Showing 1,426 complaints for KAWASAKI
Incident date: Aug 30, 2004
1) NORMAL USE (VEHICLE IS A BOAT TRAILER) LOAD RITE DOUBLE PWC TRAILER 2)A) TAIL LIGHTS FAILED UNDER NORMAL USE WATER CAUSED CORROSION OF CONTACTS FROM NORMAL LAUNCHING AND RETRIEVAL. B) GALVANIZED BRACKET HOLDING STEEL FENDER IN PLACE CRACKED AT BEND, ENSUING VIBRATION BROKE SIDE SAFETY LIGHT. POTENTIAL FOR HIGHWAY LOSS AND DAMAGE TO OTHER VEHICLES FROM FLYING DEBRIS. C) GALVANIZED BRACKET HOL
... DING TAIL LIGHT BROKE CAUSING LOSS OF TAILLIGHT. 3) ALL DEFECTS CORRECTED UNDER WARRANTY, BUT THEIR OCCURRENCE IN THE FIRST SEASON OF OWNERSHIP, WITH LOW USAGE AND LOW MILEAGE (UNDER 1200 MILES) GIVES CONCERN TO QUALITY OF REMAINING STRUCTURAL INTEGRITY OF TRAILER. *JBRead more
Incident date: Jul 11, 2003
OIL LEAK LEFT FRONT CORNER OF FRONT CYLINDER. *BF ENGINE HAD TO BE REMOVED TO REPLACE THE CAM. RESEALED REAR CYLINDER HEAD COVER. *TT
Incident date: Oct 23, 2004
KAWASAKI HAD REBUILT MY MOTORCYCLE, BUT HAD DENTED THE TANK THEY REPLACED IT. BUT FOUR MONTHS LATER GAS LEAKS OUT OF THE REAR RIGHT VENT HOSE WHICH DRIPPED ON TO THE EXHAUST PIPE AND IGNITED. FIRE WAS PUT OUT WITH LITTLE DAMAGE, THE VENT LINE IS CRACKED INSIDE THE NEW TANK CAUSING GAS TO LEAK IN TO THE VENT LINE AND OUT THE DRAIN HOSE ON TO THE EXHAUST PIPE. KAWASAKI DENIES ANY PART OF THIS TYPE O
... F FAILURE BEING THEIR FAULT.*AKRead more
Fire
Incident date: Oct 4, 2004
AFTER A 15 MPH FRONTAL CRASH FUEL TANK STARTED TO LEAK. MOTORCYCLE WAS TOWED. DEALERSHIP WILL BE NOTIFIED. *AK THE CONSUMER RECEIVED A RECALL ABOUT THE MUFFLER BRACKET CRACKING. *SC
Crash
1 injured
Incident date: Jul 15, 2004
I WAS TRAVELING AROUND 40 TO 50 MPH WHEN THE FRONT WHEEL OF MY MOTORCYCLE SEEMED TO JUST GIVE WAY AND SHHOOT ME AND THE BIKE INTO A CURB THEREFORE HIGHSIDEING ME. THE ONLY INJURY I HAD WAS TO MY LEFT AND RIGHT ANKLES. 3 WEEKS AFTER THE ACCIDENT I RECEIVED A RECALL NOTICE NOT TO RIDE MY MOTORCYCLE DUE TO CASTING FLAWS. MY BIKE IS DESTROYED.*AK
1 injured
Incident date: Oct 11, 2004
CHANGED OIL AND DISCOVERED PIECES OF METAL IN CRANKCASE. HAD A BROKEN IDLER SHAFT LEVER THAT SPLIT IN TWO. LUCKILY IT DID NOT GIVE WAY WHILE I WAS RUNNING AND SEIZE THE ENGINE. DESIGN FLAW IN THE IDLER SHAFT LEVER WELD RESULTED IN FAILURE. *NM
Incident date: Oct 2, 2004
(1) FRONT TIRE RAPIDLY LOST AIR CAUSING LOSS OF CONTROL. (2) I DISLOCATED MY LEFT KNEE AND LEFT HIP. INSPECTION REVEALED THAT THE METAL INNER TUBE VALVE HAD COMPLETELY SEPARATED FROM THE RUBBER TUBE. (3) I REPLACED THE TUBE AND TIRE AND GOING TO SELL THE MOTORCYCLE. *NM
Crash
1 injured
Incident date: Oct 3, 2004
A HAIR LINE CRACK (LATERALLY) ON THE RIGHT SIDE OF THE FRAME OF MY 2001 KAWASAKI ZX9R. CONCERNED BECAUSE OF SAFETY ISSUE, POSSIBLY CAN CAUSE FRAME FAILURE AND ACCIDENT.*AK
Incident date: Sep 11, 2004
I OWN A 2003 KAWASAKI ZR 750H3 MOTORCYCLE. THREE WEEKS AGO, WHILE DRIVING UP MY DRIVEWAY, THE THROTTLE DID NOT GO BACK TO ITS ORIGINAL POSITION WHEN I RELEASED IT LEADING TO CONTINUED ACCELERATION OF THE MOTORCYCLE AND FINALLY I COLLIDED WITH A TRUCK IN THE DRIVEWAY. WHEN I RELEASED THE THROTTLE THERE WAS SO LITTLE TIME TO REACT BEFORE I WAS TO HIT SOMETHING AND NOT ENOUGH AREA TO BRAKE FULLY TO
... A STOP, THEREFORE I HIT ANOTHER VEHICLE IN THE DRIVEWAY. I RECEIVED INJURIES TO MY LIVER AND KIDNEYS AND WAS FLOWN TO UMASS HOSPITAL. THE MOTORCYCLE'S ENTIRE FRONT END IS IN VERY BAD CONDITION. THE FORKS ARE BROKEN, THE FRONT FAIRING IS DESTROYED, AND THE EXHAUST IS ALSO IN VERY BAD CONDITION.*AKRead more
Crash
1 injured
Incident date: Sep 20, 2004
CRACKING FRAME AT BEND 12" BEHIND STEERING HEAD. *AK.
