SERVICE BRAKES, AIR:SUPPLY:RESERVOIR/TANK
Autocar, LLC (Autocar) is recalling certain 2015-2022 ACTT (Xspotter) and ACX (Xpeditor) vehicles. The air tanks have an insufficient volume of air for the brake system. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 121, "Air Brake Systems."
Remedy: Dealers will inspect and replace or add additional air tanks as necessary, free of charge. Interim owner notification letters explaining the safety risk were mailed August 29, 2025. Owners will receive a second notice once remedy parts become available, anticipated late-June 2026. Owners may contact Autocar customer service at 1-888-218-3611. Autocar's numbers for this recall are ACTT-2503 and ACX-2503.
49 vehicles affected
PARKING BRAKE
Autocar, LLC (Autocar) is recalling certain 2012-2016 Xpert, 2010-2020 Xspotter, 2008-2020 Xpeditor, 2008-2010 WXLL and WX vehicles. A worn parking brake control valve can leak air into the vent line, creating excessive back pressure and causing the parking brake to release unexpectedly.
Remedy: Dealers will remove the vent line and fitting from the valve, free of charge. Owner notification letters were mailed March 23, 2023. Owners may contact Autocar customer service at 1-888-218-3611. Autocar's number for this recall is ACX-2023 ACTT-2301.
11,353 vehicles affected
STRUCTURE:FRAME AND MEMBERS
Autocar, LLC. (Autocar) is recalling certain 2014-2018 Xpeditor vehicles manufactured with a single cross-member behind the engine and equipped with a front engine power take off (FEPTO). The mounting brackets of the first cross member behind the engine may fail prematurely due to strain caused by improper spacing between the cross members, causing the supportive cross member to become loose and detach from the frame rails.
Remedy: Autocar will notify owners, and dealers will replace any damaged components as well as install additional support brackets and an additional cross member, free of charge. Autocar issued owners an interim notification on September 18, 2020. Owners may contact Autocar's customer service at 1-888-218-3611 or 1-877-973-3486. Autocar's number for this recall is ACX-2003. Note: These vehicles were separated out of the previous Autocar recall (19V-456) due to their unique configuration.
82 vehicles affected
TRACTION CONTROL SYSTEM
Autocar, LLC (Autocar) is recalling certain 2016-2020 Autocar Xpeditor vehicles equipped with Wabco Automatic Traction Control (ATC) electronic control units (ECU). The ATC ECUs may not be programmed correctly and may malfunction without warning.
Remedy: Autocar will notify owners, and dealers will reprogram the ATC ECU, free of charge. Owners may contact Autocar customer service at 1-888-218-3611 or 1-877-973-3486. The recall began July 6, 2020. Autocar's number for this recall is ACX-2002.
80 vehicles affected
TRACTION CONTROL SYSTEM
Autocar, LLC (Autocar) is recalling certain 2016-2020 Autocar Xpeditor vehicles equipped with Wabco Automatic Traction Control (ATC) electronic control units (ECU). The ATC ECUs may not be programmed correctly and may malfunction without warning.
Remedy: Autocar will notify owners, and dealers will reprogram the ATC ECU, free of charge. Owners may contact Autocar customer service at 1-888-218-3611 or 1-877-973-3486. The recall began July 6, 2020. Autocar's number for this recall is ACX-2002.
80 vehicles affected
TRACTION CONTROL SYSTEM
Autocar, LLC (Autocar) is recalling certain 2016-2020 Autocar Xpeditor vehicles equipped with Wabco Automatic Traction Control (ATC) electronic control units (ECU). The ATC ECUs may not be programmed correctly and may malfunction without warning.
Remedy: Autocar will notify owners, and dealers will reprogram the ATC ECU, free of charge. Owners may contact Autocar customer service at 1-888-218-3611 or 1-877-973-3486. The recall began July 6, 2020. Autocar's number for this recall is ACX-2002.
80 vehicles affected
ELECTRICAL SYSTEM:IGNITION
Autocar, LLC (Autocar) is recalling certain 2013-2020 Xpeditor vehicles. The ignition relay may fail without warning, causing the vehicle to stall.
Remedy: Autocar will notify owners, and dealers will replace the ignition relay, free of charge. Autocar issued owners an interim notification on March 12, 2020. Owners may contact Autocar customer service at 1-888-218-3611 or 1-877-973-3486. Autocar's number for this recall is ACX-2001.
5,613 vehicles affected
STRUCTURE:FRAME AND MEMBERS
Autocar, LLC (Autocar) is recalling certain 2013-2018 Autocar Xpeditor vehicles. The drive shaft support cross member may fail.
Remedy: Autocar will notify owners, and dealers will install additional support brackets and cross members and replace any damaged components, free of charge. Autocar issued owners an interim notification on August 7, 2019. The recall began October 13, 2020. Owners may contact Autocar customer service at 1-888-218-3611 or 1-877-973-3486. Autocar's number for this recall is ACX-1906.
