Showing 1,426 complaints for KAWASAKI
Incident date: Oct 15, 2002
MOTOR AND ELECTRICAL SYSTEM SHUTS DOWN WHILE DRIVING,NO WARNING. EVERY THING GOES DEAD. HAS A WHINNING AND VIBRATION IN MOTOR TRAIN. VERY DANGEROUS WHEN DRIVING AT NIGHT. *NLM
Incident date: Oct 15, 2002
MOTOR AND ELECTRICAL SYSTEM SHUTS DOWN WHILE DRIVING,NO WARNING. EVERY THING GOES DEAD. HAS A WHINNING AND VIBRATION IN MOTOR TRAIN. VERY DANGEROUS WHEN DRIVING AT NIGHT. *NLM
Incident date: Jun 16, 2003
WHILE DRIVING AT ANY SPEED AND WITHOUT WARNING BIKE WILL SHUT OFF CAUSING CONSUMER TO PULL OVER. DEALER NOTIFIED.*AK
Incident date: May 24, 2003
AFTER DRIVING FOR ABOUT 100 MILES IN THE RAIN, HEADLIGHT FUSE BLEW, CAUSING THE COMPLETE FAILURE OF BOTH HEADLIGHTS. THERE HAVE BEEN NUMEROUS SIMILAR INCIDENTS DOCUMENTED ON WEBSITES. *JB
FRONT FORKS ARE BENT. DEALER NOTIFIED.*AK
Incident date: May 26, 2003
THE CLUTCH BRACKET FAILED WITHOUT WARNING. *JB
Incident date: Jun 4, 2003
THE DEALER REFUSED TO HONOR RECALL# 02V324000 CONCERNING OIL LEAKAGE ON KAWASAKI ZX12R 2002. CONCORD KAWASAKI 1395 GALINDO STREET, CONCORD, CA 94520. PHONE# 925 689 5770. SERVICE MANAGER: KEN.*AK
Incident date: May 13, 2003
COUNTER BALANCER ADJUSTER FAILURE. *NLM
THERE WAS A SLIGHT FRAME MISALIGNMENT ON A KAWASAKI, ZRX1200, 2003 MOTORCYCLE. WHICH MAY CAUSE THE FRONT TIRE TO SLIDE TO THE LEFT IN WET CONDITIONS.*AK
Incident date: May 16, 2003
THE CONSUMER RECEIVED A RECALL NOTICE #03V140000 SUBJECT: REAR BRAKE ACTUATING CAM. THE CONSUMER CALLED TO MAKE AN APPOINTMENT WITH THE DEALER WHICH STATED NO PARTS ARE AVAILABLE. *NLM
Incident date: May 13, 2003
2003 KAWASKI EX500-D10---I WAS RIDING DOWN THE ROAD AND AS I WAS DOWN SHIFTING THE FRONT WHEEL WENT ON THE SHOULDER OF THE ROAD WHEN THE HANDLE BARS BROKE OFF IN MY HANDS, MAKING IT IMPOSSIBLE FOR ME TO TURN AND I RAN INTO THE DITCH AND WAS THROWN FROM THE BIKE AND BROKE MY WRIST. I BELIEVE THAT THIS IS A DEFECTED MOTORCYCLE PART[ THIN HANDLE BARS ] THAT MY BODY WEIGHT COULD MAKE THEM BREAK WE HAV
... E FROM THE ER TO NIGHT THAT THERE HAS BEEN OTHER ACCIDENTS LIKE MINE CAUSED BY THE NINJA BIKES. THAT IS A DIFFIDENT DESIGN DEFECT. *NLMRead more
Crash
1 injured
Incident date: Mar 16, 2003
THE TRIPLE CLAMP HAD BROKEN, WHICH HAD TORN INTO 2 PIECES. (MODEL ZX750) MR SCC *JB
Crash
1 injured
Incident date: May 5, 2003
BROKEN ENGINE PART ON 1999 KAWASAKI KLR 650 MOTORCYCLE. BALANCER TENSIONER LEVER ON THE IDLER SHAFT. KAW. PART NO. 131-1436. *NLM
Incident date: May 7, 2003
THE CARBURETORS NEEDLE VALVE BECAME CORRODED DUE TO A RUBBER TIP THAT CAME OFF, THEREFORE THE CARBURETOR OVER FLOWED AND SHUT DOWN THE VEHICLE. *NLM
