2022 BLUE BIRD ALL AMERICAN SCHOOL BUS

26 recalls — 2 complaints

24V758000 Oct 11, 2024
EQUIPMENT:OTHER:LABELS
Defect Description
Blue Bird Body Company (Blue Bird) is recalling certain 2019-2024 Vision and All American school buses. The emergency exit label operating instructions lettering is too small and may be difficult to read. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety ... Read more
Consequence
An emergency exit label that is difficult to read can prevent or delay the use of the emergency exit, increasing the risk of injury.
Remedy
Dealers will replace the emergency exit label, free of charge. Owner notification letters were mailed December 9, 2024. Owners may contact Blue Bird Customer Service at 478-822-2242. Blue Bird's number for this recall is R23CK (SB).
28,479 vehicles affected
Manufacturer: Blue Bird Body Company
24V543000 Jul 19, 2024
STRUCTURE:BODY:ROOF AND PILLARS
Defect Description
Blue Bird Bus Company (Blue Bird) is recalling certain 2019-2023 Vision, All American Front Engine, and All American Rear Engine school buses. An exterior roof joint may have been manufactured with insufficient strength that can allow the roof panels to separate in a crash. As such, these vehicles... Read more
Consequence
Roof panels that separate during a crash can increase the risk of injury.
Remedy
Dealers will inspect the roof panel joints and install additional rivets as necessary, free of charge. Owner notification letters were mailed September 17, 2024. Owners may contact Blue Bird customer service at 1-478-822-2242.
16,708 vehicles affected
Manufacturer: Blue Bird Body Company
24V078000 Feb 7, 2024
SEATS
Defect Description
Blue Bird Body Company (Blue Bird) is recalling certain 2020-2024 Vision 2020-2023 All American school buses. The convertible seats may have been incorrectly installed, which can result in an unsecured seat. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safe... Read more
Consequence
An unsecured seat may not adequately restrain an occupant, increasing the risk of injury during a crash.
Remedy
Dealers will inspect and repair the seat, free of charge. Owner notification letters were mailed March 04, 2024. Owners may contact Blue Bird customer service at 1-478-822-2242. Blue Bird's number for this recall is R24CM-SB.
6,691 vehicles affected
Manufacturer: Blue Bird Body Company
23V778000 Nov 20, 2023
STRUCTURE
Defect Description
Blue Bird Body Company (Blue Bird) is recalling certain 2014-2024 All American school buses equipped with 39" High Back seat restraining barriers. The bolts securing the restraining barriers to the floor may separate when fully loaded. As such, these vehicles fail to comply with the requirements o... Read more
Consequence
An unsecured seat restraining barrier may not properly restrain an occupant during a crash, increasing their risk of injury.
Remedy
Dealers will install a longer bolt with rectangular washer and nut, free of charge. Owner notification letters are expected to be mailed January 16, 2024. Owners may contact Blue Bird customer service at 1-478-822-2242. Blue Bird's number for this recall is R23CU-SB. This recall is an expansion ... Read more
6,124 vehicles affected
Manufacturer: Blue Bird Body Company
23V425000 Jun 13, 2023
SERVICE BRAKES, AIR
Defect Description
Blue Bird Body Company (Blue Bird) is recalling certain 2021-2024 All American and 2021-2022 Vision school buses. A software error in the instrument cluster may cause the air pressure gauges and the visual and audio low air warnings to not function. As such, these vehicles fail to comply with the ... Read more
Consequence
Air gauges and warnings that do not alert the driver to air pressure loss can result in driving without functioning brakes, increasing the risk of a crash.
Remedy
Dealers will update the instrument cluster software, free of charge. Owner notification letters were mailed July 27, 2023, 2023. Owners may contact Blue Bird's customer service at 1-478-822-2242. Blue Bird's number for this recall is R23CH (School Bus).
1,424 vehicles affected
Manufacturer: Blue Bird Body Company
23V425000 Jun 13, 2023
SERVICE BRAKES, AIR
Defect Description
Blue Bird Body Company (Blue Bird) is recalling certain 2021-2024 All American and 2021-2022 Vision school buses. A software error in the instrument cluster may cause the air pressure gauges and the visual and audio low air warnings to not function. As such, these vehicles fail to comply with the ... Read more
Consequence
Air gauges and warnings that do not alert the driver to air pressure loss can result in driving without functioning brakes, increasing the risk of a crash.
Remedy
Dealers will update the instrument cluster software, free of charge. Owner notification letters were mailed July 27, 2023, 2023. Owners may contact Blue Bird's customer service at 1-478-822-2242. Blue Bird's number for this recall is R23CH (School Bus).
1,424 vehicles affected
Manufacturer: Blue Bird Body Company
23V425000 Jun 13, 2023
SERVICE BRAKES, AIR
Defect Description
Blue Bird Body Company (Blue Bird) is recalling certain 2021-2024 All American and 2021-2022 Vision school buses. A software error in the instrument cluster may cause the air pressure gauges and the visual and audio low air warnings to not function. As such, these vehicles fail to comply with the ... Read more
Consequence
Air gauges and warnings that do not alert the driver to air pressure loss can result in driving without functioning brakes, increasing the risk of a crash.
