SUSPENSION:REAR
Defect Description
VEHICLE DESCRIPTION: MOTORCYCLES. THESE MOTORCYCLES WERE BUILT WITH A SWINGARM THAT COULD BREAK.
Consequence
IF THE SWINGARM SHOULD BREAK, LOSS OF VEHICLE CONTROL COULD OCCUR.
Remedy
DEALERS WILL REPLACE THE SWINGARM.
8,950 vehicles affected
Manufacturer: BUELL MOTORCYCLE CO.
SUSPENSION:REAR:SHOCK ABSORBER
Defect Description
VEHICLE DESCRIPTION: MOTORCYCLES. THESE MOTORCYCLES WERE BUILT WITH A REAR SHOCK ABSORBER FRONT EYE THAT COULD BREAK.
Consequence
IF THE SHOCK EYE SHOULD BREAK, THE UNDERSIDE OF THE VEHICLE WILL DRAG ON THE GROUND POSSIBLY CAUSING LOSS OF VEHICLE CONTROL.
Remedy
DEALERS WILL REPLACE THE REAR SHOCK ABSORBER.
8,950 vehicles affected
Manufacturer: BUELL MOTORCYCLE CO.
FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY:MOUNTING
Defect Description
VEHICLE DESCRIPTION: MOTORCYCLES. THESE MOTORCYCLES WERE BUILT WITH A FUEL TANK MOUNT SYSTEM THAT COULD, IN THE EVENT OF A CRASH, ALLOW THE FUEL TANK TO SEPARATE FROM THE MOTORCYCLE.
Consequence
THIS COULD RESULT IN AN EXPLOSION OR FIRE.
Remedy
DEALERS WILL REPLACE THE FUEL TANK MOUNT SYSTEM.
10,556 vehicles affected
Manufacturer: BUELL MOTORCYCLE CO.
FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY
Defect Description
VEHICLE DESCRIPTION: MOTORCYCLES. THESE MOTORCYCLES WERE BUILT WITH A FUEL TANK VENT VALVE ASSEMBLY THAT COULD BECOME PLUGGED.
Consequence
UNDER CERTAIN CONDITIONS, THIS COULD CAUSE THE CARBURETOR TO OVERFLOW FUEL WHICH COULD RESULT IN A FIRE. THIS CONDITION COULD ALSO PREVENT SUFFICIENT FUEL FLOW, WHICH COULD CAUSE THE ENGINE TO MISFIRE OR STALL.
Remedy
DEALERS WILL REPLACE THE FUEL TANK VENT VALVE ASSEMBLY.
12,321 vehicles affected
Manufacturer: BUELL MOTORCYCLE CO.
UNKNOWN OR OTHER
Defect Description
VEHICLE DESCRIPTION: MOTORCYCLES. THESE MOTORCYCLES WERE BUILT WITH A SIDESTAND SWITCH THAT COULD BECOME INOPERATIVE
Consequence
THIS CONDITION CAN CAUSE THE ENGINE TO STALL/QUIT WHEN RIDING.
Remedy
DEALERS WILL REPLACE THE SIDESTAND SWITCH.
10,255 vehicles affected
Manufacturer: BUELL MOTORCYCLE CO.
SUSPENSION:FRONT
Defect Description
VEHICLE DESCRIPTION: MOTORCYCLES. THE FRONT ISOLATOR MOUNT SYSTEM CAN LOSE CLAMP LOAD AND POSSIBLY BREAK.
Consequence
THIS COULD LEAD TO AN UNINTENDED DISTRACTION TO THE DRIVER, INCREASING THE RISK OF A CRASH.
Remedy
DEALERS WILL REPLACE THE FRONT ISOLATOR MOUNT SYSTEM.
5,208 vehicles affected
Manufacturer: BUELL MOTORCYCLE CO.
SERVICE BRAKES, HYDRAULIC
Defect Description
VEHICLE DESCRIPTION: MOTORCYCLES. THE E-CLIP WHICH RETAINS THE DRIVE PIN ON THE FRONT BRAKE ROTOR AND CARRIER CAN SEPARATE FROM THE DRIVE PIN ALLOWING THE PIN TO MOVE OUT OF POSITION AND COME IN CONTACT WITH THE FRONT BRAKE CALIPER.
Consequence
THIS CONDITION CAN PREVENT THE FRONT WHEEL FROM ROTATING INCREASING THE RISK OF A VEHICLE CRASH.
Remedy
DEALERS WILL REPAIR THESE MOTORCYCLES.
2,820 vehicles affected
Manufacturer: BUELL MOTORCYCLE CO.
SERVICE BRAKES, HYDRAULIC
Defect Description
THE FRONT BRAKE LINE HOSE CAN KINK DURING FRONT BRAKE ACTION.
Consequence
THIS CONDITION CAN IMPEDE THE RETURN BRAKE FLUID FLOW AND PROHIBIT THE IMMEDIATE RELEASE OF THE FRONT BRAKE CALIPER PISTONS INCREASING THE RISK OF A VEHICLE CRASH.
Remedy
DEALERS WILL INSPECT AND READJUST THE FRONT BRAKE LINE GUIDE.
505 vehicles affected
Manufacturer: BUELL MOTORCYCLE CO.
Complaint Statistics
4 total complaints
1 crashes 1 injuries
Top Reported Components
| Component | Complaints |
| SUSPENSION:FRONT:SHOCK ABSORBER | 2 |
| EXTERIOR LIGHTING:BRAKE LIGHTS:SWITCH | 1 |
| SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC | 1 |
Incident date: May 31, 2000
WHILE DRIVING AT 50 MPH, MOTORCYCLE FRONT BRAKE LOCKED UP, CAUSING A CRASH AND INJURIES. AFTER CRASH DRIVER SAW FLAMES COMING FROM THE CALIBER ON THE FRONT WHEEL. *AK *ML
Crash
1 injured
CONSUMER CONTACTED THE DEALER IN REFERENCE TO RECALL NUMBER 0816, DEALER STATES NO PARTS ARE AVAILABLE. CONSUMER HAS YET TO HAVE RECALL WORK CORRECTED. PLEASE PROVIDE ANY FURTHER DETAILS. *AK
CONSUMER CONTACTED DEALER IN REFERENCE TO RECALL NUMBER 99V107000/ MANUFACTURER'S RECALL 0817. DEALER STATES NO PARTS ARE AVAILABLE. CONSUMER HAS YET TO HAVE RECALL WORK CORRECTED. PLEASE PROVIDE ANY FURTHER DETAILS. *AK
THE FRONT BRAKE LIGHT SWICH EXPERIENCING FAILURE. *YC
NHTSA Safety Investigations — BUELL M2 CYCLONE
Investigations opened by NHTSA into potential safety defects. These are separate from recalls and may or may not result in a recall.
PE — Closed
— Model Year: 2000
THROTTLE FAILS TO RETURN TO IDLE
TO ADDRESS THE PROBLEM DESCRIBED ABOVE, BUELL IS RECALLING THOSE FUEL-INJECTED MOTORCYCLES THAT IT BUILT WITHOUT A THROTTLE CABLE CONTROL CLAMP.FOR MORE INFORMATION ON THIS SUBJECT, PLEASE REFER TO THE MEMORANDUM ENTITLED THE SCOPE OF BUELL'S SAFETY RECALL, 03V-427 COPY ATTACHED.