Showing 1,426 complaints for KAWASAKI
Incident date: Jun 15, 2010
THE COOLING SYSTEM ON THE MOTORCYCLE IS UNDERSIZED THUS CAUSING THE ENGINE TO RUN TOO HOT WHICH LEADS TO RIDER FATIGUE AND OVERHEATING OF THE MOTORCYCLE THUS LEADING TO AN UNSAFE CONDITION. THE MANUFACTURER HAS BEEN CONTACTED REGARDING THE PROBLEM BUT HOLDS THE POSITION THERE IS NO PROBLEM. *TR
Incident date: Jun 30, 2010
TL*THE CONTACT OWNS A 1999 KAWASAKI VULCAN NOMAD. WHILE DRIVING 60 MPH THE CONTACT NOTICED THAT THE OIL LIGHT WAS ILLUMINATED ON THE INSTRUMENT PANEL. THE VEHICLE WAS TAKEN TO THE DEALER WHERE THE CONTACT WAS INFORMED THAT THE OIL GEAR NEEDED TO BE REPLACED. THERE WERE NO PRIOR WARNINGS AND THE VEHICLE WAS NOT REPAIRED. THE CURRENT AND FAILURE MILEAGES WERE 43000.
Incident date: Jun 30, 2010
DRIVING IN THE FAR LEFT LANE OF A 6 LANE HIGHWAY DOING ABOUT 75 MPH. EXPERIENCED A LOSS OF OIL PRESSURE ON 1999 KAWASAKI VULCAN NOMAD AND COMPLETE ENGINE STALL TWO VEHICLES BEHIND ME ALMOST RAN ME OVER AND ENDED UP WITH ONE REAR ENDING ANOTHER. I NARROWLY ESCAPED A HIT FROM BEHIND. SOME INTERNET SEARCHES REVEALS THAT THIS LOSS OF OIL PRESSURE IS COMMON FOR THIS YEAR MAKE AND MODEL. FOR
... ME COMPLETE LOSS OF POWER ON A MOTORCYCLE ON ANY ROAD PRESENTS A SEVERE HAZARD. THIS SHOULD BE A RECALL FOR THESE MOTORCYCLES ISSUED. THIS YEAR MODEL HAS A PLASTIC GEAR ON THE OIL PUMP WHICH WAS BEING REPLACED UNDER WARRANTY BE KAWASAKI. I UNDERSTAND THIS IS NO LONGER THE CASE. *TRRead more
Crash
Incident date: May 31, 2010
TL* THE CONTACT OWNS A 2006 KAWASAKI, EX250F6F NINJA 250. THE MOTORCYCLE WAS PARKED WHILE THE ENGINE WAS RUNNING FOR A FEW MINUTES AND THEN IT BURST INTO FLAMES. THE FIRE STARTED ON THE LEFT SIDE AND THE VEHICLE WAS DESTROYED. NO ONE WAS INJURED THE FIRE WAS OUT BEFORE THE FIRE DEPARTMENT CAME.THE ORIGIN OF THE FIRE WAS UNKNOWN. THERE WAS NO REPORT FILED. THE INSURANCE COMPANY WAS NOT CALLED. THE
... RE WAS RECALL NOTICE; KAWASAKI RECALL # MC07-01 FUEL TANK LEAKED. NHTSA#R: 07V003000 COMPONENT: FUEL SYSTEM, GASOLINE: STORAGE. THE MANUFACTURER WAS CONTACTED AND A CLAIM WAS FILED BUT SHE WAS TOLD TO GO TO HER LOCAL DEALER FOR AN INSPECTION. AFTER CALLING THE DEALER THEY INFORMED HER THEY DID NOT WANT TO BE INVOLVED. SHE CALLED THE MANUFACTURER BACK AND WAS TOLD THEY ARE NOT RESPONSIBLE AND SHE SHOULD GO TO HER INSURANCE COMPANY. SHE STILL HAS THE MOTORCYCLE PARKED AT HOME. THE FAILURE MILEAGE 1,351.Read more
Fire
Incident date: May 30, 2010
UNKNOWN EVENTS CAUSED THE FAILURE OF BOTH A SUB-FRAME FASTENER AS WELL AS AN INTEGRAL WELD WITHIN THE SUB-FRAME. AFTER DISCOVERING SIGNIFICANT MOVEMENT IN BOTH THE SEAT AND FUEL TANK, BOTH WERE REMOVED TO INSPECT THEIR RESPECTIVE MOUNTING POINTS. ONCE CLEAR OF THE FRAME, AN APPARENT WELD FAILURE AT THE SEAM JOINING THE FUEL TANK BRACKET TO THE FRAME BECAME EVIDENT. AFTER FURTHER INVESTIGATION,
... I DISCOVERED THE WELD FAILURE WAS LIKELY RELATED TO, IF NOT CAUSED BY, AN AUTOMOTIVE GRADE FASTENER THAT SECURES THE REAR SUBFRAME TO THE MOTORCYCLE, (THIS SUPPORTS THE SEAT, LUGGAGE RACK, REAR FENDER AND A VARIETY OF SMALLER ELEMENTS) HAD IN FACT BROKEN INSIDE THE FRAME. THE MOTORCYCLE WAS, AT THE REQUEST OF THE DEALERSHIP, LOADED AND DELIVERED AT MY EXPENSE FOR THEIR OWN INVESTIGATION. AFTER HAVING POSSESSION OF THE MOTORCYCLE FOR MORE THAN 3 WEEKS, THEIR ONLY CONCLUSION WAS TO CONTACT KAWASAKI REGARDING THE FAILED WELD AND NOT TO DISCLOSE THE SHEARED FASTENER. KAWASAKI HAD YET TO CONTACT EITHER THE DEALERSHIP OR ME REGARDING THIS ISSUE, LEAVING ME TO BELIEVE THAT THEY HAD NO INTENTION OF DOING SO. THE MOTORCYCLE IS RIDDEN BY MY WIFE, WHO IS 5'3" AND 120 LBS. SHE HAS NEVER CARRIED A PASSENGER AND AT MOST MAY HAVE AN ADDITIONAL 30 LBS OF CARGO WITH HER AT ANY TIME. SHE DOES NOT OPERATE THE MOTORCYCLE OFF ROAD AND DOES NOT ABUSE IT IN ANY WAY. WERE THIS ISSUE LEFT UNNOTICED, IT COULD'VE LEAD TO A COMPLETE SEPARATION OF THE SUB-FRAME, CARRYING WITH IT THE SEAT AND THE RIDER. WITH MY WIFE'S MINIMUM RIDING EXPERIENCE, IT WOULD CERTAINLY CAUSE HER DEATH IF NOT SERIOUS PERMANENT INJURY WERE IT TO OCCUR AT HIGHWAY SPEEDS. NEITHER THE DEALER NOR KAWASAKI HAVE DONE ANYTHING TO CORRECT THIS PROBLEM, IN FACT THE DEALER STATED THAT KAWASAKI WOULDN'T ADDRESS THE BROKEN BOLT CITING THE EXPIRED WARRANTY, FURTHER STATING THAT THE REPAIRS WOULD BE OUR RESPONSIBILITY. IT'S MY OPINION THE THIS IS NOT A WARRANTY ISSUE BUT ONE OF SAFETY. *TRRead more
