-Air Conditioning blows warm air. Before calling General Motors Technical Assistance Center technician will need to have hi

355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

This service bulletin provides information for dealers on how to submit a product information report (PIR) (Canada Only).

355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

This service bulletin provides information for dealers/technicians on When and How to Submit a Field Product Report (FPR) (U.S. and Canada Dealers Only).

117100 ELECTRICAL SYSTEM:INSTRUMENT PANEL:SPEEDOMETER/ODOMETER

This informational bulletin provides information for the IPC odometer programming method quick reference guide.

350000 EQUIPMENT

This informational bulletin provides information for the IPC odometer programming method quick reference guide.

110000 ELECTRICAL SYSTEM

This informational bulletin provides information for the IPC odometer programming method quick reference guide.

100000 POWER TRAIN

The service bulletin advises the tech of a normal transmission shift condition and the delay in throttle response when the throttle plate is opened rapidly and advises the customer that it is normal for the delay.

060000 ENGINE AND ENGINE COOLING

This service bulletin provides graphics, information and guidelines for engine component wear to assist service personnel as a guideline to perform necessary engine repairs and prevent unnecessary engine replacement.

060000 ENGINE (PWS)

This Preliminary information communicates information that will need to be provided to TAC to aid in diagnosing if a vehicle comes in with misfire and DTC Codes P0300 - P0308 and/or P050D

355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

This Preliminary Information communication provides information to the technician about vehicles that have an unusual noise and is difficult to identify, isolate or pinpoint. Technician should get record a sound clip or take a video of the

060000 ENGINE AND ENGINE COOLING

This service bulletin provides guidelines and diagnostic/repair information to technicians regarding vehicle engine oil consumption.

110000 ELECTRICAL SYSTEM

The intent of this service bulletin is to identify aftermarket ALDL or DLC interface devices as potential sources for causing multiple customer concerns that do not have other diagnostic methods to identify them.

355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

This service bulletin provides information for dealers/technicians on When and How to Submit a Field Product Report (FPR) (U.S. Dealers Only).

200000 WHEELS

This service bulletin provides information about the Hunter wheel Road Force balancers that should be utilized for all repairs requiring balance and Road Force measurement.

061600 ENGINE AND ENGINE COOLING:ENGINE:ENGINE CONTROL MODULE (ECU/ECM)

This Preliminary information communicates information that will need to be provided to TAC to aid in diagnosing if a vehicle comes in with misfire and DTC Codes P0300 - P0308 and/or P050D

100000 POWER TRAIN

This bulletin provides information on the harmful effects of water or ethylene glycol in transmission fluid.

060000 ENGINE AND ENGINE COOLING

This service bulletin provides service information on new torque specification and installation procedure for ACDelco Spin-On Oil Filters.

355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

This warranty administration bulletin provides information regarding the field action courtesy transportation policy.

120000 EXTERIOR LIGHTING

This service bulletin provides information for dealers/technicians on Exterior Lamp Condensation and Water Leaks and Replacement Guidelines.

353720 EQUIPMENT:ELECTRICAL:ACCESSORY GENERATOR:OUTLETS/RECEPTACLE

This Preliminary information communicates information that will need to be provided to TAC to aid in diagnosing if a vehicle comes in with misfire and DTC Codes P0300 - P0308 and/or P050D

355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

This service bulletin provides information for dealers/technicians on When and How to Submit a Field Product Report (FPR) (U.S. Dealers Only).

355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

This Warranty Administration bulletin provides retail and wholesale service personnel with the policies/procedures and the warranty transaction submission procedures that support the Personal Property Damage process.

138220 VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM:REAR WINDOW:ELECTRICAL HEATING ELEMENT

This Preliminary information communicates to the technician the need to inspect the induction system for potential icing issues in very cold ambient temperatures. To allow the ice to melt so that it can be drained from the related component

060000 ENGINE AND ENGINE COOLING

This service bulletin provides diagnostic tips/steps on testing for possible EVAP leaks in the system to correct a customer concern of an MIL Illuminated with DTCs P0442 and/or P0455 Set.