Remedy
Dealers will update the instrument cluster software, free of charge. Owner notification letters were mailed July 27, 2023, 2023. Owners may contact Blue Bird's customer service at 1-478-822-2242. Blue Bird's number for this recall is R23CH (School Bus).
1,424 vehicles affected
Manufacturer: Blue Bird Body Company
23V425000 Jun 13, 2023
ELECTRICAL SYSTEM: INSTRUMENT CLUSTER/PANEL
Defect Description
Blue Bird Body Company (Blue Bird) is recalling certain 2021-2024 All American and 2021-2022 Vision school buses. A software error in the instrument cluster may cause the air pressure gauges and the visual and audio low air warnings to not function. As such, these vehicles fail to comply with the ... Read more
Consequence
Air gauges and warnings that do not alert the driver to air pressure loss can result in driving without functioning brakes, increasing the risk of a crash.
Remedy
Dealers will update the instrument cluster software, free of charge. Owner notification letters were mailed July 27, 2023, 2023. Owners may contact Blue Bird's customer service at 1-478-822-2242. Blue Bird's number for this recall is R23CH (School Bus).
1,424 vehicles affected
Manufacturer: Blue Bird Body Company
23V425000 Jun 13, 2023
ELECTRICAL SYSTEM: INSTRUMENT CLUSTER/PANEL
Defect Description
Blue Bird Body Company (Blue Bird) is recalling certain 2021-2024 All American and 2021-2022 Vision school buses. A software error in the instrument cluster may cause the air pressure gauges and the visual and audio low air warnings to not function. As such, these vehicles fail to comply with the ... Read more
Consequence
Air gauges and warnings that do not alert the driver to air pressure loss can result in driving without functioning brakes, increasing the risk of a crash.
Remedy
Dealers will update the instrument cluster software, free of charge. Owner notification letters were mailed July 27, 2023, 2023. Owners may contact Blue Bird's customer service at 1-478-822-2242. Blue Bird's number for this recall is R23CH (School Bus).
1,424 vehicles affected
Manufacturer: Blue Bird Body Company
23V425000 Jun 13, 2023
SERVICE BRAKES, AIR
Defect Description
Blue Bird Body Company (Blue Bird) is recalling certain 2021-2024 All American and 2021-2022 Vision school buses. A software error in the instrument cluster may cause the air pressure gauges and the visual and audio low air warnings to not function. As such, these vehicles fail to comply with the ... Read more
Consequence
Air gauges and warnings that do not alert the driver to air pressure loss can result in driving without functioning brakes, increasing the risk of a crash.
Remedy
Dealers will update the instrument cluster software, free of charge. Owner notification letters were mailed July 27, 2023, 2023. Owners may contact Blue Bird's customer service at 1-478-822-2242. Blue Bird's number for this recall is R23CH (School Bus).
1,424 vehicles affected
Manufacturer: Blue Bird Body Company
23V425000 Jun 13, 2023
SERVICE BRAKES, AIR
Defect Description
Blue Bird Body Company (Blue Bird) is recalling certain 2021-2024 All American and 2021-2022 Vision school buses. A software error in the instrument cluster may cause the air pressure gauges and the visual and audio low air warnings to not function. As such, these vehicles fail to comply with the ... Read more
Consequence
Air gauges and warnings that do not alert the driver to air pressure loss can result in driving without functioning brakes, increasing the risk of a crash.
Remedy
Dealers will update the instrument cluster software, free of charge. Owner notification letters were mailed July 27, 2023, 2023. Owners may contact Blue Bird's customer service at 1-478-822-2242. Blue Bird's number for this recall is R23CH (School Bus).
1,424 vehicles affected
Manufacturer: Blue Bird Body Company
23V425000 Jun 13, 2023
ELECTRICAL SYSTEM: INSTRUMENT CLUSTER/PANEL
Defect Description
Blue Bird Body Company (Blue Bird) is recalling certain 2021-2024 All American and 2021-2022 Vision school buses. A software error in the instrument cluster may cause the air pressure gauges and the visual and audio low air warnings to not function. As such, these vehicles fail to comply with the ... Read more
Consequence
Air gauges and warnings that do not alert the driver to air pressure loss can result in driving without functioning brakes, increasing the risk of a crash.
Remedy
Dealers will update the instrument cluster software, free of charge. Owner notification letters were mailed July 27, 2023, 2023. Owners may contact Blue Bird's customer service at 1-478-822-2242. Blue Bird's number for this recall is R23CH (School Bus).
1,424 vehicles affected
Manufacturer: Blue Bird Body Company
23V425000 Jun 13, 2023
ELECTRICAL SYSTEM: INSTRUMENT CLUSTER/PANEL
Defect Description
Blue Bird Body Company (Blue Bird) is recalling certain 2021-2024 All American and 2021-2022 Vision school buses. A software error in the instrument cluster may cause the air pressure gauges and the visual and audio low air warnings to not function. As such, these vehicles fail to comply with the ... Read more
Consequence
Air gauges and warnings that do not alert the driver to air pressure loss can result in driving without functioning brakes, increasing the risk of a crash.
Remedy
Dealers will update the instrument cluster software, free of charge. Owner notification letters were mailed July 27, 2023, 2023. Owners may contact Blue Bird's customer service at 1-478-822-2242. Blue Bird's number for this recall is R23CH (School Bus).