Incident date: Sep 19, 2004
THE FRAME HAS CRACKED ON THE LH SIDE 10-12" BACK FRM THE STEERING HEAD. THE MANUFACTURER STATED THAT THEY HAVE NO DEFECTS WITH THEIR FRAMES. THE BIKE HAS NOT BEEN ABUSED AND I AM THE ORIGINAL OWNER OFTHE BIKE. THE MFG HAS DENIED REPLACEMENT BECAUSE IT'S OUT OF WARRANTY. THE CRACK HAS MY SAFETY IN CONCERN... HOW MANY OTHERS HAVE THIS SAME PROBLEM WITHOUT KNOWING ABOUT IT????*AK
Incident date: Sep 13, 2004
A RECALL NOTICE WAS RECEIVED ON THE FRONT WHEEL REPLACEMENT. DEALER COULD NOT DO REPAIRS SINCE NO PARTS WERE AVAILABLE. CONSUMER WAS NOT ABLE TO DRIVE THE VEHICLE.*AK
Incident date: Sep 17, 2004
EXHAUST BOLT FELL OFF WHILE DRIVING. MUFFLER FELL INTO THE STREET. DEALER FILED A CLAIM WITH THE MANUFACTURER, WHO STATED THIS WAS NOT A MANUFACTURING ISSUE.*AK
Incident date: Aug 28, 2004
CONSUMER WAS OPERATING SUBJECT MOTORCYCLE ON AUGUST 28, 2004, LOST CONTROL OF THE MOTORCYCLE, HIT A CURB, AND WAS THROWN FROM THE MOTORCYCLE. THE CONSUMER WAS THROWN INTO A TREE AND DIED UPON IMPACT. RECALL NOTIFICATION LETTER (NHTSA CAMPAIGN NUMBER 04V-373000) WAS POSTMARKED (CA) 2 DAYS PRIOR TO DATE OF FATALITY INCIDENT; HOWEVER, RECALL NOTIFICATION LETTER WAS NOT DELIVERED TO NEW JERSEY ADDRESS
... UNTIL AFTER THE INCIDENT HAD OCCURRED. SERGEANT DENNIS GORMAN (NJ POLICE DEPARTMENT) FURNISHED COMPLAINT INFORMATION. FOR FURTHER ADDITIONAL INFORMATION, PLEASE CONTACT SERGEANT D. GORMAN AT 732-726-2315. *AK *MJJRead more
Crash
1 deaths
Incident date: Aug 24, 2004
REAR DRIVE SPLINES ON 2003 KAWASAKI VULCAN 750 MOTORCYCLE WERE INSUFFICIENTLY LUBRICATED AT FACTORY. DEALER FAILED TO CHECK LUBRICATION AS REQURED AT 6000MI MAINTENANCE. READ DRIVE FAILED (SPLINES SHEARED) AT 9900 MILES. FORTUNATLY RIDER WAS ABLE TO PULL TO SIDE OF ROAD WITH OUT INJURY. REAR DRIVE WAS REPLACED UNDER EXTENDED WARRANTY. VULCAN-RIDING COMMUNITY HAS NOTED THIS PROBLEM MULTIPLE TI
... MES ON 2003 MODEL VULCAN 750 BIKES. RETURN OF FAILED PART WAS REQUESTED HOWEVER WAS NOT RETURNED TO CONSUMER.Read more
Incident date: Aug 31, 2004
9-12-04 I BROUGHT MY 1994 KAWASAKI NINJA ZX-9 MOTORCYCLE IN FOR A REAR TIRE CHANGE AND MINI TUNE,TO INCLUDE ONLY SPARK PLUG CHANGE AND OIL CHANGE,COOLANT CHECK,TO THE FOLLOWING DEALER/SERVICE SHOP ON 8-31-04:CASCADE MOTOR SPORTS OF OREGON 20445 CADY WAY, BEND OR. 97701 PH; 541-389-0088, OWNER/PRES WILLIAM R. HOWARD.I ASKED THAT I BE RETURNED MY USED REAR TIRE, USED SPARK PLUGS, AND A SAMPLE OF M
... Y USED ENGINE OIL,AND A SAMPLE OF MY COOLANT FOR INSPECTIONS AFTER COMPLETING THE SERVICE TO MY MOTORCYCLE. I PICKED UP MY MOTORCYCLE ON 9-1-04.I WAS TOLD THAT THEY DID NOT HAVE THE TIRE, THAT THEY DID NOT SAVE ANY FLUIDS OR SPARK PLUGS FOR INSPECTION. I NOTICED UPON STARTING MY BIKE, THAT SOMETHING WAS WRONG. IT RAN AWFUL. I RODE IT HOME THAT NIGHT, AND CALLED WILLIAM R. HOWARD THE NEXT DAY, 9-2-04. WE DISCUSSED THE PROBLEMS THAT THE MOTORCYCLE WAS HAVING, AS WELL AS AN OVERCHARGE ON MY BILL. HE SUGGESTED THAT I BRING MY MOTORCYCLE BACK TO HIS BUSINESS FOR FURTHER REVIEW THE NEXT DAY, 9-3-04. WHEN I GOT THERE, THE SERVICE MANAGER,REX HARRIS,AND THE MECHANIC THAT WORKED ON MY BIKE,TY