Incident date: May 1, 2010
VALVE COVER GASKET AND O-RING FOR THE SENSOR ON THE FRONT OF THE ENGINE LEAKS OIL. OIL LEAKS DAILY. VALVE COVER GASKET AND O-RING NEEDS TO BE REPLACED. OIL LEAK CAN GREASE THE TIRES OF THE MOTORCYCLE AND CAUSE A SERIOUS INJURY OR DEATH. KAWASAKI IS AWARE OF THE ISSUE BUT REFUSES TO ISSUE A RECALL AS DEMONSTRATED BY THE NEW PARTS THAT WERE MANUFACTURED TO REPLACE THE DEFECTIVE PARTS. DEFECTS ARE
... IN THE 100'S BASED ON ONLINE FORUM COMPLAINTS. PLEASE SEE ONE OF MANY ONLINE POSTS IDENTIFYING PROBLEM ON BRAND NEW BIKES: *TRRead more
Incident date: May 15, 2010
I NOTICED THAT THE ORIGINAL LUGGAGE RACK ON MY 2008 KAWASAKI CONCOURS 14 HAD CRACKED AND THE TOP CASE WHICH ATTACHES TO IT WAS ABOUT TO BREAK LOOSE ON THE FREEWAY. THIS LUGGAGE RACK HAD BEEN RECALLED AND REPLACED BY KAWASAKI BEFORE I TOOK OWNERSHIP OF THE BIKE IN JUNE 2008. HOWEVER, THE NEW DESIGN, WHICH IS PART NUMBER 53029-0076, IS WHAT WAS ON MY BIKE, AND IT FAILED AFTER ONE AND A HALF YEAR OF
... USE. THE REAR CASE WHICH ATTACHES TO THIS RACK IS THE KAWASAKI OEM EQUIPMENT, AND IT'S LOAD HAS ALWAYS BEEN BETWEEN 5 AND 10 POUNDS, BELOW THE KAWASAKI MAXIMUM RATING OF 15 POUNDS. THE CONSEQUENCES HAD I NOT NOTICED IT WHILE I STOPPED TO GET COFFEE, COULD HAVE BEEN SEVERE. THE REAR CASE WOULD HAVE BROKE LOOSE WHILE AT FREEWAY SPEEDS, POTENTIALLY HITTING ANY VEHICLE BEHIND ME, OR CAUSING SUCH VEHICLE TO CRASH WHILE TRYING TO AVOID IT. THE BROKEN PART IS CURRENTLY AT THE KAWASAKI DEALERSHIP FOR A WARRANTY CLAIM. HOWEVER, A REPLACEMENT IS NOT ENOUGH. THE CURRENT DESIGN IS INAPPROPRIATE FOR THE INTENDED PURPOSE, AND A REINFORCED RACK SHOULD BE THE SOLUTION. *TRRead more
Incident date: May 15, 2010
I NOTICED THAT THE ORIGINAL LUGGAGE RACK ON MY 2008 KAWASAKI CONCOURS 14 HAD CRACKED AND THE TOP CASE WHICH ATTACHES TO IT WAS ABOUT TO BREAK LOOSE ON THE FREEWAY. THIS LUGGAGE RACK HAD BEEN RECALLED AND REPLACED BY KAWASAKI BEFORE I TOOK OWNERSHIP OF THE BIKE IN JUNE 2008. HOWEVER, THE NEW DESIGN, WHICH IS PART NUMBER 53029-0076, IS WHAT WAS ON MY BIKE, AND IT FAILED AFTER ONE AND A HALF YEAR OF
... USE. THE REAR CASE WHICH ATTACHES TO THIS RACK IS THE KAWASAKI OEM EQUIPMENT, AND IT'S LOAD HAS ALWAYS BEEN BETWEEN 5 AND 10 POUNDS, BELOW THE KAWASAKI MAXIMUM RATING OF 15 POUNDS. THE CONSEQUENCES HAD I NOT NOTICED IT WHILE I STOPPED TO GET COFFEE, COULD HAVE BEEN SEVERE. THE REAR CASE WOULD HAVE BROKE LOOSE WHILE AT FREEWAY SPEEDS, POTENTIALLY HITTING ANY VEHICLE BEHIND ME, OR CAUSING SUCH VEHICLE TO CRASH WHILE TRYING TO AVOID IT. THE BROKEN PART IS CURRENTLY AT THE KAWASAKI DEALERSHIP FOR A WARRANTY CLAIM. HOWEVER, A REPLACEMENT IS NOT ENOUGH. THE CURRENT DESIGN IS INAPPROPRIATE FOR THE INTENDED PURPOSE, AND A REINFORCED RACK SHOULD BE THE SOLUTION. *TRRead more
Incident date: Jun 13, 2010
TACH SHOWS RPMS 1000 RPM HIGHER WHEN WARM UP. WHEN THE MOTORCYCLE RUNS TO OPERATE TEMP THE ENGINE STUMBLES BETWEEN 7500/9000 RPM COULD CAUSE ME TO CRASH FEELS LIKE THE MOTOR WILL FOUL OUT. IDLE INCREASE BY 300 RPMS. *TR
Incident date: Jun 1, 2010
TL*THE CONTACT OWNS A 2007 KAWASAKI VULCAN 1600. WHILE INSPECTING THE VEHICLE, THE CONTACT NOTICED THAT FUEL WAS LEAKING FROM THE FUEL TANK. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALERSHIP WHERE THE CONTACT WAS INFORMED THAT THE FUEL TANK NEEDED TO BE REPLACED. THE CURRENT AND FAILURE MILEAGES WERE APPROXIMATELY 30,000. UPDATED 7/26/10 *CN THE CONSUMER STATED THE MANUFACTURER AGREED TO R
