Showing 926 complaints for GRAND DESIGN
Incident date: May 2, 2017
LEAKING AXEL SEALS CAUSING GREASE TO COVER BRAKE SHOES, BRAKE MAGNETS AND DRUMS.
Incident date: Mar 31, 2017
AXLE SEALS LEAKED ALLOWING GREASE TO ENTER BRAKE DRUMS AND COAT SHOES, MAGNET AND DRUM. CONFIRMED BY LIPPERT COMPONENTS WHILE VEHICLE WAS AT GRAND DESIGN SERVICE SHOP.
Incident date: Apr 3, 2017
THE WIRING FOR THE ELECTRIC TRAILER BRAKES ARE NOT IN ANY PROTECTIVE COVER AND ARE IN DIRECT CONTACT WITH THE SUSPENSION, FREE TO MOVE AND CHAFE. WHEN ANY OF THE 12 VOLT POWER WIRES RUBS THROUGH AND THE BRAKES ARE APPLIED IT WILL CREATE A DEAD SHORT, BLOWING THE FUSE IN THE TOW VEHICLE AND LEAVING THE DRIVER WITH A 15,500 POUND TRAILER WITH NO BRAKES TO AID IN STOPPING. THE ATTACHED PICTURES ARE O
... F THE DRIVERS SIDE.Read more
Incident date: Apr 3, 2017
THE WIRING FOR THE ELECTRIC TRAILER BRAKES ARE NOT IN ANY PROTECTIVE COVER AND ARE IN DIRECT CONTACT WITH THE SUSPENSION, FREE TO MOVE AND CHAFE. WHEN ANY OF THE 12 VOLT POWER WIRES RUBS THROUGH AND THE BRAKES ARE APPLIED IT WILL CREATE A DEAD SHORT, BLOWING THE FUSE IN THE TOW VEHICLE AND LEAVING THE DRIVER WITH A 15,500 POUND TRAILER WITH NO BRAKES TO AID IN STOPPING. THE ATTACHED PICTURES ARE O
... F THE DRIVERS SIDE.Read more
Incident date: Apr 2, 2017
GREASE GETTING PAST THE SEALS FROM THE BEARINGS. THIS WAS PRESENT ON ALL OF THE WHEELS ON 5TH WHEEL AFFECTING THE BRAKES. UPON INSPECTION GREASE WAS PRESENT ON ALL THE BRAKES AFFECTING THE STOPPING EFFECTIVENESS. TOTALLY UNACCEPTABLE THIS COMPANY KNOWS ABOUT THIS PROBLEM AND HAS NOT CORRECTED IT.
Incident date: Apr 1, 2017
THE GREASE SEALS ON THE DRUMS LEAKED FROM THE FACTORY AND ALLOWED THE BRAKES TO BE CONTAMINATED. MORE DETAILS ARE AT HTTP://WWW.GRANDDESIGNOWNERS.COM/FORUM/SHOWTHREAD.PHP/8531-POLL-HOW-MANY-OF-YOU-HAVE-HAD-YOUR-GREASE-SEALS-FAIL?P=104942&VIEWFULL=1#POST104942
Incident date: Mar 19, 2017
THE CURB SIDE ELECTRIC DRUM BRAKES ON BOTH AXLES OF OUR TANDEM AXLE FIFTH WHEEL RV ARE GREASED AND HAVE FAILED. THE ROOT CAUSE SEEMS TO BE THE FAILURE OF THE DOUBLE LIP INNER GREASE SEAL. IT ALLOWS GREASE INTO THE BRAKE ASSEMBLY WHERE IT IS FLUNG ABOUT SATURATING THE SHOES AND SPLATTERING ON FRICTION SURFACES. THE ATTACHED PICTURES SHOW THE SHOES AND ELECTROMAGNETS ARE COVERED IN GREASE AS IS THE
... WHEEL HUB, ARMATURE AND MISCELLANEOUS BRAKE COMPONENTS. THE RESULT WAS NEAR TOTAL LOSS OF TRAILER BRAKING ON THAT SIDE OF THE RV PLACING OUR LIVES AND THAT OF OTHERS IN DANGER IN BOTH HIGHWAY AND URBAN DRIVING. BOTH ELECTROMAGNETS ON THE CURB SIDE FELL OUT OF THEIR RESPECTIVE ASSEMBLIES WHEN THE HUBS WERE PULLED SUGGESTING THE RETAINERS HAD EITHER BEEN LEFT OFF OR HAD FALLEN OUT AT SOME POINT. NO RETAINERS WERE RECOVERED. IN GENERAL DRIVING AND BRAKING SCENARIOS IN THE CITY AND ON HIGHWAYS, WE HAVE EXPERIENCED SIGNIFICANT LACK OF ASSISTIVE BRAKING FROM THE RV TRAILER. IN REMOVING THE FACTORY BRAKE HUBS RECENTLY, WE DISCOVERED GREASE ALL OVER TWO OF THE FOUR BRAKE ASSEMBLIES. THIS FAILURE IS COMMON ACROSS THE RV INDUSTRY ACCORDING TO THE OWNER'S FORUMS. A POLL ON THE GRAND DESIGN OWNER'S FORUM LISTS 136 OWNERS AT THE TIME OF THIS WRITING THAT HAVE HAVE HAD SOME OR ALL OF THEIR FACTORY BRAKES FAIL DUE TO INNER GREASE SEAL FAILURES. HTTP://WWW.GRANDDESIGNOWNERS.COM/FORUM/SHOWTHREAD.PHP/8531-POLL-HOW-MANY-OF-YOU-HAVE-HAD-YOUR-GREASE-SEALS-FAIL?P=104366#POST104366 SINCE THIS FAILURE IS HIDDEN FROM VIEW, WE CANNOT BE PRECISE AS TO WHEN THE FAILURES OCCURRED. OUR SEALS FAILED SOMETIME BETWEEN DELIVERY FROM THE FACTORY TO THE DEALER IN EARLY MAY 2016 TO MARCH 19TH OF 2017 WHEN WE PUT OUR RV IN STORAGE. WE HAVE DRIVEN IT ABOUT 5000 MILES OVER THAT TIME. THE FAILED BRAKE HUBS WERE PULLED BETWEEN MARCH 25 AND MARCH 26TH.Read more
Incident date: Jan 12, 2017
WITH LESS THAN 3000 MILES, THE WHEEL GREASE SEALS HAVE LEAKED CONTAMINATING THE TRAILER BRAKES. RESULTED IN REDUCED BRAKING ABILITY. POTENTIAL SAFETY PROBLEM REDUCING TRAILER BRAKES EFFECTIVE STOPPING POWER.