KOSKELA,AND WILLIAM R. HOWARD,WERE WAITING FOR ME IN THE SERVICE SHOP AREA. THEY WERE RUDE, AND DEFENSIVE, AND HOSTILE TOWARD ME. I HAVE A WITNESS WHO WILL TESTIFY THEY WERE "STUNT RIDING" MY MOTORCYCLE AWAY FROM THE DEALERSHIP AND SERVICE DEPT.STUNT RIDING IS A TERM USED TO DESCRIBE TRICK RIDING,SUCH AS HIGH RPM BURNOUTS,FRONT WHEEL STANDS,AND WHEELIE'S AMONG OTHERS. I RECOVERED A VALUABLE PIECE OF EVIDENCE FROM THE INCIDENT,AND I AM PREPARING LITIGATION TO RECOVER DAMAGES FOR THE REPAIR NEEDED TO MY MOTORCYCLE.WHAT I DID NOT KNOW, WAS THAT WHEN I WENT IN FOR THE SECOND TIME, WHILE MY MOTORCYCLE WAS OUT OF MY SIGHT,THE OIL WAS DRAINED FROM THE ENGINE CRANKCASE.I RODE IT HOME LIKE THAT.THE ENGINE COULD HAVE SEIZED,AND I COULD HAVE BEEN KILLED. PLEASE ADVISE ME AS TO WHEN THIS CLAIM WILL BE PROCESSED, AND IF I CAN PLEASE BE PROVIDED A COPY FOR MY RECORDS. THANKS AND REGARDS KIP THOMAS DU BROWA. *AKRead more
Incident date: Sep 7, 2004
ON 2 OCCASIONS MY 2001 KAWASAKI VULCAN 800 WAS LEAKING FUEL IN MY GARAGE. HIS MOTORCYCLE USES A KEIHN CVK-36 CARBURATOR. REPLACED GASKET BETWEEN FUEL BOWL AND CARBURATOR BODY AS WELL AS NEW FLOAT, AND NEEDLE. *AK PROBLEM CONTINUED, WHEN MOTORCYCLE SEEPED FUEL ON A NEAR CONTINUOUS BASIS. IDENTIFIED THAT THE ACCELERATOR PUMP DIAGPHRAGM IN THE CARBURATOR HAS FAILED WITH CRACKS AND RUBBER TO MA
... TERIAL SEPARATION. THE PART # KA43028-0002 ITEM 43028A IN KAWASAKI'S PART MANUAL IS $50.99. PARTIAL ROOT CAUSE BEING THAT DESIGN OF THE FUEL TAP. THIS ITEM HAS THREE POSITIONS, ON, RESERVE AND PRIME. THERE IS NOT AN OFF POSITION WHICH I FEEL INCREASES THE FIRE RISK FOR PEOPLE STORING THESE IN THEIR HOME GARAGES. ON MY 2001 VULCAN 800 , THE FUEL TAP VALVE GASKET INTERNAL TO THE FUEL COCK, FAILED DUE TO A PIECE OF OF THE RUBBER GASKET TEARING OFF UNDER NORMAL OPERATION. THIS ALLOWS FUEL TO LEAK OUT WHEN THE MOTOR IS NOT RUNNING. THE FUEL TAP IS DESIGNED TO ALLOW FUEL FLOW WHEN VACUUM IS APPLIED TO THE FUEL COCK. THIS FUEL TAP GASKET IS APPROXIMATELY $6.00 EACH. ADDITIONALLY I HAVE EXPERIENCED 3 PROBLEMS AND HEARD OF NUMEROUS PROBLEMS WITH THE NEEDLE AND SEAT STICKING ON THE VULCANS. GIVEN THE FAILURE OF THE FUEL TAP VALVE GASKET ON MY OWN MOTORCYCLE AND THE FACT THAT THE NEXT COMPONENT IN THE FUEL FLOW IS THE NEEDLE AND SEAT, I THINK THAT THAT MAY BE A ROOT CAUSE. WHEN I DISASSEMBLED MY CARBURATOR I IDENTIFIED SMALL BLACK ITEMS IN THE FUEL BOWL WHICH I BELIEVED TO BE PART OF THE FAILED FUEL TAP GASKET. IT IS UNDERSTANDABLE WHY I AM HEARING COMPLAINTS. THIS FUEL TAP FAILURE IS BETWEEN THE FUEL FILTER AND THE CARBURATOR. HAVING HEARD ABOUT THE REACLL 04V008 FOR 2003 AND 2004 MOTORCYCLES I BELIEVE THE PROBLEM WITH THEACCELERATOR DIAGPHRAGM STARTED EARLIER THAN IDENTIFIED, AND THERE IS AN ADDITIONAL PROBLEM WITH THE FUEL TAP DESIGN AND MATERIALS.Read more
Incident date: Sep 7, 2004
ON 2 OCCASIONS MY 2001 KAWASAKI VULCAN 800 WAS LEAKING FUEL IN MY GARAGE. HIS MOTORCYCLE USES A KEIHN CVK-36 CARBURATOR. REPLACED GASKET BETWEEN FUEL BOWL AND CARBURATOR BODY AS WELL AS NEW FLOAT, AND NEEDLE. *AK PROBLEM CONTINUED, WHEN MOTORCYCLE SEEPED FUEL ON A NEAR CONTINUOUS BASIS. IDENTIFIED THAT THE ACCELERATOR PUMP DIAGPHRAGM IN THE CARBURATOR HAS FAILED WITH CRACKS AND RUBBER TO MA