275 vehicles affected
PARKING BRAKE:CONVENTIONAL:AIR
Autocar, LLC (Autocar) is recalling certain 2008-2019 Xpeditor vehicles. The affected vehicles are equipped with undersized brake chambers, possibly allowing the truck to roll when parked. As a result, the vehicles fail to comply with Federal Motor Vehicle Safety Standard (FMVSS) number 121, "Air brake systems."
Remedy: Autocar will notify owners, and dealers will replace the parking brake chambers with ones of the proper size, free of charge. The recall began April 16, 2019. Owners may contact Autocar customer service at 1-888-218-3611 or 1-877-973-3486. Autocar's number for this recall is ACX-1903.
260 vehicles affected
ELECTRICAL SYSTEM:WIRING
Autocar, LLC (Autocar) is recalling certain 2014-2018 Xpeditor vehicles equipped with a factory installed methane detection system. The circuit protection for the methane detector may be inadequate, and the harness may be improperly routed.
Remedy: Autocar will notify owners, and dealers will replace the ten amp fuse with a three amp fuse, free of charge. The recall began on April 13, 2018. Owners may contact Autocar customer service at 1-888-218-3611 or 1-877-973-3486. Autocar's number for this recall is ACX-1801.
1,320 vehicles affected
STEERING
Autocar, LLC (Autocar) is recalling certain 2017 Xpeditor vehicles, equipped with certain Dana Spicer D-Series and E-Series steer axles. The castellated nut on the steer axles may not be properly torqued, allowing the tie rod to loosen.
Remedy: Autocar will notify owners, and dealers will inspect the torque of the castellated nut and tie rod, tightening it as necessary, free of charge. The recall began on September 20, 2017. Owners may contact Autocar customer service at 1-888-218-3611. Autocar's number for this recall is ACX-1703.
85 vehicles affected
STEERING:LINKAGES:TIE ROD ASSEMBLY
Autocar, LLC (Autocar) is recalling certain 2017 Xpeditor vehicles, equipped with certain Dana Spicer D-Series and E-Series steer axles. The castellated nut on the steer axles may not be properly torqued, allowing the tie rod to loosen.
Remedy: Autocar will notify owners, and dealers will inspect the torque of the castellated nut and tie rod, tightening it as necessary, free of charge. The recall began on September 20, 2017. Owners may contact Autocar customer service at 1-888-218-3611. Autocar's number for this recall is ACX-1703.
85 vehicles affected
SERVICE BRAKES
Autocar, LLC (Autocar) is recalling certain 2013-2016 Xpeditor vehicles equipped with auxiliary axles and 36/36 rear brake chambers. Over-braking can cause excessive vibration and cause the S-cam tube bolts to become loose and allow the brakes to unexpectedly engage.
Remedy: Autocar will contact owners and dealers will change the rear brake chambers and the S-cam brackets, free of charge. The recall began on March 17, 2017. Owners may contact Autocar customer service at 1-765-489-5499. Autocar's number for this recall is ACX-1701.
38 vehicles affected
ELECTRICAL SYSTEM:IGNITION
Autocar, LLC (Autocar) is recalling certain model year 2013-2017 Xpeditor vehicles manufactured December 10, 2012, to November 1, 2016. In the affected vehicles, fuse box vibration may cause the ignition relay to open resulting in an engine stall.
Remedy: Autocar will notify owners, and dealers will install an additional bracket to lower the vibration of the fuse box, free of charge. The recall began on January 20, 2017. Owners may contact Autocar customer service at 1-765-489-5499. Autocar's number for this recall is ACX-1606.
4,904 vehicles affected
HYBRID PROPULSION SYSTEM
Autocar, LLC (Autocar) is recalling certain model year 2012-2016 Xpeditor vehicles manufactured September 6, 2011, to October 1, 2015. The affected vehicles have hybrid power drive unit cradle mounting bolts that may not have been properly tightened.
Remedy: The remedy for this recall is still under development. The recall began January 13, 2017. Owners may contact Autocar customer service at 1-765-489-5499. Autocar's number is ACX-1605.
107 vehicles affected
STEERING:LINKAGES
Autocar, LLC (Autocar) is recalling certain model year 2015-2017 Xpeditor vehicles manufactured March 2, 2015, to September 22, 2016. The castle nuts on the steering linkage assembly may not have been tightened properly.
Remedy: Autocar will notify owners, and dealers will tighten the steering linkage castle nuts, as necessary, free of charge. The recall is expected to begin during November 2016. Owners may contact Autocar customer service at 1-888-218-3611. Autocar's number for this recall is ACX-1604.