100000 POWER TRAIN

060000 ENGINE AND ENGINE COOLING

200000 WHEELS

This Preliminary Information communication provides information to the technician about changing the tire and wheel size on vehicles. General Motors will only support a tire calibration for tires that have been sized, tested and designed fo

190000 TIRES

100000 POWER TRAIN

This bulletin provides information on Policies Applicable to All U.S. Dealers for Engine and Transmission Assembly Replacement Under Warranty, Policy or Customer Enthusiasm and information on Submission of Warranty Transaction in Global War

060000 ENGINE AND ENGINE COOLING

110000 ELECTRICAL SYSTEM

This service bulletin provides information on Module Harvesting.

355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

This service bulletin provides information for dealers on how to submit a product information report (PIR) (Canada Only).

980000 UNKNOWN OR OTHER

This Preliminary Information communication provides information to the technician that General Motors and General Motors of Canada Company do not support cross border sales. The General Motors of Canada Customer Care Centre is the sole auth

355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

This service bulletin provides information on Handling Requests for Modifications to Permanently Import/Export Vehicles Between the U.S. and Canada.

110000 ELECTRICAL SYSTEM

100000 POWER TRAIN

This service bulletin provides information on OEM and Remanufactured Engine and Automatic Transmission/Transaxle Identification.

060000 ENGINE AND ENGINE COOLING

This service bulletin provides information on OEM and Remanufactured Engine and Automatic Transmission/Transaxle Identification.

060000 ENGINE AND ENGINE COOLING

This service bulletin provides service information on new torque specification and installation procedure for ACDelco Spin-On Oil Filters.

060000 ENGINE AND ENGINE COOLING

This service bulletin provides guidelines and diagnostic/repair information to technicians regarding vehicle engine oil consumption.

100000 POWER TRAIN

This diagnostic tip advises the tech not to separate the flexplate from the torque convertor or damage my occur if the engine is started while diagnosing for noise from the engine or transmission.

100000 POWER TRAIN

This Preliminary Information communication provides information to the technician to not remove the torque converter bolts and start the engine as this may cause damage to the torque converter of the crankshaft on vehicles equipped with an

060000 ENGINE AND ENGINE COOLING

This bulletin provides information on tools available to find an intake vacuum leak or exhaust leak to correct a condition of MIL Illuminated with Multiple Fuel Trim and/or Oxygen Sensor Codes Set.

134000 VISIBILITY:SUN/MOON ROOF ASSEMBLY

This Preliminary Information communication advises the technician the steps on diagnosing the concern. Customer's sunroof operation intermittent, bind, noise, auto-reverse, and/or water leaks.

060000 ENGINE AND ENGINE COOLING

This service bulletin provides service information on new torque specification and installation procedure for ACDelco Spin-On Oil Filters.

138000 VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM

160000 STRUCTURE

355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL

This bulletin provides information for use on a Product Assistance Claim (PAC), which is formerly known as a Product Allegation Resolution (PAR) claim.

060000 ENGINE (PWS)

This service bulletin provides policy information on warranty administration guidelines for multiple repairs with independent causes (GM Canada Dealers Only).

353000 EQUIPMENT:ELECTRICAL

This service bulletin provides policy information on warranty administration guidelines for multiple repairs with independent causes (GM Canada Dealers Only).

134000 VISIBILITY:SUN/MOON ROOF ASSEMBLY

This Preliminary Information communication advises the technician the steps on diagnosing the concern. Customer's sunroof operation intermittent, bind, noise, auto-reverse, and/or water leaks.

350000 EQUIPMENT

This informational bulletin provides information on a guide to help reduce repeat visits for the same customer concern.

060000 ENGINE AND ENGINE COOLING

This service bulletin provides service information on new torque specification and installation procedure for ACDelco Spin-On Oil Filters.