... TERIAL SEPARATION. THE PART # KA43028-0002 ITEM 43028A IN KAWASAKI'S PART MANUAL IS $50.99. PARTIAL ROOT CAUSE BEING THAT DESIGN OF THE FUEL TAP. THIS ITEM HAS THREE POSITIONS, ON, RESERVE AND PRIME. THERE IS NOT AN OFF POSITION WHICH I FEEL INCREASES THE FIRE RISK FOR PEOPLE STORING THESE IN THEIR HOME GARAGES. ON MY 2001 VULCAN 800 , THE FUEL TAP VALVE GASKET INTERNAL TO THE FUEL COCK, FAILED DUE TO A PIECE OF OF THE RUBBER GASKET TEARING OFF UNDER NORMAL OPERATION. THIS ALLOWS FUEL TO LEAK OUT WHEN THE MOTOR IS NOT RUNNING. THE FUEL TAP IS DESIGNED TO ALLOW FUEL FLOW WHEN VACUUM IS APPLIED TO THE FUEL COCK. THIS FUEL TAP GASKET IS APPROXIMATELY $6.00 EACH. ADDITIONALLY I HAVE EXPERIENCED 3 PROBLEMS AND HEARD OF NUMEROUS PROBLEMS WITH THE NEEDLE AND SEAT STICKING ON THE VULCANS. GIVEN THE FAILURE OF THE FUEL TAP VALVE GASKET ON MY OWN MOTORCYCLE AND THE FACT THAT THE NEXT COMPONENT IN THE FUEL FLOW IS THE NEEDLE AND SEAT, I THINK THAT THAT MAY BE A ROOT CAUSE. WHEN I DISASSEMBLED MY CARBURATOR I IDENTIFIED SMALL BLACK ITEMS IN THE FUEL BOWL WHICH I BELIEVED TO BE PART OF THE FAILED FUEL TAP GASKET. IT IS UNDERSTANDABLE WHY I AM HEARING COMPLAINTS. THIS FUEL TAP FAILURE IS BETWEEN THE FUEL FILTER AND THE CARBURATOR. HAVING HEARD ABOUT THE REACLL 04V008 FOR 2003 AND 2004 MOTORCYCLES I BELIEVE THE PROBLEM WITH THEACCELERATOR DIAGPHRAGM STARTED EARLIER THAN IDENTIFIED, AND THERE IS AN ADDITIONAL PROBLEM WITH THE FUEL TAP DESIGN AND MATERIALS.Read more
Incident date: Aug 10, 2004
MOTOR WAS DEFECTIVE. CONSUMER HAD THE MOTORCYCLE FOR 1 WEEK AND EXPERIENCED AN ENGINE PROBLEM. IT MADE A KNOCKING NOISE THAT SOUNDED LIKE A ROD WAS DEFECTIVE WITHIN THE ENGINE. THIS NOISE OCCURRED WHEN THE MOTORCYCLE WAS STARTED AND CONTINUED. CONSUMER TOOK THE MOTORCYCLE TO THE DEALER WHERE THE MOTORCYCLE WAS PURCHASED AND CONTACTED THE MANUFACTURER, WHO WOULD NOT AUTHORIZE THE DEALER TO GO INTO
... THE CRANK CASE TO INVESTIGATE THE DEFECT. MANUFACTURER'S SOLUTION WAS FOR THE DEALERSHIP TO GIVE THE MOTORCYCLE BACK TO CONSUMER BECAUSE THE MOTORCYCLE NEEDED TO BE BROKEN IN. CONSUMER WAS DISSATISFIED. *AKRead more
Incident date: Sep 9, 2004
A LOUD BUZZING NOISE CAME FROM THE LEFT CLUTCH LEVER. IT WAS HEARD OVER THE WIND, AND THERE WAS NO WAY CONSUMER HEARD ANY FUNCTIONS OF THE MOTORCYCLE. CONSUMER CONTACTED MANUFACTURER AND THE DEALER, AND DEALER STATED THERE WAS NO WAY TO CORRECT THIS PROBLEM. *AK
Incident date: Mar 4, 2004
WHILE DRIVING AT ANY SPEED, THE VEHICLE STALLED. THE CONSUMER TRIED TO RESTART THE VEHICLE AND WAS ABLE TO DO SO. THE VEHICLE WAS TAKEN TO THE DEALER FOR INSPECTION. THE MECHANIC INFORMED THE DRIVER THAT THE GAS CAP NEEDED TO BE REPLACED. HOWEVER, THE PROBLEM RECURRED AND THE VEHICLE WAS TAKEN TO THE DEALER FOR INSPECTION. THE MECHANIC WAS UNABLE TO DUPLICATE THE PROBLEM. PLEASE PROVIDE F
... URTHER DETAILS.Read more
Incident date: Sep 4, 2004