... EPLACE THE TANK AND PADS ON;Y. THE CONSUMER PAID FOR NEW GASKETS AND LABOR. UPDATED 08/31/10*JBRead more
Incident date: Jun 7, 2010
FOUND MY GARAGE SMELLED LIKE "GAS" AND FOUND A SMALL PUDDLE OF FUEL UNDER MY MOTORCYCLE.(2007 KAWASAKI VULCAN 1600 CLASSIC) I TRACED THE LEAK TO FUEL TANK MOUNTING BRACKET UNDER MY SEAT. LATER TO FIND OUT THAT KAWASAKI HAS A RECALL FOR THIS EXACT PROBLEM ONLY ON AN OLDER (2003 KAWASAKI VULCAN 1600 CLASSIC)MY VIN # DIDN'T HAVE A RECALL. I HAVE BROUGHT THIS TO MY LOCAL DEALER ON 6/09/2010 THEY SAID
... THEY WILL HAVE AN ANSWER FOR ME TOMORROW. *TRRead more
Incident date: Jun 7, 2010
FOUND MY GARAGE SMELLED LIKE "GAS" AND FOUND A SMALL PUDDLE OF FUEL UNDER MY MOTORCYCLE.(2007 KAWASAKI VULCAN 1600 CLASSIC) I TRACED THE LEAK TO FUEL TANK MOUNTING BRACKET UNDER MY SEAT. LATER TO FIND OUT THAT KAWASAKI HAS A RECALL FOR THIS EXACT PROBLEM ONLY ON AN OLDER (2003 KAWASAKI VULCAN 1600 CLASSIC)MY VIN # DIDN'T HAVE A RECALL. I HAVE BROUGHT THIS TO MY LOCAL DEALER ON 6/09/2010 THEY SAID
... THEY WILL HAVE AN ANSWER FOR ME TOMORROW. *TRRead more
Incident date: Jun 7, 2010
2009 KAWASAKI VN1700A9FA VOYAGER MOTORCYCLE. CONSUMER STATES UNINTENDED ACCELERATION *TGW THE CONSUMER STATED THE MOTORCYCLE WOULD REV OCCASIONALLY WHILE RIDING AFTER IT WAS WARMED UP. THE INCIDENT WOULD HAPPENED WHEN HE MADE A TURN AND WHILE COASTING UP TO A CAR STOPPED AT A RED LIGHT. THE CONSUMER WAS ABLE TO PULL THE CLUTCH TO STOP FURTHER MOVEMENT. A FACTORY REPRESENTATIVES RODE THE BIKE A
... ND CAUGHT HIS GLOVED HAND ON THE CRAMP BUSTER LEVER ON THE THROTTLE AND SAID THAT WAS THE CAUSE OF THE ACCELERATION. HOWEVER, THE CONSUMER DISAGREED WITH HIS THEORY. THE CONSUMER HAS SINCE SOLD THE MOTORCYCLE. *JBRead more
Incident date: Jun 5, 2010
2008 KAWASAKI KLR 650 STARTER GEAR COVER IS IMPROPERLY BORED ALLOWING SUPPORT SHAFT TO BECOME UNSUPPORTED ON ONE END. THIS COULD CAUSE THRUST WASHERS TO DROP INTO THE ROTATING FLYWHEEL AT SPEED, LOCKING THE MOTOR AND CAUSING LOSS OF CONTROL. OLDER AND NEWER MODELS BOTH HAVE A RIDGE IN THE OUTER ENGINE COVER THAT PREVENTS THE IDLER GEAR SHAFT FROM DRIFTING OUT TOO FAR AND LOOSING SUPPORT IN THE I
... NNER ENGINE COVER. THIS WAS CLEARLY A MACHINING ERROR. I INSERTED A SMALL SPACER IN THE HOLE TO PREVENT THE SHAFT FROM MOVING. *TRRead more
Incident date: Jun 3, 2010
2009 KAWASAKI KLR650 MOTORCYCLE BUILD DATE SEPT. 2008. THE STARTER IDLER SHAFT BEARING HOLE IN THE OUTER ALTERNATOR CASE SIDE IS BORED TOO DEEP. THIS ALLOWS THE SHAFT TO MIGRATE OVER SO THAT IT IS ONLY SUPPORTED ON ONE END. RESULT IS THE OTHER END WOBBLES, GRINDS AWAY AT THE BEARING AND CASE SURFACE, AND COULD CAUSE THE IDLER GEAR TO JAM. IF THIS HAPPENS, THE ENGINE WILL STOP ABRUPTLY. KAWASA
... KI FIXED THIS IN LATER BUILD 2009S AND THE 2010 MODELS BY PUTTING A STEP IN THE BORE SO THAT THE SHAFT CANNOT MIGRATE, BUT WILL NOT PUT THIS CHANGE INTO EARLIER MODELS THAT ARE OUT OF WARRANTY. I THINK THIS IS A SAFETY ISSUE AND THAT THIS CHANGE SHOULD BE MADE TO ALL AFFECTED MOTORCYCLES. NOTE: MINE HAS NOT YET FAILED, BUT ONLY BECAUSE I WAS INFORMED OF THE PROBLEM AND TOOK CORRECTIVE ACTION TO PREVENT THIS FROM OCCURRING. *TRRead more
Incident date: May 23, 2010
THE SAFETY ISSUE IS ON A 2008 KAWASAKI KLR-650. THE STARTED GEAR IS GRINDING WHEN I TRY TO CRANK THE BIKE. THE DEALER WILL NOT FIX THE ISSUE. THE CAUSE OF THE FAILURE IS A DEEP BORE ON THE SIDE COVER THAT HOLDS THE GEAR. IT IS A MFG ISSUE. MY CONCERN IS WHEN THE GEAR LOCK UP? THERE IS A GOOD CHANCE IT COULD LOCK UP AS I'M RIDING DOWN THE RODE. *TR
Incident date: May 10, 2010
COVER SIDE HOLE THAT LOWER STARTER GEAR PIN RIDES IN IS MILLED TOO DEEP AND CAN RESULT IN SEVERE ENGINE DAMAGE. WHILE INSTALLING A BALANCER TENSION SPRING UPGRADE (ANOTHER ISSUE WITH THESE MOTORCYCLES) I FOUND I HAD THIS ISSUE. I HAD TO INSTALL A SPACER TO FIX AND PREVENT THE OTHER SIDE FROM COMING OUT OF ENGINE SIDE HOLE AND CAUSING DAMAGE. *TR