2,375 vehicles affected
SERVICE BRAKES, AIR
Autocar, LLC (Autocar) is recalling certain model year 2013-2016 Xpeditor vehicles manufactured August 15, 2012, to January 5, 2016. The affected vehicles are configured with dual-drive, right-hand-stand-up cabs. In these vehicles, the locking cotter pin on the brake pedal mounting bracket may not be fully engaged, allowing the brake pedal to detach.
Remedy: Autocar will notify owners, and dealers will correct the installation of, or install, the cotter pin, free of charge. The recall began on March 4, 2016. Owners may contact Autocar customer service at 1-765-489-5499. Autocar's number for this recall is ACX-1601.
1,028 vehicles affected
SERVICE BRAKES
Autocar, LLC (Autocar) is recalling certain model year 2013-2016 Xpeditor vehicles manufactured August 15, 2012, to January 5, 2016. The affected vehicles are configured with dual-drive, right-hand-stand-up cabs. In these vehicles, the locking cotter pin on the brake pedal mounting bracket may not be fully engaged, allowing the brake pedal to detach.
Remedy: Autocar will notify owners, and dealers will correct the installation of, or install, the cotter pin, free of charge. The recall began on March 4, 2016. Owners may contact Autocar customer service at 1-765-489-5499. Autocar's number for this recall is ACX-1601.
1,028 vehicles affected
SERVICE BRAKES
Autocar, LLC (Autocar) is recalling certain model year 2014-2016 Xpeditor vehicles manufactured January 3, 2014, to August 13, 2015. In dual-drive, right-hand stand configurations, the right-side brake plunger may stick and cause the brakes to drag.
Remedy: Autocar will notify owners, and dealers will replace the brake plunger, free of charge. The recall began on December 4, 2015. Owners may contact Autocar customer service at 1-888-218-3611. Autocar's number for this recall is ACX-1505.
483 vehicles affected
EQUIPMENT:APPLIANCE:AIR CONDITIONER
Autocar, LLC (Autocar) is recalling certain model year 2015-2016 Xpeditor vehicles manufactured November 18, 2014, to July 6, 2015. The affected vehicles are equipped with heating, ventilation and air conditioning (HVAC) units whose defrost mode door actuators may overheat.
Remedy: Autocar will notify owners, and dealers will install an additional harness with four, one amp fuses to the circuit, free of charge. The recall began on September 3, 2015. Owners may contact Autocar customer service at 1-765-489-5499. Autocar's number for this recall is ACX-1504.
1,042 vehicles affected
PARKING BRAKE
Autocar, LLC (Autocar) is recalling certain model year 2011-2016 Xpeditor vehicles manufactured October 12, 2010, to May 4, 2015. The affected vehicles have a synchronization valve with Autocar part number A7660006-001 and any of the following cab configurations where the park brake button (sometimes referred to as the park brake valve) is located to the right of the RH drive steering wheel: RH Drive, dual drive/dual sit, and dual drive/RH stand. If the operator inadvertently or erroneously attempts to release the park brake without first firmly applying the service brake, the park brake will subsequently engage, at any speed and likely unexpectedly to the operator.
Remedy: Autocar will notify owners, and dealers will replace the synchronization valve with one that has a lower opening pressure, free of charge. The recall began on July 8, 2015. Owners may contact Autocar customer service at 1-765-489-5499. Autocar's number for this recall is ACX-1502.
1,123 vehicles affected
ENGINE AND ENGINE COOLING:ENGINE
Autocar, LLC (Autocar) is recalling certain model year 2008-2016 Xpeditor vehicles manufactured July 30, 2007, to April 29, 2015. Excessive engine crankcase pressures may cause the 90-degree elbow of the vent tube assembly to detach from the crankcase ventilation breather, possibly allowing engine oil to come into contact with hot surfaces.
Remedy: Cummins will notify owners on behalf of Autocar, and Cummins service centers will administer the repairs which include securing the ends of the 90-degree elbow and reprogramming the electronic control module (ECM) with software that can adjust the engine output under misfire conditions to limit crankcase pressures. These repairs will be performed free of charge. The recall began on June 16, 2015. Owners may contact Autocar customer service at 1-765-489-5499 or Cummins Inc. at 1-800-343-7357. Autocar's number for this recall is ACX-1503.
5,245 vehicles affected
FUEL SYSTEM, OTHER:FUEL FILTER
Autocar, LLC (Autocar) is recalling certain model year 2015 Xpeditor trucks manufactured May 22, 2014, to July 17, 2014. The Cummins ISB or ISL engines in these vehicles may have been equipped with Fleetguard UFF-XT fuel filters, part number FF63009, whose filter shell may separate from the fuel filter nut plate causing the engine to stall without warning.
Remedy: Cummins will notify owners for Autocar, and dealers will replace the fuel filter with a non-defective one, free of charge. The recall began September 29, 2014. Owners may contact Autocar customer service at 1-765-489-5499, or Cummins customer service at 1-800-343-7357. Autocar's number for this recall is A-1410.
38 vehicles affected