LEFT HAND SIDE FRONT NOISE ON ZX-636 RR NINJA KAWASAKI, DEVELOPED 4-DIRECTIONAL CRACK ORIGINATING FROM SCREW ( ONE OF THE 6 SCREWS ON FRONT NOSE)!!..VEHICLE IS 2003 YEAR MODEL 636 ZXRR, AND PURCHASED ON JUNE 17TH 2004.. THE VEHICLE HAS UNDER 100 MILES SO FAR,TOTALLY GARAGED. AND NO MISUSE/MISHANDLING WHATSOEVER!!!. SEE THE NATURE OF THE CRACK, A MAJOR ACCIDENT POTENTIAL, ESP FACIAL INJURY TO MOT
... ORCYCLIST EXISTS.. DEALER INFORMED ON PHONE ON SAT SEPT 4TH 2004, WHO ADVISED TO TAKE IT TO THE SERVICE DEPT, WHICH I SHALL DO ASDAP..HOWEVER, WANTED TO PUT THIS MATTER ON RECORDS PLEASE. THANK YOU. *JBRead more
Incident date: Jul 6, 2004
WHILE THE VEHICLE WAS PARKED FLUID WAS LEAKING FROM UNDERNEATH. CONSUMER DROVE THE VEHICLE TO THE DEALER FOR INSPECTION, AND MECHANIC DETERMINED THAT THE CRANKCASE CRACKED AND NEEDED TO BE REPLACED. *AK
Incident date: Jun 19, 2004
PROBLEMS WITH TRANSMISSION SHIFTING GEARS. *MR IT WAS HARD FOR THE CONSUMER TO GET THE VEHICLE TO SHIFT INTO THIRD OR SIXTH GEAR. WHEN THE VEHICLE WAS IN MOTION THE CONSUMER FOUND IT HARD TO SHIFT TO THE THIRD GEAR AND ALMOST GOT HIT BY A TRACTOR TRAILER BECAUSE HE WAS UNABLE TO SHIFT IMMEDIATELY. THIS WAS ONE OF SEVERAL INCIDENTS. (KAWASAKI ZX-10R NINJA) *SC CONSUMER SOLD MOTORCYCLE DU
... E TO THE PROBLEMS ENCOUNTERED. *MJJ *JBRead more
Incident date: Aug 10, 2004
ON AUGUST 10, 2004 I HAD AN ACCIDENT ON MY KAWASAKI ELIMINATOR MOTORCYCLE WHICH HAS A MOTORCYCLE TOUR CONVERSION VOYAGER KIT ATTACHED. I WAS LUCKY NOT TOO GET KILLED. I RECEIVED STITCHES, LACERATIONS & BRUISES. KIT WILL BE REMOVED FROM MY BIKE AND IS AVAILABLE FOR VIEWING. *JB
Crash
1 injured
Incident date: Aug 10, 2004
ON AUGUST 10, 2004 I HAD AN ACCIDENT ON MY KAWASAKI ELIMINATOR MOTORCYCLE WHICH HAS A MOTORCYCLE TOUR CONVERSION VOYAGER KIT ATTACHED. I WAS LUCKY NOT TOO GET KILLED. I RECEIVED STITCHES, LACERATIONS & BRUISES. KIT WILL BE REMOVED FROM MY BIKE AND IS AVAILABLE FOR VIEWING. *JB
Crash
1 injured
Incident date: Aug 12, 2004
THE CONSUME RECEIVED A RECALL NOTICE(04V-373-000) FOR REPLACEMENT FOR THE FRONT WHEEL. NO PARTS WERE AVAILABLE. *JB
Incident date: Jul 7, 2004
WHILE DRIVING 25 MPH AND THE BRAKES WERE APPLIED FOR AN URGENT STOP MOTORCYCLE FLIPPED OVER. ALSO, EXCESSIVE VIBRATION THROUGHOUT THE ENTIRE BODY. THE CONSUMER FOUND OUT THAT THE FRAME WAS STRESSED WHEN THE MOTOR WAS MOUNTED. *AK
Crash
Incident date: Jul 7, 2004
WHILE DRIVING 25 MPH AND THE BRAKES WERE APPLIED FOR AN URGENT STOP MOTORCYCLE FLIPPED OVER. ALSO, EXCESSIVE VIBRATION THROUGHOUT THE ENTIRE BODY. THE CONSUMER FOUND OUT THAT THE FRAME WAS STRESSED WHEN THE MOTOR WAS MOUNTED. *AK
Crash
Incident date: Nov 20, 2002
NAR 03/05/2003 AFTER THREE CONSECUTIVE TRIPS TO THE REPAIRS SHOP WITHIN 30 DAYS FOR ENGINE OIL LEAK THE CONSUMER NO LONGER WANTS THE VEHICLE. *CB
Incident date: Jul 16, 2004
THE REAR SEALS ON THE WHEEL LEAKED. IT WAS DISCOVERED WHEN OIL WAS SEEN ON THE GROUND. THE VIBRATION INCREASED AND A PASSENGER COULD NOT RIDE. THE MOTORCYCLE WAS TORN DOWN, AND THE DEALER WOULD NOT REPAIR IT. THE DEALER INSISTED THAT THE MOTORCYCLE WAS NOT REPAIRABLE. THE MANUFACTURER REFUSED TO REIMBURSE THE CONSUMER. *AK *SC *JB
Incident date: Jan 1, 1901