Incident date: Feb 15, 2003
I HEARD ABOUT A FLAW OF THE ENGINE BALANCER SYSTEM OF THE KAWASAKI KLR650, I ASSUMED THAT MY ENGINE WAS OKAY, AS IT SEEMED TO BE RUNNING FINE, BUT THEN GAVE IN TO MY CURIOSITY, OPENED THE ENGINE CASES AND INSPECTED THE BALANCER MECHANISMS. SURE ENOUGH, JUST AS MANY OTHER KLR OWNERS HAD REPORTED, THE IDLER SHAFT WAS BROKEN. I HAD AN AFTER MARKET IDLER SHAFT THAT IS FORGED FROM ONE PIECE OF HIGH G
... RADE STEEL AND INSTALLED IT. THE ENGINE RUNS QUIETER NOW AND PRESUMABLY IS LESS PRONE TO FAILURE OF THIS TYPE. THE MANUFACTURER, KAWASAKI HEAVY INDUSTRIES, APPARENTLY HAS CHOSEN TO CUT COSTS BY USING A CHEAP TWO PIECE WELDED IDLER SHAFT OF RELATIVELY CHEAP STEEL (AFTER ONLY 10,000 MILES, MY 1998 KLR 650'S IDLER SHAFT, WHICH WAS ALREADY BROKEN, CRUMPLED IN MY HAND). THIS DESIGN FLAW HAS BEEN WIDELY RECOGNIZED BY COMPETENT ENGINEERS WHO OWN KLRS, AND WHO HAVE REPORTED THE PROBLEM TO KAWASAKI, BUT THESE REPORTS HAVE GONE UNANSWERED. ALTHOUGH THE RISK OF PERSONAL INJURY FROM THIS DESIGN FAILURE IS PROBABLY LOW, THERE IS STILL A CHANCE THE BROKEN PARTS COULD CAUSE THE ENGINE TO SEIZE AT SPEED AND RESULT IN A CRASH. CERTAINLY THE ECONOMIC COSTS TO KLR OWNERS COULD BE SUBSTANTIAL IF THE ENGINE FAILED DUE TO THIS DESIGN FLAW. I HEARD OF CASES OF VERY HIGH COSTS (OVER $1000) TO REBUILD THE ENGINE AFTER THIS PART FAILED. IT IS A SERIOUS PROBLEM OF AN OTHERWISE FINE PRODUCT, AND I HOPE THAT THIS REPORT, AND OTHER SIMILAR REPORTS, WILL RESULT IN THE MANUFACTURER TAKING STEPS TO ENSURE THAT ITS PRODUCT IS AS SAFE AS POSSIBLE. *JBRead more
Incident date: Jul 19, 2002
WHILE RIDING ON THE WAY HOME FROM WORK, I WENT TO SHIFT FROM ONE GEAR TO THE NEXT AND ALL OF A SUDDEN IT MADE A WEIRD SOUND LIKE A BALL BEARING BOUNCING AROUND INSIDE THE MOTOR, THAT'S THE BEST WAY THAT I COULD DESCRIBE THIS. I THEN QUICKLY REACTED AND PRESSED THE CLUTCH LEVER IN AND COASTED AND PULLED OVER TO THE SHOULDER. SINCE THAT INCIDENT THE BIKE DOESN'T SHIFT THE SAME AND THE CLUTCH WOULD E
... NGAGE WITH THE LEVER ALMOST ALL THE WAY OUT WHICH PRIOR TO THAT THE CLUTCH ENGAGE SOONER THEN THAT. I NO LONGER FEEL SAFE RIDING THE BIKE. I WILL BE CONTACTING KAWASAKI MANUFACTURER AND THE SHOP WHERE I PURCHASED THE BIKE. (KAWASAKI ZX1100 2002) *JB *SCC ***DIMSII IVOQ ENTRY POSTED AFTER 12/12/02 CUT-OVER TO ARTEMIS****764522Read more
Incident date: Mar 16, 2003
THE "TRIPLE TREE" (FORK CLAMP) CRACKED, WHICH CAUSED THE CONSUMER TO LOSE CONTROL OF THE BIKE AND COLLIDED WITH A GUARD RAIL. THE CONSUMER WAS INJURED. MOTORCYCLE IS A 2003 KAWASAKI STREET RIDER ZX7RE. *JB *TT