Fire
Incident date: Jun 1, 2010
THE STARTER GEAR SHAFT CAN MIGRATE OUT IN THE LEFT SIDE ENGINE COVER, LEAVING THE GEAR UNSUPPORTED ON THE INBOARD SIDE AND ALLOWING A WASHER TO MIGRATE LOOSE INTO THE ENGINE--POTENTIALLY CAUSING THE TRANSMISSION TO LOCK UP OR THE TIMING CHAIN TO SKIP TEETH AND CAUSE THE INTAKE OR EXHAUST VALVES TO HIT THE PISTON TOP, BENDING VALVES AND MAKING THE ENGINE INOPERABLE. *TR
Incident date: May 23, 2010
PROBLEM: BAD DESIGN OF STATOR (CHARGING UNIT OF A MOTORCYCLE) FOR KAWASAKI VULCAN 900 (YEARS 2006 TO PRESENT, INCLUDING CUSTOM AND LT MODELS) CAUSES PREMATURE WEAR, WILL SHORT OUT ENGINE, COULD CAUSE LOSS OF CONTROL OF MOTORCYCLE. MOTORCYCLE FORUMS ON THE INTERNET REPORT HIGH FREQUENCY OF THIS KIND OF REPAIR, FOR VEHICLES LESS THAN 20,000 MILES. FOR ME, I HAVE DRIVEN MY MOTORCYCLE ONLY A YEAR
... (BOUGHT USED AT 600 MILES, NOW IT HAS 15,500 MILES ON IT) AND IT NOW NEEDS AN EXPENSIVE REPAIR FOR SOMETHING THAT SHOULD LAST A LOT LONGER. FORTUNATELY, I DID NOT HAVE AN ACCIDENT WITH THIS MOTORCYCLE; BUT SURE COULD HAVE! *TRRead more
Incident date: May 14, 2008
TL* THE CONTACT OWNS A 2008 KAWASAKI 1600 NOMAD MOTORCYCLE. THE CONTACT STATED THE SPEEDOMETER WAS OFF BY 10 MPH AND IF TRAVELING AT SPEEDS OF 50 MPH, THE SPEEDOMETER WOULD READ 60 MPH. THE MANUFACTURER ADVISED THE FAILURE WAS A COMMON AND NORMAL INDUSTRY PRACTICE AND WOULD NOT ASSIST WITH REPAIRS. THE CONTACT WAS CONCERNED BECAUSE HE WAS UNABLE TO DETERMINE THE EXACT SPEEDS TRAVELED. THE FAILURE
... AND CURRENT MILEAGES WERE 6,363.Read more
Incident date: May 11, 2010
2008 KAWASAKI KLR 650 MOTORCYCLE. CONSUMER STATES SEVERAL PROBLEMS WITH MOTORCYCLE AND HAS RECEIVED RECALLS *TGW SINCE PURCHASING THE MOTORCYCLE, THE CONSUMER HAD TO REPLACE THREE BATTERIES. WHILE CHANGING THE OIL FOR THE FIRST TIME, HE DISCOVERED THE ENGINE WAS CONSUMING EIGHT TO TEN OUNCES OF OIL PER THOUSAND MILES OF USE. THE CONSUMER CONTACTED THE MANUFACTURER AND WAS INFORMED THE OIL CONSUM
... PTION FELL WITHIN THE ACCEPTABLE RANGE AS SPECIFIED BY KAWASAKI ENGINEERS. THE CONSUMER BELIEVED THE PISTONS WERE TOO SMALL FOR THE CYLINDER BORE ON HIS BIKE. *JBRead more
Incident date: May 11, 2010
2008 KAWASAKI KLR 650 MOTORCYCLE. CONSUMER STATES SEVERAL PROBLEMS WITH MOTORCYCLE AND HAS RECEIVED RECALLS *TGW SINCE PURCHASING THE MOTORCYCLE, THE CONSUMER HAD TO REPLACE THREE BATTERIES. WHILE CHANGING THE OIL FOR THE FIRST TIME, HE DISCOVERED THE ENGINE WAS CONSUMING EIGHT TO TEN OUNCES OF OIL PER THOUSAND MILES OF USE. THE CONSUMER CONTACTED THE MANUFACTURER AND WAS INFORMED THE OIL CONSUM
... PTION FELL WITHIN THE ACCEPTABLE RANGE AS SPECIFIED BY KAWASAKI ENGINEERS. THE CONSUMER BELIEVED THE PISTONS WERE TOO SMALL FOR THE CYLINDER BORE ON HIS BIKE. *JBRead more
Incident date: Apr 30, 2010
THE 2009 KAWASAKI NINJA 650R MODELS VENT EXCESSIVE HEAT TO THE RIGHT SIDE OF THE MOTORCYCLE DURING OPERATION. MY HUSBAND AND I RECENTLY PURCHASED TWO NEW 2009 NINJA 650R MOTORCYCLES AND BOTH OF US EXPERIENCED SLIGHT BURNS TO OUR RIGHT CALVES AFTER RIDING FOR JUST 20 MINUTES. I WAS WEARING LONG, COTTON PANTS AND HE WAS WEARING SHORTS. HIS BURN WAS SLIGHTLY WORSE. WE SUBMITTED A COMPLAINT TO THE
... KAWASAKI DEALER AND SENT AN EMAIL TO KAWASAKI, BUT IT APPEARS NEITHER IS WILLING TO REMEDY THE SITUATION. *TRRead more
2 injured
Incident date: Mar 18, 2010
I HAVE A 1999 KAWASAKI VULCAN NOMAD. THE GEAR ON THE OIL PUMP STRIPED AND DID DAMAGE TO THE ENGINE. KAWASAKI KNOWS THAT THE GEAR FAILS. IT DID ON MY BIKE AT 57,000 MILES. IT IS IN THE KAWASAKI SHOP NOW AND WILL COST AROUND $2200 TO FIX. KAWASAKI HAS FIXED SOME BIKES BUT I WAS TOLD BY KAWASAKI THAT THEY STOPPED THIS LAST YEAR. I LIVE IN ARKANSAS AND WAS IN FLORIDA ON A TRIP WHEN I HAD THE PROBLEM.
