EQUIPMENT:OTHER:LABELS
Blue Bird Body Company (Blue Bird) is recalling certain 2019-2024 Vision and All American school buses. The emergency exit label operating instructions lettering is too small and may be difficult to read. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 217, "Bus Emergency Exits and Window Retention and Release."
Remedy: Dealers will replace the emergency exit label, free of charge. Owner notification letters were mailed December 9, 2024. Owners may contact Blue Bird Customer Service at 478-822-2242. Blue Bird's number for this recall is R23CK (SB).
28,479 vehicles affected
STRUCTURE:BODY:ROOF AND PILLARS
Blue Bird Bus Company (Blue Bird) is recalling certain 2019-2023 Vision, All American Front Engine, and All American Rear Engine school buses. An exterior roof joint may have been manufactured with insufficient strength that can allow the roof panels to separate in a crash. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 221, "School Bus Body Joint Strength."
Remedy: Dealers will inspect the roof panel joints and install additional rivets as necessary, free of charge. Owner notification letters were mailed September 17, 2024. Owners may contact Blue Bird customer service at 1-478-822-2242.
16,708 vehicles affected
FUEL SYSTEM, OTHER:STORAGE:TANK ASSEMBLY
Blue Bird Body Company (Blue Bird) is recalling certain 2021-2023 Vision school buses. The diesel tank that supplies the fuel fired heater was improperly designed and may leak fuel. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 301, "Fuel System Integrity."
Remedy: Dealers will repair the tank, free of charge. Owner notification letters were mailed July 08, 2024. Owners may contact Blue Bird customer service at 1-478-822-2242. Blue Bird's number for this recall is R24DA.
112 vehicles affected
SEATS
Blue Bird Body Company (Blue Bird) is recalling certain 2020-2024 Vision 2020-2023 All American school buses. The convertible seats may have been incorrectly installed, which can result in an unsecured seat. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 210, "Seat Belt Assembly Anchorages."
Remedy: Dealers will inspect and repair the seat, free of charge. Owner notification letters were mailed March 04, 2024. Owners may contact Blue Bird customer service at 1-478-822-2242. Blue Bird's number for this recall is R24CM-SB.
6,691 vehicles affected
ELECTRICAL SYSTEM:SOFTWARE
Blue Bird Body Company (Blue Bird) is recalling certain 2021-2024 Vision school buses. Firmware in the multiplex module may cause the warning lights to deactivate and the stop arm to retract without warning.
Remedy: Dealers will update the multiplex firmware, free of charge. Owner notification letters were mailed March 25, 2024. Owners may contact Blue Bird customer service at 1-478-822-2242. Blue Bird's number for this recall is R24CX (SB).
5,197 vehicles affected
ENGINE
Blue Bird Body Company (Blue Bird) is recalling certain 2022-2023 Vision school buses equipped with a 7.3L gasoline engine. The transmission cable may not have sufficient clearance from the gasoline fuel supply line at the left rear corner of the engine, which can result in a fuel leak.
Remedy: Dealers will inspect and reroute the transmission cable, free of charge. Owner notification letters were mailed February 9, 2023. Owners may contact Blue Bird's customer service at 1-478-822-2242. Blue Bird's number for this recall is R22CB (School Bus).
2,559 vehicles affected
FUEL SYSTEM, GASOLINE:DELIVERY:HOSES, LINES/PIPING, AND FITTINGS
Blue Bird Body Company (Blue Bird) is recalling certain 2022-2023 Vision school buses equipped with a 7.3L gasoline engine. The transmission cable may not have sufficient clearance from the gasoline fuel supply line at the left rear corner of the engine, which can result in a fuel leak.
Remedy: Dealers will inspect and reroute the transmission cable, free of charge. Owner notification letters were mailed February 9, 2023. Owners may contact Blue Bird's customer service at 1-478-822-2242. Blue Bird's number for this recall is R22CB (School Bus).