Crash
1 injured
Incident date: Apr 11, 2003
CONSUMER TOOK MOTORCYCLE IN FOR RECALL REMEDY ON 03/18/03. HAD SPOKEN WITH DEALER SEVERAL TIMES REGARDING REMEDY COMPLETION. AS OF 04/11/03 THE DEALER ADVISED STILL WAITING ON PARTS. *JB
THE CONSUMER WAS IN AN ACCIDENT WITH THE VEHICLE. IT WAS DETERMINED THAT THE REAR BRAKE WAS DEFECTIVE. (MODEL/NINJA) MR SCC
Crash
1 injured
Incident date: Aug 7, 2002
THE FRONT END OF THE MOTORCYCLE MADE A LOUD NOISE. UPON INSPECTION OF THE MOTORCYCLE BY THE DEALERSHIP, THEY INDICATED THE FRONT WHEEL WAS WOBBLING AND THE SPACER BAR WAS MOBILE ALSO. THE SPACER BAR WAS TIGHTENED, HOWEVER 2 WEEKS LATER, THE FRONT END SEIZED UP AND THE BIKE FLIPPED OVER. *JB THE FRONT TIRE FAILED AND CAUSED THE BIKE TO FALL. THE CONSUMER HAS MADE REPEATED COMPLAINTS ABOUT T
... HE FONT TIRE SINCE PURCHASE. SCCRead more
Crash
1 injured
Incident date: Aug 7, 2002
THE FRONT END OF THE MOTORCYCLE MADE A LOUD NOISE. UPON INSPECTION OF THE MOTORCYCLE BY THE DEALERSHIP, THEY INDICATED THE FRONT WHEEL WAS WOBBLING AND THE SPACER BAR WAS MOBILE ALSO. THE SPACER BAR WAS TIGHTENED, HOWEVER 2 WEEKS LATER, THE FRONT END SEIZED UP AND THE BIKE FLIPPED OVER. *JB THE FRONT TIRE FAILED AND CAUSED THE BIKE TO FALL. THE CONSUMER HAS MADE REPEATED COMPLAINTS ABOUT T
... HE FONT TIRE SINCE PURCHASE. SCCRead more
Crash
1 injured
Incident date: May 12, 2002
THE MOTORCYCLE LEAKED OIL OUT OF THE SHOCKS.*JB
Incident date: Feb 1, 2003
THE MOTORCYCLE COLLAPSED WHILE DRIVING. *JB
Incident date: Feb 10, 2003
BROKEN BALANCER CHAIN TENSIONER ON A 2001 KAWASAKI KLR650 MOTORCYCLE.
Incident date: Jan 5, 2003
FAILURE OF COUNTERBALANCE ADJUSTER. PART SHATTERED INTO THREE PIECES. ONE PIECE LOST IN CRANKCASE, REQUIRING FURTHER DIASSAMBLY OF ENGINE TO RECOVER
Incident date: Dec 24, 2002
WHILE TURNING CORNER AT 30 MPH, BACK TIRE SPUN OUT OF CONTROL DUE TO A OIL LEAKAGE, RESULTING IN CONSUMER HITT A TREE AND MOTORCYCLE WAS TOTALED. A WEEK LATER THE CONSUMER RECIEVED A RECALL NOTICE ON OIL LEAKAGE. PLEASE PROVIDE ADDDITIONAL INFORMATION.*AK
Crash
Incident date: Dec 24, 2002
WHILE TURNING CORNER AT 30 MPH, THE BACK TIRE SPUN OUT OF CONTROL DUE TO A OIL LEAKAGE, RESULTING IN CONSUMER HITTING A TREE ,AND MOTORCYCLE WAS TOTALED. A WEEK LATER CONSUMER RECIEVED A RECALL NOTICE ON OIL LEAKAGE. PLEASE PROVIDE ADDDITIONAL INFORMATION.*AK
Crash
Incident date: Aug 3, 1998
FUEL PETCOCK LEAKS FUEL DOWN THE SIDE OF MOTORCYCLE
Incident date: Jan 21, 2003
FUEL LEAK DUE TO FAULTY FUEL PETCOCK. THIS IS THE SECOND TIME I HAVE TO REPLACE IT.