... I LOADED IT IN A U-HAUL AND BROUGHT IT BACK HOME. KAWASAKI KNOWING THERE IS A PROBLEM WITH THIS AND DOING NOTHING TO FIX THE PROBLEM IS NO DIFFERENT THAT WHAT TOYOTA HAS DONE OVER THE PAST FEW YEARS. *TRRead more
Incident date: Mar 19, 2010
FUEL LINE COUPLING PULLED OUT OF FUEL TAP CAUSING A FUEL LEAK. NOTICED FUEL ODOR AND DROPS COMING FROM FUEL LINE CONNECTION TO FUEL TAP NIPPLE AND SUSPECTED A CRACKED LINE OR HOSE. WHEN I REMOVED THE FUEL HOSE FROM THE FUEL TAP THE ENTIRE NIPPLE PULLED OUT OF THE FUEL TAP BODY. THE FUEL TAP IS THE ON/OFF VALVE BODY RIGHT UNDER THE TANK. THE FUEL LINE FEEDS DIRECTLY FROM THE TAP BODY TO THE CAR
... BS AND LEAKAGE FALLS DIRECTLY ON THE HOT ENGINE. I PUSHED THE NIPPLE BACK INTO THE BODY OF THE CAST FUEL TAP BUT FEEL IT IS NOT AS SECURE AS IT SHOULD BE. HAPPENED ONE TIME. *TRRead more
Incident date: Dec 29, 2009
VALVE COVER GASKET AND O-RING FOR THE SENSOR ON THE FRONT OF THE ENGINE LEAKS OIL. OIL LEAKS DAILY. VALVE COVER GASKET AND O-RING NEEDS TO BE REPLACED. OIL LEAK CAN GREASE THE TIRES OF THE MOTORCYCLE AND CAUSE A SERIOUS INJURY OR DEATH. IN ADDITION, THE ENGINE CAN SEIZE FROM LACK OF OIL AND RUIN THE PRODUCT FOR THE OWNER. *TR
Incident date: Feb 22, 2010
CAMS AND TAPPETS GOING BAD IN A 2007 KAWASAKI ZX-6R A TICKING IS COMING FROM THE ENGINE THAT HAS BEEN ASSOCIATED WITH CAUSING FAILURE AND THE ENGINE TO SEIZE. (I AM NOT SURE OF MY VIN # BUT PLEASE CONTACT ME IF YOU NEED ME TO FIND IT). *TR
Incident date: Jul 2, 2008
APPLIED BRAKES ON A 2006 ZX1400 KAWASAKI TO NEGOTIATE A TURN IN THE ROAD. AT THAT TIME THE FRAME BROKE 3 TO 4 INCHES BEHIND THE TRIPLE CLAMPS. THIS CAUSED ME TO BE THROWN OVER THE HANDLEBARS AND ONTO THE ROAD IN THE WAY OF ONCOMING TRAFFIC. I WAS HOSPITALIZED FOR 2 DAYS. THE FRAME HAS 4 HOLES IN IT FOR AIRCLEANERS AND THE RAM AIR INDUCTION. I THINK THIS DESIGN MAY HAVE CONTRIBUTED TO THE FRAM
... E BREAKING AS IT MAY BE WEAK IN THIS AREA. THE BIKE WAS NOT REPAIRED AS IT WAS TOTALED BY THE INSURANCE COMPANY. *TRRead more
Crash
1 injured
Incident date: Jan 15, 2010
2008 KAWASAKI KLR 650 ENGINE USES AN ABNORMAL AMOUNT OF OIL, LEADING TO ENGINE SEIZURE/FAILURE/COSTLY DAMAGE. *TR
Incident date: Jan 1, 2010
TL* THE CONTACT OWNS A 2009 KAWASAKI VULCAN 1700 VOYAGER. HE STATED WHATEVER SPEED IN WHICH THE THROTTLE WAS ENGAGED, IT WOULD STAY STUCK IN POSITION. WHILE KILLING THE THROTTLE AT A STOP SIGN OR STOP-LIGHT, HE WOULD HAVE TO WAIT 10-12 SECONDS BEFORE HE COULD ENGAGE THE THROTTLE AND MOVE FROM THE STOP SIGN. THE VEHICLE WAS TAKEN BACK TO DEALER WHERE THEY ATTEMPTED TO ADJUST THE THROTTLE, TO NO AVA
... IL. THE FAILURE PERSISTED. THE VEHICLE WAS TAKEN BACK TO DEALER WHERE THEY COULD NOT DUPLICATE THE FAILURE. NO ADDITIONAL REPAIRS WERE MADE TO THE VEHICLE. THE FAILURE MILEAGE WAS 500 AND THE CURRENT WAS 3500. UPDATED 03/26/10. *LJ THE CONSUME STATED THE THROTTLE BECAME STUCK SEVERAL TIMES. THE DEALER ADJUSTED THE IDLE ONE OF THE SEVERAL TIMES. UPDATED 05/13/10.*JBRead more
Incident date: Jan 27, 2010
TAIL LIGHT INOPERATIVE. FOR THE SECOND TIME SINCE I'VE OWNED THIS MOTORCYCLE MY TAIL LIGHT DOESN'T COME ON UNLESS I JIGGLE THE KEY BEFORE I RIDE IT. THIS MORNING A HIGHWAY PATROL OFFICER HIT HIS SIREN TO GET MY ATTENTION AND TOLD ME MY TAIL LIGHT WAS OUT AND TO GET IT FIXED. I HAD THE DEALER REPLACE THE IGNITION SWITCH LAST YEAR AND KNOW IT'S DOING IT AGAIN. THIS IS VERY DANGEROUS BECAUSE I LEAVE