1,424 vehicles affected
Manufacturer: Blue Bird Body Company
23V425000 Jun 13, 2023
SERVICE BRAKES, AIR
Defect Description
Blue Bird Body Company (Blue Bird) is recalling certain 2021-2024 All American and 2021-2022 Vision school buses. A software error in the instrument cluster may cause the air pressure gauges and the visual and audio low air warnings to not function. As such, these vehicles fail to comply with the ... Read more
Consequence
Air gauges and warnings that do not alert the driver to air pressure loss can result in driving without functioning brakes, increasing the risk of a crash.
Remedy
Dealers will update the instrument cluster software, free of charge. Owner notification letters were mailed July 27, 2023, 2023. Owners may contact Blue Bird's customer service at 1-478-822-2242. Blue Bird's number for this recall is R23CH (School Bus).
1,424 vehicles affected
Manufacturer: Blue Bird Body Company
23V425000 Jun 13, 2023
ELECTRICAL SYSTEM: INSTRUMENT CLUSTER/PANEL
Defect Description
Blue Bird Body Company (Blue Bird) is recalling certain 2021-2024 All American and 2021-2022 Vision school buses. A software error in the instrument cluster may cause the air pressure gauges and the visual and audio low air warnings to not function. As such, these vehicles fail to comply with the ... Read more
Consequence
Air gauges and warnings that do not alert the driver to air pressure loss can result in driving without functioning brakes, increasing the risk of a crash.
Remedy
Dealers will update the instrument cluster software, free of charge. Owner notification letters were mailed July 27, 2023, 2023. Owners may contact Blue Bird's customer service at 1-478-822-2242. Blue Bird's number for this recall is R23CH (School Bus).
1,424 vehicles affected
Manufacturer: Blue Bird Body Company
23V425000 Jun 13, 2023
ELECTRICAL SYSTEM: INSTRUMENT CLUSTER/PANEL
Defect Description
Blue Bird Body Company (Blue Bird) is recalling certain 2021-2024 All American and 2021-2022 Vision school buses. A software error in the instrument cluster may cause the air pressure gauges and the visual and audio low air warnings to not function. As such, these vehicles fail to comply with the ... Read more
Consequence
Air gauges and warnings that do not alert the driver to air pressure loss can result in driving without functioning brakes, increasing the risk of a crash.
Remedy
Dealers will update the instrument cluster software, free of charge. Owner notification letters were mailed July 27, 2023, 2023. Owners may contact Blue Bird's customer service at 1-478-822-2242. Blue Bird's number for this recall is R23CH (School Bus).
1,424 vehicles affected
Manufacturer: Blue Bird Body Company
23V425000 Jun 13, 2023
SERVICE BRAKES, AIR
Defect Description
Blue Bird Body Company (Blue Bird) is recalling certain 2021-2024 All American and 2021-2022 Vision school buses. A software error in the instrument cluster may cause the air pressure gauges and the visual and audio low air warnings to not function. As such, these vehicles fail to comply with the ... Read more
Consequence
Air gauges and warnings that do not alert the driver to air pressure loss can result in driving without functioning brakes, increasing the risk of a crash.
Remedy
Dealers will update the instrument cluster software, free of charge. Owner notification letters were mailed July 27, 2023, 2023. Owners may contact Blue Bird's customer service at 1-478-822-2242. Blue Bird's number for this recall is R23CH (School Bus).
1,424 vehicles affected
Manufacturer: Blue Bird Body Company
23V425000 Jun 13, 2023
SERVICE BRAKES, AIR
Defect Description
Blue Bird Body Company (Blue Bird) is recalling certain 2021-2024 All American and 2021-2022 Vision school buses. A software error in the instrument cluster may cause the air pressure gauges and the visual and audio low air warnings to not function. As such, these vehicles fail to comply with the ... Read more
Consequence
Air gauges and warnings that do not alert the driver to air pressure loss can result in driving without functioning brakes, increasing the risk of a crash.
Remedy
Dealers will update the instrument cluster software, free of charge. Owner notification letters were mailed July 27, 2023, 2023. Owners may contact Blue Bird's customer service at 1-478-822-2242. Blue Bird's number for this recall is R23CH (School Bus).
1,424 vehicles affected
Manufacturer: Blue Bird Body Company
23V425000 Jun 13, 2023
ELECTRICAL SYSTEM: INSTRUMENT CLUSTER/PANEL
Defect Description
Blue Bird Body Company (Blue Bird) is recalling certain 2021-2024 All American and 2021-2022 Vision school buses. A software error in the instrument cluster may cause the air pressure gauges and the visual and audio low air warnings to not function. As such, these vehicles fail to comply with the ... Read more
Consequence
Air gauges and warnings that do not alert the driver to air pressure loss can result in driving without functioning brakes, increasing the risk of a crash.
Remedy
Dealers will update the instrument cluster software, free of charge. Owner notification letters were mailed July 27, 2023, 2023. Owners may contact Blue Bird's customer service at 1-478-822-2242. Blue Bird's number for this recall is R23CH (School Bus).
1,424 vehicles affected
Manufacturer: Blue Bird Body Company
23V425000 Jun 13, 2023
ELECTRICAL SYSTEM: INSTRUMENT CLUSTER/PANEL