FAILED HPK SEPARATOR ON 2001 KAWASAKI VULCAN CLASSIC 800.*MR IT HAS BEEN SIX MONTHS SINCE THE CONSUMER'S LAST CORRESPONDENCE AND SEVEN MONTHS SINCE HIS INITIAL LETTER NOTIFYING KAWASAKI OF THE SEPARATOR INCIDENT. *NM
Incident date: Aug 2, 2004
OIL LEAKAGE TO ELECTRICAL CONNECTION,WILL CAUSE FIRE OR LOSS OF CONTROL ON MOTORCYCLE NOT GOOD.*AK
Incident date: Jul 28, 2004
KAWASAKI KLR650 CAM CHAIN BALANCER/IDLER SHAFT LEVER FAILED PREMATURELY. THE BIKE HAD ONLY 13,000 MILES AND IS A 2002 MODEL YEAR.*AK
Incident date: May 5, 2004
WHEN THE MOTORCYCLE WAS TAKEN OUT OF STORAGE CONSUMER NOTICED THAT TIRES SIDEWALL DEVELOPED WEATHER CHECKS. THESE WERE SMALL CRACKS THAT WENT AROUND THE SIDEWALL OF THE TIRES. THE MOTORCYCLE WAS DRIVEN FOR 6 MONTHS, THEN STORED FOR 6 MONTHS PRIOR TO THIS PROBLEM OCCURRING. DEALERSHIP WAS CONTACTED BUT COULD NOT IDENTIFY WHAT CAUSED THE CRACKS TO OCCUR BECAUSE THE MOTORCYCLE WASN'T STORED NEXT
... TO ANY CHEMICALS. THE FRONT TIRE SIZE WAS 90/90-21 AND THE REAR TIRE SIZE WAS 130/80-17. THE MODEL NAME LISTED ON TIRE WAS K750.*AKRead more
Incident date: Jun 21, 2004
A FEW MONTHS AGO THE CONSUMER RECEIVED NHTSA RECALL #04V023000 REGARDING HIGH OIL PRESSURE. THE DEALERSHIP STILL DOES NOT HAVE THE PARTS AVAILABLE TO CONDUCT THE RECALL. THIS IS THE CONSUMER'S ONLY FORM OF TRANSPORTATION. *NM *NM
Incident date: Jun 8, 2004
LODGED ORIGINAL COMPLAINT UNDER SUBCATEGORY 'OTHER'. PLASTIC (NYLON) OIL GEAR FAILURE. MINE FAILED AT 41000 MILES. MOST HAVE FAILED AT EARLIER MILEAGE. FAILURE OCCURRS WITHOUT WARNING, RESULTS IN SUDDEN LOSS OF ALL OIL PRESSURE, CAN LEAD TO ENGINE LOCK-UP, AND LOSS OF CONTROL. NO INJURIES HAVE BEEN REPORTED AS YET. KAWASAKI IS AWARE OF THE PROBLEM, BUT ARE WAITING FOR FAILURE BEFORE REPLACEMENT. F
... AILURE ONLY OCCURRS WHILE RIDING, WHICH ALWAYS LEAVES THE RIDER STRANDED, REQUIRING A TOW. I HOPE DEATH AND INJURY ARE NOT PREREQUISITES TO RECALL. *AKRead more
Incident date: Jun 8, 2004
PLASTIC OIL GEAR FAILURE RESULTS IN TOTAL LOSS OF OIL PRESSURE, WHICH COULD LEAD TO ENGINE FAILURE, WHICH WOULD RESULT IN TOTAL LOSS OF CONTROL. MINE STARTED AND WARMED NORMALLY, BUT THE OIL PRESSURE LIGHT CAME ON LESS THAN FIVE MILES DOWN THE ROAD. I TURNED THE IGNITION OFF AND COASTED ONTO A SIDE ROAD, WHERE A CHECK OF MY OIL LEVEL SHOWED IT WAS FULL BUT NO PRESSURE. SEEMS TO ONLY INVOLVE 1999 A
... ND EARLY 2000 MODEL VULCANS. WELL DOCUMENTED DESIGN FLAW THAT KAWASAKI IS AWARE OF. KAWASAKI IS REPAIRING THIS AFTER IT FAILS, WHICH CAN ONLY HAPPEN WHILE RIDING, RESULTING IN MANDATORY STRANDING OF THE RIDER. MINE FAILED WHILE ON VACATION IN MICHIGAN. MY CHOICE WAS TO HAVE THE BIKE TOWED TO A LOCAL GARAGE AND GET A MOTEL ROOM UNTIL REPAIRED ($225/TOW, $50-60/NIGHT IN A MOTEL, (MINIMUM 3 NIGHTS ,IF THEY CAN FIT YOU INTO THEIR SHOP SCHEDULE; OTHERWISE, WHO KNOWS) OR RENT A TRUCK, $564 (800 MILES FROM HOME), FUEL FOR 10MPG TRUCK, $150, MISSING TWO DAYS OF VACATION, PRICELESS. RATHER THAN BE A STRANGER IN A STRANGE LAND, I ELECTED TO RENT THE TRUCK. AT LEAST I WOULD BE HOME, AND THE WORK DONE BY MY LOCAL SHOP. KAWASAKI IS ELECTING TO LET THEIR CUSTOMERS SUFFER, RIDING POTENTIALLY DANGEROUS MOTORCYCLES, IN THE HOPE OF NOT HAVING TO FIX SOME OF THE BIKES. MY BIKE IS NOT YET REPAIRED, SO I CAN NOT COMMENT ON THE SUCCESS OF THE FIX (STEEL GEAR). THE REPAIR REQUIRES TH EREMOVAL AND DISASSEMBLY OF THE ENGINE (MIN 16 HRS.). I AM DISAPPOINTED IN KAWASAKI, AND CAN ONLY ASSUME THAT THE NHTSA HAS NOT RECEIVED A SUFFICIENT NUMBER OF REPORTS TO FORCE A RECALL. AND IT WOULD HAVE TO BE FORCED AS KAWASAKI HAS DEMONSTRATED THAT THEY CAN NOT BE TRUSTED TO RECALL THE BIKES ON THEIR OWN. *AKRead more