... FOR WORK AT 5AM AND I COULD EASILY GET REAR ENDED DUE TO NO TAIL LIGHT. OF COURSE THE DEALER TELLS ME MY BIKE IS THE ONLY ONE THAT DOES THIS. *CNRead more
Incident date: Nov 27, 2009
THE WIRING HARNESS RUBBED IN TWO DIFFERENT PLACES ON THE MOTORCYCLE THAT LEAD TO A NEUTRAL LIGHT STAYING ON AND THE TURN SIGNAL TO NOT ACTIVATE. THE BIKE WIRING HARNESS HAD A PREVIOUS RECALL THAT WAS COMPLETED BY KAWASAKI ON MARCH OF 2009. KAWASAKI FACTORY REP. CAME IN TO THE DEALERSHIP TO INVESTIGATE AND TOOK PHOTOS AND SAMPLES OF THE FAILED COMPONENTS TO SEND BACK TO THE ENGINEERS. THEY R
... EPLACED THE WIRING HARNESS AND USED A NEW TYPE (UNKNOWN) OF PROTECTIVE COVERING ON IT. KAWASAKI WAS CONCERNED BECAUSE THEY HAVE BEEN NOTICING A SHARP INCREASE OF THIS ISSUE. THERE IS A MOTORCYCLE AT THE DEALERSHIP WITH THE SAME MILES/MODEL/YEAR THAT HAD THE SAME ISSUE AND HAD KILLED THE ENGINE WHILE AT SPEED ON THE HIGHWAY. *TRRead more
Incident date: Nov 20, 2009
I BOUGHT A MOTORCYCLE ON NOVEMBER 19. I USED IT AROUND LESS THEN 30 MILES. NEXT DAY WHEN I WANTED TO USE IT DID NOT RUN SO I CALLED THE AGENCY WHERE I BOUGHT THE MOTORCYCLE AND THEY PICK IT UP. IS BEEN 2 WEEKS SINCE THEY PICK IT UP AND THEY HAVE THE MOTORCYCLE ALL IN PARTS FIXING IT AND I TOLD THEM TO GIVE ME A NEW ONE AND THEY DON'T WANT IT. SO I TOLD THEM THAT I WANTED TO RETURN IT, AND THEY DON
... 'T WANT TO DO IT ETHER WAY. I NEED TO KNOW WHAT CAN I DO BECAUSE THEY ARE TELLING ME THAT IF I RETURN IT MY CREDIT WILL BE AFFECT IT. *TRRead more
Incident date: Oct 25, 2009
PURCHASED IN APRIL, 2009 AND INSTALLED SET OF AVON STORM MOTORCYCLE TIRES. THE REAR TIRE, SIZE 180/55ZR17 (DOT AT8E IC 3208) LESS THAN 3000 MILES AND ABOUT 6 MONTHS SINCE INSTALL BEGAN LOSING AIR. THIS WAS A SLOW LEAK THAT LOST AIR FASTER AS PRESSURE DROPPED. INVESTIGATION FOUND THAT BEAD AREA WAS LEAKING, CAUSED BY CORROSION AT FAIRLY EVEN INTERVALS AROUND THE BEAD AREA, ALONG WITH A GOUGE INTO T
... HE RIM AT THE SAME SPACING AS THE CORROSION. THERE APPEARS TO BE A SHARP STEEL WIRE JUST AT THE SURFACE OF THE BEAD WHERE IT MATES TO THE RIM. TIRE WAS INSTALLED USING MURPHY'S TIRE LUBE, AND IS USED ON ALL MY TIRE CHANGES WITHOUT PROBLEM. THE CORROSION SEEMS TO BE COMING FROM THE TIRE BEAD. IT CREATES AN UNSAFE CONDITION THAT COULD CAUSE TIRE PRESSURE FAILURE, POSSIBLY A LOSS OF CONTROL AND SUBSEQUENT CRASH WITH POSSIBILITY OF INJURY OR DEATH. I AM TAKING THE TIRE TO THE DISTRIBUTOR FOR EXCHANGE. I DO NOT KNOW IF THE TIRE WOULD BE AVAILABLE FROM THEM, THEY WOULD HAVE TO KEEP IT FOR EXCHANGE. *TRRead more
Incident date: Oct 30, 2009
VALVE COVER GASKET AND O-RING FOR THE SENSOR ON THE FRONT OF THE ENGINE LEAKS OIL. OIL LEAKS DAILY. VALVE COVER GASKET AND O-RING NEEDS TO BE REPLACED. OIL LEAK CAN GREASE THE TIRES OF THE MOTORCYCLE AND CAUSE A SERIOUS INJURY OR DEATH. *TR
Incident date: Jun 9, 2009
ON A RECENT TRIP, I SPENT SOME TIME IN NORTH CAROLINA ON HWY 129. A CERTAIN SECTION OF THIS ROAD IS KNOWN FOR IT'S CURVES. AFTER SEVERAL TRIPS ALONG THIS HIGHWAY AND SOME HARD BRAKING, A NOTICEABLE PULSING OF THE BRAKE LEVER DEVELOPED AND OCCURRED ON ALL SUBSEQUENT STOPS. THE EFFECT WAS MOST DISCONCERTING DURING LIGHT BRAKING IN CORNERS (IT SEVERELY ALTERED THE FEEL OF THE MOTORCYCLE DURING CORN