2,559 vehicles affected
FUEL SYSTEM, GASOLINE:DELIVERY:HOSES, LINES/PIPING, AND FITTINGS
Blue Bird Body Company (Blue Bird) is recalling certain 2022-2023 Vision school buses equipped with a 7.3L gasoline engine. The transmission cable may not have sufficient clearance from the gasoline fuel supply line at the left rear corner of the engine, which can result in a fuel leak.
Remedy: Dealers will inspect and reroute the transmission cable, free of charge. Owner notification letters were mailed February 9, 2023. Owners may contact Blue Bird's customer service at 1-478-822-2242. Blue Bird's number for this recall is R22CB (School Bus).
2,559 vehicles affected
ENGINE
Blue Bird Body Company (Blue Bird) is recalling certain 2022-2023 Vision school buses equipped with a 7.3L gasoline engine. The transmission cable may not have sufficient clearance from the gasoline fuel supply line at the left rear corner of the engine, which can result in a fuel leak.
Remedy: Dealers will inspect and reroute the transmission cable, free of charge. Owner notification letters were mailed February 9, 2023. Owners may contact Blue Bird's customer service at 1-478-822-2242. Blue Bird's number for this recall is R22CB (School Bus).
2,559 vehicles affected
FUEL SYSTEM, OTHER:DELIVERY:HOSES, LINES/PIPING, AND FITTINGS
Blue Bird Body Company (Blue Bird) is recalling certain 2018-2023 Blue Bird Vision transit buses equipped with Roush fuel return lines included in GEN 4 and GEN 5 LPG Conversion Systems that were installed on vehicles sold or registered in Connecticut, Delaware, Illinois, Indiana, Iowa, Kentucky, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, Virginia, Washington D.C., West Virginia, and Wisconsin. The zinc-plating on the fuel return line may break away when contacted by road debris, causing two dissimilar metals on the fuel line to contact each other and corrode.
Remedy: Dealers will replace the fuel return lines, free of charge. Owner notification letters were mailed May 24, 2023. Owners may contact Blue Bird's customer service at 1-478-822-2242. Blue Bird's number for this recall is R22BX-NSB.
49 vehicles affected
FUEL SYSTEM, OTHER:DELIVERY:HOSES, LINES/PIPING, AND FITTINGS
Blue Bird Body Company (Blue Bird) is recalling certain 2017-2023 Blue Bird Vision school buses equipped with Roush fuel return lines included in GEN 4 and GEN 5 LPG Conversion Systems that were installed on vehicles sold or registered in Connecticut, Delaware, Illinois, Indiana, Iowa, Kentucky, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, Virginia, Washington D.C., West Virginia, and Wisconsin. The zinc-plating on the fuel return line may break away when contacted by road debris, causing two dissimilar metals on the fuel line to contact each other and corrode.
Remedy: Dealers will replace the fuel return lines, free of charge. Owner notification letters were mailed May 24, 2023. Owners may contact Blue Bird's customer service at 1-478-822-2242. Blue Bird's number for this recall is R22BX-SB.
4,900 vehicles affected
POWER TRAIN:AUTOMATIC TRANSMISSION:PARK/NEUTRAL START INTERLOCK SWITCH
Blue Bird Body Company (Blue Bird) is recalling certain 2023 Vision school buses equipped with an Allison transmission. The starter interlock settings in the vehicle software are incorrect, allowing the engine to crank while the T-handle gear shifter is in Reverse or Drive. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 102, "Transmission Shift Lever Sequence/Starter Interlock/Transmission Braking Effect."
Remedy: Dealers will update the software, free of charge. Owner notification letters were mailed on June 30, 2022. Owners may contact Blue Bird's customer service at 1-478-822-2242. Blue Bird's number for this recall R22BW (SB).
53 vehicles affected
POWER TRAIN:AUTOMATIC TRANSMISSION:PARK/NEUTRAL START INTERLOCK SWITCH
Blue Bird Body Company (Blue Bird) is recalling certain 2023 Vision school buses equipped with an Allison transmission. The starter interlock settings in the vehicle software are incorrect, allowing the engine to crank while the T-handle gear shifter is in Reverse or Drive. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 102, "Transmission Shift Lever Sequence/Starter Interlock/Transmission Braking Effect."