Incident date: May 30, 2004
CONSUMER STATES THAT THE STATOR WIRE CONNECTION IS LEAKING OIL UNDER THE REAR SEAT, CAUSING OIL TO LEAK ONTO REAR TIRE, AND CREATE A SHORT TO THE REAR CONNECTOR, RESULTING IN A FIRE HAZARD. LEAKING OIL CAUSED THE CONNECTOR TO MELT. *AK
Incident date: Jul 22, 2003
WHILE DRIVING AT ANY SPEED RUMBLING SOUND COULD BE HEARD THEN THE VEHICLE WOULD STALL. THE CONSUMER STATED THAT THIS HAS OCCURRED AT LEAST 10 TIMES SINCE HE OWNED THE CYCLE. THE DEALER HAS EXAMINED THE CYCLE FIVE TIMES BUT COULD NOT FIND THE PROBLEM. *NM *NM
Incident date: Sep 27, 2003
CONSUMER WAS RIDING THE MOTORCYCLE WHEN THE FRONT FORKS DISENGAGED. *LA THIS CAUSED THE CONSUMER TO BE SEPARATED FROM THE VEHICLE AND DESTROYED THE VEHICLE. THE PROBLEM WAS DUE TO A DESIGN DEFECT OF THE MECHANISM WHICH SECURED THE FRONT FORKS TO THE VEHICLE. (MODEL ZX900) *SC *JB
Crash
1 injured
Incident date: Feb 21, 2004
I WAS RIDING MY MOTORCYCLE A 1997 KAWASAKI VULCAN CLASSIC AT APPROXIMATELY 35 -40 MPH WHEN IT STARTED TO MAKE A TAPPING NOISE. I PULL OVER AS SOON AS I HEARD THE NOISE. THE BIKE WAS PURCHASE USED FROM RUA MOTORCYCLES INDIAN TRAIL NC. THE MOTORCYCLE WAS RETURNED TO RUA CYCLES FOR REPAIRS THAT SAME DAY FEB 21 2004. AFTER RUA CYCLES WAS ABLE TO FIND THE CAUSE OF THE NOISE IT WAS DETERMINED THAT THE
... MOTOR WAS NOT GETTING THE OIL NEEDED TO MAINTAIN IT PROPERLY. WHILE RUA WAS PREPARING TO REPAIR THE MOTOR IT WAS DISCOVERED THAT KAWASAKI HAS BEEN AWARE OF THE PROBLEM WITH THIS MOTOR FOR SOME TIME. KAWASAKI HAS BEEN DOING REPAIRS TO MOTORS THAT HAVE HAD DAMAGE FORM THE OIL PUMP GEAR FAILURE FOR SOME TIME IN THE USA AT NO COST TO THE OWNERS. KAWASAKI HAS FAILED TO REPORT THIS PROBLEM TO THE OWNERS OF THE VOLCANO'S WITH THE PLASTIC OIL PUMP GEAR AND HAVE ALLOWED THEM TO CONTINUE WITH THIS DAMAGE. KAWASAKI HAS ADMITTED THAT THERE IS A PROBLEM WITH THE GEAR THAT COULD BE HAZARDOUS TO THE PUBLIC. IF THE MOTOR ON THE MOTOR CYCLE WAS TO HAVE A OIL PUMP FAILURE AT HIGH SPEED IT IS VERY POSSIBLE THAT THE MOTOR COULD LOCKUP AND CAUSE THE RIDER TO LOSE CONTROL, RESULTING IN INJURY OR EVEN DEATH ACCORDING TO THE MECHANIC AT RUA CYCLES. KAWASAKI HAS REFUSED TO REPAIR THE MOTOR AND HAS SET A PRESIDENT OF REPAIRING THE MOTORS IN THE PAST. AT THIS TIME I HAVE NOT HAD THE REPAIR COMPLETED, AS KAWASAKI STATES THAT THE DAMAGE IS NOT CAUSED BY THE OIL PUMP GEAR. BUT IF YOU READ THE STATEMENT ABOUT THIS GEAR FAILURE AT WWW.VROC.ORG IN THE FAQ SECTION YOU WILL SEE THAT THE MOTOR DID JUST AS THE FAILURE IS DESCRIBED ON THIS WEB SITE. THIS MOTORCYCLE WAS PURCHASED AT 31829 MILE AND DAMAGE HAPPENED AT 32126 AND THE VEHICLE WAS OWNED FOR ONLY 4 MONTHS. *NMRead more