... ERING) BUT ALSO AFFECTED HEAVY STRAIGHT-LINE BRAKING, MAKING THE BIKE SHUDDER. THE PULSING WAS EVIDENT FOR THE REMAINDER OF MY TRIP (1500 MILES). AFTER RETURNING HOME, I IMMEDIATELY TOOK THE BIKE TO THE DEALER. AFTER A CONVERSATION WITH THE MANUFACTURER, THE DEALER AGREED TO REPLACE THE ROTORS AND THE PULSING VANISHED. THE DEALER RELATED TO ME THAT THE MANUFACTURER REPRESENTATIVE HAD ADMITTED THAT THE ROTORS WERE UNDERSIZED FOR THE BIKE. IN MY ESTIMATION, THIS IS TRUE; THE SAME ROTORS ARE USED ON A MUCH LIGHTER VERSION OF THIS BIKE. THE REPLACED ROTORS ARE IN MY POSSESSION. *TRRead more
Incident date: Oct 2, 2009
THE CURRENT BRAKE PADS HAD 9000 MILES ON THEM, VERY BROKEN IT WITH PLENTY OF FREE PLAY. WHEEL SPINS FINE WHEN BRAKES NOT APPLIED. REAR BRAKE DRAGGING ALMOST TO LOCK UP. BURNED THE ROTOR AND MELTED THE BRAKE PADS. THIS HAPPENED VERY SUDDENLY AFTER ONE DAYS RIDE. WHEN NOTICED THE REAR WHEEL STILL WAS FAIRLY FREE SPINNING. SOMETHING IN THE BRAKE SYSTEM CAUSED THIS. *TR
Incident date: Oct 13, 2009
FRONT DISC ROTORS WARPED AS A RESULT OF RIDING THROUGH WATER DURING STORM. CARE WAS BEING USED DUE TO CONDITIONS SO SPEED AND BRAKING EFFORT WAS LOW. ROTOR WARPING CAUSED HEAVY PULSING DURING BRAKING REDUCING DIRECTIONAL STABILITY AND INCREASING STOPPING DISTANCE. ODOMETER ONLY READ 8000 MILES. ROTORS ARE BEING REPLACED BY DEALER UNDER WARRANTY BUT KAWASAKI HAS NOT ACKNOWLEDGED THIS IS AN ISSU
... E. RESEARCH OF WEB FORUMS FOR THIS MOTORCYCLE REVEALED THIS IS A RECURRING ISSUE WITH KAWASAKI CONCOURS 14 WITH MULTIPLE REPLACEMENTS OF ROTORS BEING REPORTED BY SEVERAL INDIVIDUALS. SUSPECTED CAUSE IS BRAKE ROTOR MATERIAL HAVING INSUFFICIENT HEAT RESISTANCE AND ROTOR SIZE FOR WEIGHT OF BIKE. *TRRead more
Incident date: Oct 20, 2009
VALVE COVER GASKET LEAKS OIL ONTO HEADERS WHICH BEGINS SMOKING AND POSES A FIRE /ENVIRONMENTAL HAZARD. OIL ALSO SPRAYS ONTO TIRES CAUSING A LOSS OF TRACTION. THIS EQUIPMENT MALFUNCTION POSES A SERIOUS SAFETY HAZARD TO THE RIDER AND OTHERS. *TR
Incident date: Jul 26, 2009
TL* THE CONTACT OWNS A 2006 KAWASAKI VN1500T6F MOTORCYCLE. WHEN DRIVING THE VEHICLE INTERMITTENTLY STALLS WITHOUT ANY PRIOR WARNINGS. THE VEHICLE WAS TAKEN TO THE DEALER, AND A TECHNICIAN STATED THAT THE ECM NEEDED TO BE REPLACED AT AN EXPENSE OF $1200.00. THE DEALER THEN ADDED THAT THE FAILURE WAS COMMON FOR THIS MODEL TYPE. THE FAILURE MILEAGE WAS 20,000.
Incident date: Oct 11, 2009
NEW 09 KAWASAKI KLR650 BOUGHT FROM RIDERSVILLE CYCLE IN BERKELEY SPRINGS, WV. ON INITIAL RIDE OIL DRAIN PLUG CAME OUT, DRAINING OIL, LEADING TO ENGINE SEIZING WHILE TRAVELING AT 55MPH, BUT FOR THE QUICK REACTIONS OF THE RIDER, A SERIOUS ACCIDENT WOULD HAVE PURSUED. DEALER/MANUFACTURER ERROR FOR NOT CHECKING BOLT TIGHTNESS, AS 2 QUARTS OF OIL HAD TO BE ADDED TO BIKE UPON PICKUP, INDICATING THE BOLT
... WAS ALREADY LOOSE AND OIL HAD LEAKED OUT, AS THE BIKES ARE DELIVERED FULL ACCORDING TO KAWASAKI. OIL CAPACITY OF BIKE IS 2.6 QTS. OR MANUFACTURE DEFECT IN DESIGN OF BIKE, BY NOT BUILDING IT WITH A SKID PLATE THAT PROTECTS THE BOLT AND BOTTOM OF CRANKCASE FROM IMPACT. SOMETHING THEY READILY ADMIT BY SELLING AN ACCESSORY SKID PLATE THAT COVERS THE BOLT, BUT WITH NO MENTION OR WARNING THAT IT SHOULD BE ADDED TO THE BIKE. *TRRead more
Incident date: Jul 10, 2009
2008 KAWASAKI VERSYS MOTORCYCLE MIRRORS COME LOOSE AND SPIN WHILE UNDERWAY. OCCURS RANDOMLY AFTER RE-ALIGNMENT AND TIGHTENING INTERNAL AND EXTERNAL NUTS. THIS IS A MAJOR SAFETY CONCERN WHEN RIDING THIS MOTORCYCLE AND THE MANUFACTURER/DEALER SHOULD REPLACE THE EXISTING MIRRORS WITH ONES THAT DO NOT COME LOOSE. *TR
Incident date: Sep 30, 2009