200000 WHEELS

190000 TIRES

200000 WHEELS

190000 TIRES

070000 FUEL SYSTEM, GASOLINE

This Preliminary Information communicates to the dealer the process for downloading or updating operating software for the Tire Pressure Monitor, Active Fuel Injector tester, multi media tester, PICO Scope, GR8 starting/charging tester and

030000 SERVICE BRAKES, HYDRAULIC

061520 ENGINE AND ENGINE COOLING:ENGINE:OIL/LUBRICATION:FILTER/SCREEN

This service bulletin provides service information on new torque specification and installation procedure for ACDelco Spin-On Oil Filters.

199000 TIRES:PRESSURE MONITORING AND REGULATING SYSTEMS

This service bulletin provides information for accurate tire pressures that ensure the safe handling and appropriate ride characteristics of GM cars and trucks.

060000 ENGINE AND ENGINE COOLING

This Preliminary information communicates information that will need to be provided to TAC to aid in diagnosing if a vehicle comes in with misfire and DTC Codes P0300 - P0308 and/or P050D

356230 EQUIPMENT ADAPTIVE/MOBILITY:VEHICLE CONTROLS:STEERING

This service bulletin provides a vibration analysis worksheet the technician can use in conjunction with the appropriate Vibration Analysis-Road testing procedure, when diagnosing vibration concerns.

350000 EQUIPMENT

This Preliminary Information communication provides information to the technician about installing General Motors Accessory parts/kits. Technicians should refer to Service Information for information regarding most accessories. Technician

356000 EQUIPMENT ADAPTIVE/MOBILITY

This service bulletin provides information for dealers/technicians on Exterior Lamp Condensation and Water Leaks and Replacement Guidelines.

350000 EQUIPMENT

This service bulletin provides information for dealers/technicians on Exterior Lamp Condensation and Water Leaks and Replacement Guidelines.

120000 EXTERIOR LIGHTING

This service bulletin provides information for dealers/technicians on Exterior Lamp Condensation and Water Leaks and Replacement Guidelines.

356000 EQUIPMENT ADAPTIVE/MOBILITY

This bulletin provides information on the harmful effects of water or ethylene glycol in transmission fluid.

350000 EQUIPMENT

This bulletin provides information on the harmful effects of water or ethylene glycol in transmission fluid.

100000 POWER TRAIN

This bulletin provides information on the harmful effects of water or ethylene glycol in transmission fluid.

071410 FUEL SYSTEM, GASOLINE:STORAGE:EVAPORATIVE EMISSIONS:CANISTER

This service bulletin provides diagnostic tips/steps on testing for possible EVAP leaks in the system to correct a customer concern of an MIL Illuminated with DTCs P0442 and/or P0455 Set.

110000 ELECTRICAL SYSTEM

This service bulletin provides diagnostic tips/steps on testing for possible EVAP leaks in the system to correct a customer concern of an MIL Illuminated with DTCs P0442 and/or P0455 Set.

350000 EQUIPMENT

This service bulletin provides information for dealers on how to submit a product information report (PIR) (Canada Only).

160000 STRUCTURE

350000 EQUIPMENT

100000 POWER TRAIN

200000 WHEELS

140000 AIR BAGS

Question & Answer Document for Upcoming Safety Recall 13454

Showing 100 of 846 bulletins.

NHTSA Safety Investigations, CHEVROLET COBALT

Investigations opened by NHTSA into potential safety defects. These are separate from recalls and may or may not result in a recall.