LETTER REGARDING A POSSIBLE DEFECT IN THE DIAPHRAGM IN THE FUEL TAP. *PH THE BIKE DID NOT RUN DUE TO TRASH GETTING INSIDE OF THE FUEL TANK. THE BIKE ALSO STALLED WHEN IT REACHED A SPEED OF 53 MPH. THE CONSUMER DISCOVERED THERE WAS NO GAS IN THE FUEL LINE, FUEL FILTER OR THE CARBURETORS. THE CONSUMER FIXED THE PROBLEM BY REMOVING THE DIAPHRAGM AND REPLACING IT WITH A SOLID RUBBER SEAL AND RE-TI
... GHTENED THE FOUR BOLTS THAT HELD THE FUEL TAP TOGETHER. *JBRead more
Incident date: Feb 11, 2003
AFTER RECALL WAS PERFORMED, MOTORCYCLE CONTINUED TO LEAK OIL. *PH THE CONSUMER WAS TOLD THAT THE RECALL HAD BEEN PERFORMED, HOWEVER LESS THAN A MONTH LATER, HE CHECKED THE CONNECTOR AND FOUND OIL IN IT. THE CONSUMER TOOK THE MOTORCYCLE BACK TO THE DEALER TO HAVE IT FIXED, HOWEVER TO THIS DAY, THE CONNECTOR IS STILL LEAKING OIL. THE CONSUMER EVEN TRIED TO USE SILICON SEALANT WHICH WAS ADVISED BY
... ANOTHER DEALER. *JBRead more
THE MOTORCYCLE HAS AN OIL LEAK. IT IS FORCING THE OIL INTO THE POURES INSTALLATION AND DRIPS ONTO THE REAR WHEEL. THE OWNER DROVE THE MOTORCYCLE TO THE DEALER WHO GAVE HIM A REPAIR KIT WHICH INCLUDED A TUBE OF GLUE AND A INSTRUCTION PACKET. THE DEALER ALSO INFORMED THE OWNER THAT THE REPAIR KIT WILL NOT PREVENT THIS PROBLEM FROM RECURRING. PROVIDE FURTHER DETAILS. *NM
NHTSA RECALL 00V36000 CONCERNING FUEL VENT LEAKAGE. VEHICLE WAS TAKEN TO THE DEALER FOR RECALL REPAIRS. AFTER REPAIRS WERE DONE THE PROBLEM RECURRED. *AK
Incident date: Jun 25, 2002
THE CONSUMER STATED THAT WHILE HIS WIFE WAS RIDING A MOTORCYCLE, THE KNUCKLE THAT HELD THE FRAME TO THE SHOCK ABSORBER BROKE. WHEN THIS PART BROKE, THE PASSENGER WAS THROWN OFF THE MOTORCYCLE, WHICH THEN ROLLED DOWN A HIL AND LAND ON THE WHEELS. WHILE ROLLING DOWN THE HILL, THE MOTORCYCLE ROLLED OVER THE CONSUMER'S WIFE, AND CAUSED MINOR INJURIES. AFTER FINDING THE PART THAT BROKE OFF AT THE T
... IME OF THE ACCIDENT, THE CONSUMER TOOK THE VEHICLE TO THE DEALER AND RECEIVED NO HELP. *AK THE KNUCKLE JOINT OF THE FRONT END SUSPENSION BROKE DUE TO FAULTY MANUFACTURING. *SC *JBRead more
Crash
1 injured
Incident date: Sep 22, 2003
BALANCER IDLER LEVER FAILURE. FOUND IT BROKEN IN MY ENGINE WHILE PERFORMING MAINTENANCE. THIS WOULD LEAD TO ENGINE SEIZURE AND A POSSIBLE LOST OF VEHICLE CONTROL IF LEFT UNCHECKED. I HAVE SINCE REPLACED WITH HIGHER QUALITY COMPONENT. *JB
Incident date: Jan 2, 2004
WHILE RIDING THE MOTORCYCLE, CONSUMER EXPERIENCED A SUDDEN LOST OF DRIVING FORCE TO THE REAR WHEEL AND IMMEDIATELY STARTED SLOWING DOWN. *LA UPON INSPECTION OF THE MOTORCYCLE, IT WAS FOUND THAT THE MANUFACTURER FAILED TO LUBRICATE THE SPLINED COUPLING THAT WENT BETWEEN THE DRIVESHAFT OUTPUT AND THE FINAL DRIVE GEARBOX PINION ASSEMBLY. (2003 KAWASAKI, VULCAN 750A19). *JB
THE CONSUMER DISCOVERED SOMETHING SHOCKING AND ALARMING WHEN HE REMOVED THE KEYED SIDE COVER. *PH A GOLF BALL SIZE HOLE WAS BURNT INTO THE HPK SEPARATOR WHICH COULD HAVE RESULTED IN COMPONENT FAILURE. *MR THE CONSUMER REQUESTED A PLAUSIBLE EXPLANATION OF THE PROBLEM AND REIMBURSEMENT OF THE MONIES SPENT FOR THE REPLACEMENT PART. *SC THE CONSUMER BELIEVED THERE WAS A SEVERE DESIGN DEFE
... CT WITHIN THE EMISSION CONTROL SYSTEM.*JBRead more