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2007 BLUE BIRD EXPRESS 4500

2 recalls, 0 complaints - 6 TSBs

13V480000 Oct 17, 2013
ELECTRICAL SYSTEM
Defect Description
Blue Bird Body Company (Blue Bird) is recalling certain model year 2004 Ultra LMB, 2003-2006 Ultra LF and 2004-2007 Express commercial buses equipped with Sure Power-brand battery equalizers containing a particular epoxy sealing, aka 'potting', compound. The specific potting compound used in the sub... Read more
Consequence
Once electrically conductive, the material is capable of melting and burning, increasing the risk of a fire.
Remedy
Blue Bird will notify owners, and dealers will replace the equalizers, free of charge. The recall began on December 17, 2013. Owners may contact Blue Bird at 1-478-825-2021. Blue Bird's recall number is R13WN.
393 vehicles affected
Manufacturer: Blue Bird Body Company
08V259000 Jun 10, 2008
STEERING:LINKAGES:TIE ROD ASSEMBLY
Defect Description
BLUE BIRD IS RECALLING 33 MY 2006-2007 EXPRESS 4500 MOTOR COACHES EQUIPPED WITH MAC TIE ROD ASSEMBLIES THAT DID NOT MEET DESIGN SPECIFICATION. AS A RESULT, THE LEFT AND/OR RIGHT TIE ROD ASSEMBLY MAY FRACTURE AT HIGH MILEAGE.
Consequence
A FRACTURE TIE ROD MAY SEPARATE WITHOUT PRIOR WARNING CAUSING UNEXPECTED LOSS OF VEHICLE STEERING. IN SOME MANEUVERS THIS COULD CAUSE A CRASH.
Remedy
DEALERS WILL REPLACE THE LEFT AND RIGHT HAND TIE ROD ASSEMBLIES WITH A REDESIGNED TIE ROD ASSEMBLY FREE OF CHARGE. THE RECALL BEGAN ON JULY 11, 2008. OWNERS MAY CONTACT BLUE BIRD AT 478-822-2242.
33 vehicles affected
Manufacturer: BLUE BIRD BODY COMPANY

No complaints found for this vehicle.

Technical Service Bulletins, 2007 BLUE BIRD EXPRESS 4500

6 manufacturer communications from 6 unique bulletins. TSBs describe known problems and recommended fixes from the manufacturer.

Most Affected Components

ComponentBulletins
980000 UNKNOWN OR OTHER3
355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL2
112000 ELECTRICAL SYSTEM:ALTERNATOR/GENERATOR/REGULATOR1
SM1608 Dec 8, 2016
355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL
New Blue Bird Support Center - Technical Bus Support: Dealer memo to announce the new on-line Blue Bird Support Center for technical bus support requests.
SM1601 Jan 14, 2016
355200 EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL
Blue Bird Troubleshooting Guides: Blue Bird announcement of the addition of troubleshooting guides for assisting in the service of the Blue Bird products. These troubleshooting guides are available on the Vantage website.
SU-1209 Jun 5, 2012
980000 UNKNOWN OR OTHER
BLUE BIRD: PROCEDURE UPDATE INFORMATION BEING PROVIDED REGARDING REPLACEMENT OF HEATER RESISTORS ON ALL MODELS. NO MODEL OR MODEL YEARS LISTED. *PE
SU-S-0704 May 1, 2007
112000 ELECTRICAL SYSTEM:ALTERNATOR/GENERATOR/REGULATOR
COACHWORKS EXPRESS: ON SOME MODEL YEAR COACHES, THE ALTERNATOR MOUNTING TABS AND ALTERNATOR MOUNTING BOLT TORQUE CRACKING/BREAKING ON BOTH ALTERNATORS. *PE
No comms 2022-10 Oct 17, 2022
980000 UNKNOWN OR OTHER
There are no Manufacturer Communications in accordance with 49 CFR 579.5 to report for October 2022 for Blue Bird Body Company.
No comms 2023-12 Jan 1, 2024
980000 UNKNOWN OR OTHER
There are no Manufacturer Communications in accordance with 49 CFR 579.5 to report for December 2023 for Blue Bird Body Company.

BLUE BIRD EXPRESS 4500 - All Years Overview

Complete safety history for the BLUE BIRD EXPRESS 4500 across all model years (2004, 2007).

10 Total Recalls
0 Total Complaints
0 Investigations
0 Reported Crashes
0 Reported Fires
0 Reported Deaths

BLUE BIRD EXPRESS 4500 - Year by Year

Compare recalls and complaints across model years. Click any year to see full details.

Year Recalls Complaints
2007 (current) 2 0
2006 3 0 View
2005 1 0 View
2004 4 0 View

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