Remedy: Dealers will update the software, free of charge. Owner notification letters were mailed on June 30, 2022. Owners may contact Blue Bird's customer service at 1-478-822-2242. Blue Bird's number for this recall R22BW (SB).
53 vehicles affected
POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE:SOFTWARE
Blue Bird Body Company (Blue Bird) is recalling certain 2023 Vision school buses equipped with an Allison transmission. The starter interlock settings in the vehicle software are incorrect, allowing the engine to crank while the T-handle gear shifter is in Reverse or Drive. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 102, "Transmission Shift Lever Sequence/Starter Interlock/Transmission Braking Effect."
Remedy: Dealers will update the software, free of charge. Owner notification letters were mailed on June 30, 2022. Owners may contact Blue Bird's customer service at 1-478-822-2242. Blue Bird's number for this recall R22BW (SB).
53 vehicles affected
POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE:SOFTWARE
Blue Bird Body Company (Blue Bird) is recalling certain 2023 Vision school buses equipped with an Allison transmission. The starter interlock settings in the vehicle software are incorrect, allowing the engine to crank while the T-handle gear shifter is in Reverse or Drive. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 102, "Transmission Shift Lever Sequence/Starter Interlock/Transmission Braking Effect."
Remedy: Dealers will update the software, free of charge. Owner notification letters were mailed on June 30, 2022. Owners may contact Blue Bird's customer service at 1-478-822-2242. Blue Bird's number for this recall R22BW (SB).
53 vehicles affected
OTHER:SCHOOL BUS STOP ARM ASSEMBLY
Blue Bird Body Company (Blue Bird) is recalling certain 2023 Vision school buses. The incorrect pins were installed on the air stop arm, which may cause it to fail. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 131, "School Bus Pedestrian Safety Devices."
Remedy: Dealers will install a service pigtail connector, free of charge. Owner notification letters were mailed on June 8, 2022. Owners may contact Blue Bird's customer service at 1-478-822-2242. Blue Bird's number for this recall is R22BT.
674 vehicles affected
FUEL SYSTEM, GASOLINE:DELIVERY:HOSES, LINES/PIPING, AND FITTINGS
Blue Bird Body Company (Blue Bird) is recalling certain 2022-2023 Vision school buses. The fuel supply line was incorrectly routed, allowing it to chafe against a bolt head, which can damage the line and create a fuel leak.
Remedy: Dealers will reroute the fuel line, and replace the fuel line if any damage is found, free of charge. Owner notification letters are expected to be mailed on June 21, 2022. Owners may contact Blue Bird's customer service at 1-478-822-2242. Blue Bird's number for this recall is R22BU-SB.
1,450 vehicles affected
FUEL SYSTEM, GASOLINE:DELIVERY:HOSES, LINES/PIPING, AND FITTINGS
Blue Bird Body Company (Blue Bird) is recalling certain 2022-2023 Vision school buses. The fuel supply line was incorrectly routed, allowing it to chafe against a bolt head, which can damage the line and create a fuel leak.
Remedy: Dealers will reroute the fuel line, and replace the fuel line if any damage is found, free of charge. Owner notification letters are expected to be mailed on June 21, 2022. Owners may contact Blue Bird's customer service at 1-478-822-2242. Blue Bird's number for this recall is R22BU-SB.
1,450 vehicles affected
EQUIPMENT ADAPTIVE/MOBILITY:WHEELCHAIR LIFT/RAMP
Blue Bird Body Company (Blue Bird) is recalling certain 2023 Vision school buses. The vehicle multiplex software may not engage the brakes when the wheelchair platform lift is operated. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 403, "Platform Lift Systems."
Remedy: Dealers will install updated software, free of charge. Owner notification letters were mailed on March 17, 2022. Owners may contact Blue Bird's customer service at 1-478-822-2242. Blue Bird's number for this recall is R22BP.
6 vehicles affected