Incident date: Sep 1, 2002
WHILE DRIVING AT ANY SPEED, VEHICLE'S SPEED WILL START DECEASING, UNTIL VEHICLE LOSSES ALL POWER. THE DEALERSHIP HAS MADE SEVERAL ATTEMPTS TO FIX PROBLEM, BUT IT STILL EXIST. TS RADIATOR OVERFLOWED. ELECTRICAL PROBLEMS. DEALER COULD NOT FIND A REMEDY. VEHICLE WAS ALSO JUMPING OUT OF 2ND AND 3RD GEAR. MAJOR SERVICE REVEALED ENGINE WAS THROWING OIL. 2 BOLTS WERE TIGHTENED. *TT
Incident date: Sep 1, 2002
WHILE DRIVING AT ANY SPEED, VEHICLE'S SPEED WILL START DECEASING, UNTIL VEHICLE LOSSES ALL POWER. THE DEALERSHIP HAS MADE SEVERAL ATTEMPTS TO FIX PROBLEM, BUT IT STILL EXIST. TS RADIATOR OVERFLOWED. ELECTRICAL PROBLEMS. DEALER COULD NOT FIND A REMEDY. VEHICLE WAS ALSO JUMPING OUT OF 2ND AND 3RD GEAR. MAJOR SERVICE REVEALED ENGINE WAS THROWING OIL. 2 BOLTS WERE TIGHTENED. *TT
Incident date: Sep 1, 2002
WHILE DRIVING AT ANY SPEED, VEHICLE'S SPEED WILL START DECEASING, UNTIL VEHICLE LOSSES ALL POWER. THE DEALERSHIP HAS MADE SEVERAL ATTEMPTS TO FIX PROBLEM, BUT IT STILL EXIST. TS RADIATOR OVERFLOWED. ELECTRICAL PROBLEMS. DEALER COULD NOT FIND A REMEDY. VEHICLE WAS ALSO JUMPING OUT OF 2ND AND 3RD GEAR. MAJOR SERVICE REVEALED ENGINE WAS THROWING OIL. 2 BOLTS WERE TIGHTENED. *TT
Incident date: Oct 17, 2002
WITH LESS THAN 3,000 MILES ON MY 1999 KAWASAKI KLR 650, DURING A ROUTINE MAINTENANCE, A FAILED LEVER, IDLER SHAFT AND SPRING WAS DISCOVERED AND REPLACED WITH AN AFTER-MARKET PRODUCT. DURING THIS SAME MAINTENANCE ACTIVITY, TWO OTHER KLR 650'S WERE FOUND TO HAVE SUFFERED THE SAME FAILURE.