PE, Closed , Model Year: 2008

Fuel Line Leak

On July 5, 2020, the Office of Defects Investigations (ODI) opened PE20-011 to investigate instances of metal fuel lines under the vehicle corroding and leaking fuel in model year (MY) 2008 through 2010 Chevrolet Cobalt and 2008 through 2009 Chevrolet HHR passenger cars manufactured by General Motor... s (GM). The metal fuel lines are corroding and leaking fuel in the area between the front and rear wheels on the driver's side of the vehicle before the muffler. Most consumers allege a fuel odor and/or an observable fuel leak that alerts them to the condition.The subject metal fuel lines have a protective AGE coating and, in the vicinity of the left rear wheel, are further wrapped in a foil heat shield. The AGE coating consists of an annealed zinc aluminum alloy metal coating with extended corrosion protection paint. Under certain conditions, water and corrosive road deicing agents may enter a crevice between the heat shield and the AGE coating. With extended environmental exposure in high corrosive environments, the AGE coating can degrade. If it degrades enough, the base metal lines may begin to corrode beneath the heat shield.Corrosion to the fuel lines may eventually cause a perforation to develop in the line, allowing fuel vapors to escape from between the line and the heat shield, emitting a fuel odor that will be detectable to the vehicle operator. If the corrosion progresses, fuel may begin to weep from the line. Further metal degradation due to corrosion could create a drip or a mist of fuel. If this occurs, vehicle owners may see drips, spots, or puddles on the ground near the rear portion of the vehicle, primarily along the driver's side rear wheel.The majority of allegations (85%) were reported for vehicles that are operated in the salt belt region of the United States. This area includes states in the Northeast, mid-Atlantic, and Midwest regions. Additionally, the average failure mileage in the subject vehicles is approximately 111,000 across all data sources.Considering the low manufacturer complaint/warranty rates of fuel line replacement, the fact that the majority of failures are concentrated in salt belt states, high failure mileages, as well as the field exposure time for the subject vehicles, and the highly detectable and progressive nature of this failure over time, the potential safety consequences of this issue are very low. To date, there have been no reported crashes, injuries, or fatalities related to this issue. There are two reported fires in ODI data and no reported fires in GM data. Both ODI reported fires were minor, occurred after the vehicle was parked, and were extinguished utilizing fire extinguishers.In view of the progressive failure occurring at high mileages, the age of the subject vehicles, the high detectability of the leak, and the majority of failures occurred in salt belt states, this Preliminary Evaluation is closed. The agency reserves the right to take additional action if warranted by new circumstances.Review the ODI reports cited above at nhtsa.gov under the attached identification numbers.Read more

PE, Closed , Model Year: 2005

Electric Power Steering Failure

In a March 1, 2010 letter, General Motors Corporation (GM) provided a defect information report to NHTSA regarding a problem that could result in sudden loss of power steering assist in certain model year (MY) 2005 through 2010 Chevrolet Cobalt and MY 2007 through 2010 Pontiac G5 vehicles equipped w... Read more

CHEVROLET COBALT - All Years Overview

Complete safety history for the CHEVROLET COBALT across all model years (2005, 2010).

35 Total Recalls

10,115 Total Complaints

2 Investigations

876 Reported Crashes

101 Reported Fires

78 Reported Deaths

CHEVROLET COBALT - Year by Year

Compare recalls and complaints across model years. Click any year to see full details.

Year	Recalls	Complaints
2017	0	1	View
2016	0	1	View
2012	0	1	View
2011	0	2	View
2010	6	795	View
2009	6	916	View
2008	5	1,104	View
2007	6	2,004	View
2006	6	3,056	View
2005 (current)	6	2,231
2002	0	2	View
2000	0	1	View
1996	0	1	View

Other CHEVROLET Models

Model	Recalls	Complaints
SUBURBAN	246	10,458	View
TAHOE	240	12,622	View
MALIBU	216	29,080	View
SILVERADO 1500	200	22,534	View
CORVETTE	187	6,308	View
CAMARO	179	4,298	View
SILVERADO	159	10,964	View
SILVERADO 3500	152	1,409	View

Vehicle Safety

Consumer Safety

Infrastructure

Public Health

2005 CHEVROLET COBALT

Complaint Statistics

Top Reported Components

EPA Fuel Economy, 2005 CHEVROLET COBALT

Technical Service Bulletins, 2005 CHEVROLET COBALT

Most Affected Components

NHTSA Safety Investigations, CHEVROLET COBALT

CHEVROLET COBALT - All Years Overview

CHEVROLET COBALT - Year by Year

Other CHEVROLET Models