2009 KAWASAKI VERSYS MOTORCYCLE LEFTHAND MIRROR COMES LOOSE AND SPINS WHILE UNDERWAY. OCCURS APPROXIMATELY EVERY RIDE AT HIGHWAY SPEEDS, EVEN AFTER RE-ALIGNMENT AND TIGHTENING INTERNAL AND EXTERNAL NUTS. *TR
Incident date: Sep 30, 2009
2009 KAWASAKI VERSYS MOTORCYCLE LEFTHAND MIRROR COMES LOOSE AND SPINS WHILE UNDERWAY. OCCURS APPROXIMATELY EVERY RIDE AT HIGHWAY SPEEDS, EVEN AFTER RE-ALIGNMENT AND TIGHTENING INTERNAL AND EXTERNAL NUTS. *TR
Incident date: Sep 28, 2009
I HAVE A 2008 KAWASAKI VERSYS AND THE MIRRORS MOVE AROUND,THEY WILL NOT STAY AT A FIXED POINT. I THINK IT IS A SAFETY ISSUE ND WOULD LIKE KAWASAKI TO FIX THIS PROBLEM. *TR
Incident date: May 1, 2009
2009 KAWASAKI VERSYS MOTORCYCLE MIRRORS COME LOOSE AND SPIN WHILE UNDERWAY. OCCURS APPROXIMATELY EVERY 300 MILES AFTER RE-ALIGNMENT AND TIGHTENING. *TR
Incident date: Jul 28, 2009
ON MY WIFE'S 2009 KAWASAKI KL250G9 SUPER SHERPA MOTORCYCLE,THE SHIFT LEVER ON THE TRANSMISSION FELL OFF WITHIN 100 MILES AFTER PURCHASING...I AM OWNER/MODERATOR OF A KL250G9 GROUP WITH 700 MEMBERS,,,AND HAVE REPORTS OF ALMOST A DOZEN OTHER 2009 SUPER SHERPA OWNERS WITH THE SAME PROBLEM...LUCKILY MY SHIFTER WAS FOUND ON THE SIDE OF THE ROAD AND NOT IN SOMEBODY'S WINDSHIELD CAUSING A WRECK..MY WIFE
... WAS RIDING THIS BIKE WHEN THE SHIFTER FELL OFF,,SHE ALSO PANICKED AND ALMOST WRECKED WHEN SHE TRIED TO STOP AS SHE HAD NO WAY TO DOWN SHIFT THE MOTORCYCLE..THIS IS A STREET LEGAL MOTORCYCLE,,THE SHIFTER MAY LOOK LIKE ITS INSTALLED,,BUT IT IS NOT INSTALLED ALL THE WAY ON AS THE BOLT THAT HOLDS THE SHIFTER ON IS NOT IN THE PROPER GROOVE TO HOLD IT ONTO THE SHAFT OF THE TRANSMISSION.(THE SHAFT HAS A GROOVE THE BOLT GOES IN).....THE PART NUMBER FOR THIS SHIFTER IS KAWASAKI#13242-1344(LEVER-ASSY-CHANGE,PEDAL)THE BOLT IS PART#132BD0620(BOLT-FLANGED-SMALL,6X20) I ALSO WENT BACK TO MY DEALER AND SEEN ANOTHER SUPER SHERPA ON HIS SHOWROOM FLOOR WITH THE SAME PROBLEM,,'SHIFTER NOT INSTALLED PROPERLY',,AGAIN,THIS SHIFTER LOOKS LIKE IT IS ON THE SHAFT OF THE TRANSMISSION,,BUT THE BOLT THAT HOLDS IT ON,,IS NOT IN THE GROOVE AND WILL WORK ITS WAY OFF IN A FEW HUNDRED MILE OR LESS AND CAN CAUSE DAMAGE OR INJURY TO THE RIDER OR BYSTANDER..I MYSELF,HAVE TOLD EVERYBODY ON MY SUPER SHERPA GROUP ABOUT THE SHIFT LEVER PROBLEM ON THE 2009 SUPER SHERPA BIKE TO LOOSEN THEIR BOLT,,REMOVE BOLT AND PUSH THE SHIFT LEVEL ALL THE WAY ON THE SHAFT,,THEN RE-INSTALL THE BOLT AND TORQUE,,,,.PLEASE ADVISE,,*TRRead more
Incident date: Aug 7, 2009
2000 KAWASAKI VULCAN--1500 TIRE STARTED TO GO FLAT WHILE DRIVING ON THE OHIO TURNPIKE. DRIVER STEERED THE MOTORCYCLE OFF THE ROAD WHERE IT THREW BOTH PASSENGERS. *KB OHIO TRAFFIC CRASH REPORT # 10-0580-89
Crash
2 injured
Incident date: Jul 19, 2009
I HAVE A 2007 ZX6R KAWASAKI WITH ONLY 1700 MILE ON IT AND I HAVE NOTICED MY HEAD GASKET LEAKS AND A TAPPING NOISE IN THE ENGINE. I DON'T KNOW IF THIS IS SAFE. IF THE ENGINE LOCKS UP AT HIGH SPEEDS THEN IT HURT AND POSSIBLE KILL ME. IT DON'T SOUND TO SAFE. *TR
Incident date: Jun 2, 2009
TL*THE CONTACT OWNS A 2008 KAWASAKI CONCOURS 14 MOTORCYCLE. THE CONTACT STATED THAT THE FRONT BRAKE ROTORS WARP DURING APPLICATION, THUS REDUCING BREAKING CAPABILITY. BRAKE FAILURE CAN CAUSE AN INCREASE IN STOPPING DISTANCES, WHICH INCREASES THE RISK OF VEHICLE CRASH. THE VEHICLE WAS TAKEN TO THE DEALER AND A TECHNICIAN STATED THAT THE COMPONENTS WOULD NOT BE REPLACED UNDER WARRANTY. AS OF CURREN
... T DATE THE VEHICLE HAS NOT BEEN REPAIRED.THE FAILURE MILEAGE WAS 12,000. THE CURRENT MILEAGE WAS UNKNOWN. UPDATED 09/25/09 *BFRead more