Incident date: Sep 7, 2002
TRANSMISSION LOCKED UP WHILE GOING 50 MPH DOWN A GRAVEL ROAD. REAR WHEEL LOCKED UP CAUSING AN UNCONTROLLED SLIDE TO A STOP. JUST GOT OFF THE FREEWAY DOING 75 MPH
Incident date: Apr 22, 1999
THE BALANCER CHAIN BROKE CAUSING THE MOTOR TO LOCK UP WHILE IN TRAFFIC AND LOCKING UP THE REAR WHEEL
Incident date: May 12, 2000
BALANCER CHAIN BROKE CAUSING ENGINE TO LOCK UP AND LOCK UP THE REAR WHEEL
Incident date: May 1, 2002
THIS INVOLVES ENGINE PART #13168-1436 (LEVER, IDLER SHAFT) IN THE ADJUSTMENT MECHANISM OF THE ENGINE'S BALANCER TENSIONER SYSTEM. I HAVE REMOVED A FAILED LEVER, IDLER SHAFT FROM MY KLR650 ENGINE. I HAVE ALSO ASSISTED IN THE INSPECTION OF THIS PART IN OTHER KLR650 ENGINES AND HAVE FOUND OTHER INSTANCES OF FAILURE. IN MY EXPERIENCE, THIS COMPONENT HAS TWO MODES OF FAILURE: WELD SEPARATION, AND
... BREAKAGE OF THE TOROIDAL-SHAPED SECTION THAT MATES WITH #39115-1077 (SHAFT-IDLER). KAWASAKI CUSTOMER SERVICE HAS PLACED THE BLAME FOR THE FAILURE OF THIS COMPONENT ONTO THEIR CUSTOMERS FOR NOT HAVING PERFORMED THEIR ENGINE MAINTENANCE IN A TIMELY FASHION. ON THE CONTRARY, THE VERY ACT OF ADJUSTING THIS MECHANISM MAY PRECIPITATE COMPONENT FAILURE. THE PROPER ADJUSTMENT OF THIS MECHANISM INVOLVES THE LOOSENING AND RE-TIGHTENING OF ADJUSTER BOLT #92150-1394 (BOLT,6X16). THE LOOSENING OF THIS BOLT ANY FURTHER THAN 2 TURNS OR SO PERMITS THE LEVER, IDLER SHAFT TO PARTIALLY/COMPLETELY DISENGAGE SHAFT-IDLER AND SLIDE DOWNWARD AND OUT OF ALIGNMENT WITH THE MATING SURFACES OF SHAFT-IDLER. THE RE-TIGHTENING OF BOLT,6X16 CAUSES THE LEVER, IDLER SHAFT TO BECOME WEDGED OR BREAK IF THE RECOMMENDED TORQUE IS APPLIED TO THIS BOLT. FAILURE NOT IN CONNECTION WITH THE ADJUSTMENT PROCEDURE HAS ALSO BEEN OBSERVED. LEVER, IDLER SHAFT MATES ONTO SHAFT-IDLER WITH A VERY LOOSE FIT. THE NORMAL CRANKSHAFT SPEED VARIATIONS PRESENT IN A SINGLE CYLINDER ENGINE ARE LIKELY TO PROMOTE COUNTERBALANCER DRIVE CHAIN WHIP WHICH IN TURN CAUSES A CYCLIC ROTATION OF SHAFT-IDLER. THIS MOVEMENT IS ARRESTED BY LEVER, IDLER SHAFT WHICH EVENTUALLY FAILS FROM THE RESULTING FATIGUE. A BETTER FIT OF LEVER, IDLER SHAFT ONTO SHAFT-IDLER WOULD SUPPRESS THIS DAMAGING ROTATION. I BELIEVE THAT THESE ISSUES PRESENT SAFETY HAZARDS DUE TO THE STRONG POSSIBILITY OF ONE OR MORE OF THESE FAILED COMPONENTS BECOMING SHRAPNEL AND CAUSING THE BREAKAGE OR DERAILMENT OF THE COUNTERBALANCER AND/OR CAMSHAFT DRIVE CHAINS.Read more
Incident date: Dec 29, 2002
A BROKEN IDLER SHAFT LEVER (DOOHICKEY) CAUSED MOTOR CYCLE TO SIEZE.
Incident date: Mar 2, 2002
BALANCER IDLER SHAFT, TENSIONER LEVER FAILURE ON A 2001 KAWASAKI KLR 650 MOTORCYCLE, RESULTING IN PIECES OF STEEL ENTERING OIL SUMP, CRANKCASE AND TRANSMISSION OF ENGINE.