Defect Description
Blue Bird Body Company (Blue Bird) is recalling certain 2021-2024 All American and 2021-2022 Vision school buses. A software error in the instrument cluster may cause the air pressure gauges and the visual and audio low air warnings to not function. As such, these vehicles fail to comply with the ... Read more
Consequence
Air gauges and warnings that do not alert the driver to air pressure loss can result in driving without functioning brakes, increasing the risk of a crash.
Remedy
Dealers will update the instrument cluster software, free of charge. Owner notification letters were mailed July 27, 2023, 2023. Owners may contact Blue Bird's customer service at 1-478-822-2242. Blue Bird's number for this recall is R23CH (School Bus).
1,424 vehicles affected
Manufacturer: Blue Bird Body Company
22V505000 Jul 14, 2022
ELECTRICAL SYSTEM:PROPULSION SYSTEM
Defect Description
Blue Bird Body Company (Blue Bird) is recalling certain 2018-2022 All American and Vision school buses equipped with Cummins PD7000 Electric Drivetrains containing an electric air compressor. The air compressor housing is improperly grounded, causing electrical voltage greater than 50V AC during op... Read more
Consequence
An improperly grounded air compressor can cause electric shock, increasing the risk of injury.
Remedy
Dealers will install an electrical ground strap between the compressor motor housing and vehicle chassis, free of charge. Owner notification letters were mailed February 6, 2023. Owners may contact Blue Bird's customer service at 1-478-822-2242. Blue Bird's number for this recall is R22BY-SB.
482 vehicles affected
Manufacturer: Blue Bird Body Company
21V312000 May 4, 2021
FUEL SYSTEM, DIESEL:FUEL INJECTION SYSTEM:FUEL RAIL
Defect Description
Blue Bird Body Company (Blue Bird) is recalling certain 2018-2022 All American buses. The sealing washer may not seat correctly in the pilot bore holes, allowing the high pressure fuel rail assembly to leak.
Consequence
A fuel leak in the presence of an ignition source increases the risk of a fire.
Remedy
The remedy for this recall is still under development. Owner notification letters were mailed on July 30, 2021. Owners may contact Blue Bird customer service at 1-478-822-2242. Blue Bird's number for this recall is R21BH-SB.
1,053 vehicles affected
Manufacturer: Blue Bird Body Company
21V312000 May 4, 2021
FUEL SYSTEM, DIESEL:FUEL INJECTION SYSTEM:FUEL RAIL
Defect Description
Blue Bird Body Company (Blue Bird) is recalling certain 2018-2022 All American buses. The sealing washer may not seat correctly in the pilot bore holes, allowing the high pressure fuel rail assembly to leak.
Consequence
A fuel leak in the presence of an ignition source increases the risk of a fire.
Remedy
The remedy for this recall is still under development. Owner notification letters were mailed on July 30, 2021. Owners may contact Blue Bird customer service at 1-478-822-2242. Blue Bird's number for this recall is R21BH-SB.
1,053 vehicles affected
Manufacturer: Blue Bird Body Company
21V284000 Apr 22, 2021
SERVICE BRAKES, AIR
Defect Description
Blue Bird Body Company (Blue Bird) is recalling certain 2020-2022 Vision and All American school buses. A retainer was not properly seated in the SC-3 single check valve and may not provide source air isolation when pressure is applied. As such, these vehicles fail to comply with the requirements ... Read more
Consequence
Unintended spring brake application may occur, increasing the risk of a crash.
Remedy
Dealers will replace the SC-3 check valves, free of charge. Owner notification letters were mailed on November 18, 2021. Owners may contact Blue Bird customer service at 1-478-822-2242. Blue Bird's number for this recall is R21BE-SB.
1,634 vehicles affected
Manufacturer: Blue Bird Body Company
21V083000 Feb 17, 2021
ELECTRONIC STABILITY CONTROL (ESC)
Defect Description
Blue Bird Body Company (Blue Bird) is recalling certain 2021-2022 Vision and 2022 All American school buses equipped with hydraulic brakes and electronic stability control (ESC). The Hydraulic Brake control unit (ECU) may not have been programmed correctly, possibly causing the ESC to malfunction.
Consequence
If the electronic stability control does not function properly, it can increase the risk of a crash or injury.
Remedy
Blue Bird will notify owners, and dealers will inspect the hydraulic brake ECU and repair it as necessary, free of charge. The recall began on April 9, 2021. Owners may contact Blue Bird customer service at 1-478-822-2242. Blue Bird's number for this recall is R21BC-SB.
60 vehicles affected
Manufacturer: Blue Bird Body Company
21V070000 Feb 12, 2021
SEAT BELTS:REAR/OTHER:ANCHORAGE
Defect Description
Blue Bird Body Company (Blue Bird) is recalling certain 2020-2022 Vision and All American buses. The seats with integrated 3-point seat belts may have been installed incorrectly. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 21... Read more
Consequence
An incorrectly installed seat can increase the risk of injury in the event of a crash.
Remedy
Blue Bird will notify owners, and dealers will inspect the seats and install any missing hardware, as necessary, free of charge. The recall is expected to begin April 9, 2021. Owner notification letters were mailed February 03, 2022. Owners may contact Blue Bird customer service at 1-478-822-2242.... Read more
620 vehicles affected
Manufacturer: Blue Bird Body Company