Incident date: Dec 14, 2002
THE BALANCER IDLER SHAFT TENSIONING SPRONG WAS DISCOVERED TO BE BROKEN WHEN PREVENTIVE MAINTENANCE WAS CARRIED OUT ON MY 2002 KAWASAKI KLR 650 MOTORCYCLE AT 2867 MILES. POTENTIALLY, THIS FAILURE COULD HAVE CAUSED THE ENGINE TO SIEZE WHILST IN OPERATION.
Incident date: Dec 2, 2002
WHILE TRAVELING ON THE HIGHWAY THE MOTORCYCLE OVERHEAT AND LEAKS OIL. PLEASE PROVIDE ADDITIONAL INFORMATION DEALER IS AWARE OF THE PROBLEM. TS
Incident date: Nov 1, 2002
KAWASAKI KLR650 BALANCER TENSIONER AND CAM SPRING ON MOTORCYCLE LESS THAN ONE YEAR OLD WITH LOW MILEAGE. AFTER READING OF SIMILAR FAILURES IN OTHER MOTORCYCLES SOME OF WHICH REPORTEDLY RESULTED IN INJURY, I DECIDED TO OPEN THE ENGINE HOUSING TO INVESTIGATE. BOTH COMPONENTS HAD SHATTERED RESULTING IN METALIC FRAGMENTATION RESIDUE DRAWN INTO THE OIL PUMP MECHANISM (BUT STOPPED BY OIL PUMP METALIC SC
... REENING).Read more
Incident date: Aug 31, 2002
WELDING TO DRIVE SHAFT WAS IMPROPERLY DONE RESULTING IN A REAR END CLICK NOISE. *TT
Incident date: Oct 7, 2002
CONSUMER CALLED COMPLAINING ABOUT HAVING PROBLEM WITH THE DRIVE SHAFT. PLEASE PROVIDE FURTHER INFORMATION. TS
WHILE DRIVING THEIRS A LOUD NOISE COMING FROM THE VEHICLES' DRIVE SHAFT. CONSUMER HAD VEHICLE SERVICED BY THE DEALERSHIP AND A MECHANIC. THE MECHANIC INDICATED IF THE NOISE CONTINUES IT CAN CAUSE THE SHAFT TO SEIZE UP WHICH WILL RESULT IN THE BACK WHEELS LOCKING UP. THIS CAN CAUSE AN ACCIDENT. THE DEALER AND MANUFACTURER IS AWARE THAT THEIRS IS A PROBLEM WITH THE VEHICLE, BUT DON'T WANT TO TA
... KE RESPONSIBLILTY FOR IT.Read more
Incident date: Oct 5, 2002
NO PARTS AVAILABLE THE CONSUMER RECEIVE A RECALL NOTICE FOR THE TRANSMISSION SHAFT. THE BUSINESS NAME IS FLORIDA SPORTS 772 286 1850 [XXX] TS INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR
Incident date: Nov 1, 2002
THE CONSUMER IS CONCERNED HE WAS STANDING BESIDE THE MOTORCYLE AND THE BIKE FELL ON TOP OF HIM. DUE TO THE KICK STAND HE BROKE HIS RIGHT LEG. PLEASE PROVIDE ADDITIONAL INFORMATION DEALER IS AWARE OF THE PROBLEM. TS
Incident date: May 1, 2002
VALVES CLICKING KAWASAKI SAYS IT IS NORMAL. NOT SO ON OTHERS. REPLACED 4 LIFTERS AND STILL HAVE NOISE ON THE OTHER 4 DRAGGING FEET. DT
Incident date: Oct 31, 2002
WHILE DRIVING AT 55 MPH THE MOTORCYCLE ENGINE STALLS, CONDITION CAUSED AN ACCIDENT AND DAMAGES TO THE MOTORCYCLE. DEALER HAS BEEN NOTIFIED. PLEASE PROVIDE ANY FURTHER INFORMATION. MR
Crash
Incident date: Oct 9, 2002
CONSUMER STATES THAT WHILE DRIVING AT ANY SPEED AND NO WARNING THE ENGINE WILL LOCK UP AND IT WILL BE HARD FOR THE CONSUMER TO CONTROL THE VEHICLE AND THE CONSUMER WILL BE FORCE TO PULL OVER. DEALER NOTIFIED. MR