Complaint Statistics

2 total complaints 1 fires

Top Reported Components

ComponentComplaints
ELECTRICAL SYSTEM1
STRUCTURE1
STRUCTURE Oct 3, 2025
Incident date: Sep 29, 2025
The contact's employer owns a 2022 Blue Bird Conventional. The contact stated that upon further inspection, it was noticed that the battery arms were fracturing at the frame of the bolts. No warning lights were illuminated. The contact related the failure to NHTSA Campaign: 17V100000 (Structure); ho... Read more
ELECTRICAL SYSTEM Dec 5, 2022
Incident date: Nov 23, 2022
"GOV CAUGHT FIRE DUE TO HEATER MALFUCTION PER THE FIRE DEPT."
Fire

BLUE BIRD ALL AMERICAN SCHOOL BUS — All Years Overview

Complete safety history for the BLUE BIRD ALL AMERICAN SCHOOL BUS across all model years (2020–2027).

148 Total Recalls
9 Total Complaints
0 Investigations
0 Reported Crashes
1 Reported Fires
0 Reported Deaths

BLUE BIRD ALL AMERICAN SCHOOL BUS — Year by Year

Compare recalls and complaints across model years. Click any year to see full details.

Year Recalls Complaints
2027 10 0 View
2026 19 0 View
2025 4 0 View
2024 8 0 View
2023 11 3 View
2022 (current) 26 2
2021 36 0 View
2020 34 4 View

Other BLUE BIRD Models

Model Recalls Complaints
ALL AMERICAN 720 222 View
VISION 537 24 View
TC2000 214 39 View
VISION SCHOOL BUS 196 4 View
CONVENTIONAL 125 20 View
MICRO BIRD 120 0 View
WANDERLODGE 76 7 View
VISION TRANSIT BUS 73 0 View