Incident date: Jan 12, 2017
WITH LESS THAN 3000 MILES, THE WHEEL GREASE SEALS HAVE LEAKED CONTAMINATING THE TRAILER BRAKES. RESULTED IN REDUCED BRAKING ABILITY. POTENTIAL SAFETY PROBLEM REDUCING TRAILER BRAKES EFFECTIVE STOPPING POWER.
Incident date: Jan 12, 2017
WITH LESS THAN 3000 MILES, THE WHEEL GREASE SEALS HAVE LEAKED CONTAMINATING THE TRAILER BRAKES. RESULTED IN REDUCED BRAKING ABILITY. POTENTIAL SAFETY PROBLEM REDUCING TRAILER BRAKES EFFECTIVE STOPPING POWER.
Incident date: Feb 27, 2017
WE WERE ON A TRIP FROM CALIFORNIA TO TEXAS AND THE GREASE SEALS ON ALL 4 WHEELS FAILED AND CONTAMINATED THE BRAKES. I HAVE OWNED THE VEHICLE FOR 1 MONTH AND IT HAD LESS THAN 1,200 MILES ON IT.
Incident date: Feb 27, 2017
WE WERE ON A TRIP FROM CALIFORNIA TO TEXAS AND THE GREASE SEALS ON ALL 4 WHEELS FAILED AND CONTAMINATED THE BRAKES. I HAVE OWNED THE VEHICLE FOR 1 MONTH AND IT HAD LESS THAN 1,200 MILES ON IT.
Incident date: Nov 5, 2016
AXLE BEARING GREASE LEAKED PAST THE AXLE GREASE SEALS AND COATED THE BRAKE DRUMS AND BRAKE SHOES CAUSING A LOSS OF BRAKING ABILITY.
Incident date: May 30, 2016
AT ABOUT 2000 MILES I NOTICED AN OILY SUBSTANCE LEAKING ONTO OUR WHEELS OF OUR TRAVEL TRAILER. AT THE SAME TIME THERE WAS A NOTICEABLE DECREASE IN THE BREAKING ABILITY WHEN PULLING THE 5TH WHEEL. UPON INSPECTION OF THE WHEELS AND PULLING OFF THE BREAK DRUMS, THERE WAS LEAKING SEALS AND THE BREAKS WERE CONTAMINATED WITH GREASE. OBVIOUSLY THIS WAS A DEFINITE SAFETY ISSUE THAT SHOULD BE BROUGHT T
... O YOUR ATTENTION.Read more
Incident date: May 30, 2016
AT ABOUT 2000 MILES I NOTICED AN OILY SUBSTANCE LEAKING ONTO OUR WHEELS OF OUR TRAVEL TRAILER. AT THE SAME TIME THERE WAS A NOTICEABLE DECREASE IN THE BREAKING ABILITY WHEN PULLING THE 5TH WHEEL. UPON INSPECTION OF THE WHEELS AND PULLING OFF THE BREAK DRUMS, THERE WAS LEAKING SEALS AND THE BREAKS WERE CONTAMINATED WITH GREASE. OBVIOUSLY THIS WAS A DEFINITE SAFETY ISSUE THAT SHOULD BE BROUGHT T
... O YOUR ATTENTION.Read more
Incident date: Feb 23, 2017
WHEEL GREASE SEALS ARE LEAKING ON THE NEW TRAILER (2 OF 4 SEALS). THIS IS A NEW TRAILER AND I HAVE ONLY PUT ON ABOUT 50 MILES. THERE HAS BEEN NUMEROUS COMPLAINTS ON THIS ISSUE WITH GRAND DESIGN TRAILERS.
Incident date: Feb 23, 2017
WHEEL GREASE SEALS ARE LEAKING ON THE NEW TRAILER (2 OF 4 SEALS). THIS IS A NEW TRAILER AND I HAVE ONLY PUT ON ABOUT 50 MILES. THERE HAS BEEN NUMEROUS COMPLAINTS ON THIS ISSUE WITH GRAND DESIGN TRAILERS.
Incident date: Feb 2, 2017
BRAND NEW 2016 NEVER TOWED BY ME. TRAILER DELIVERED BY DEALER. ALL 4 BRAKES COVERED IN GREASE. WELL KNOWN PROBLEM. NO ACTION BY MANUFACTURE
Incident date: Feb 9, 2017
LEAKING GREASE SEALS ON BOTH PASSENGER SIDE AXLES CONTAMINATING BRAKE SHOES. I HAD DEALER PULL THE BRAKE DRUMS PRIOR TO DELIVERY OF OUR NEW TRAILER AND WE FOUND GREASE CONTAMINATION. THE TRAILER ONLY HAD BEEN TRANSPORTED FROM INDIANA TO FLORIDA DEALER.
Incident date: Nov 10, 2016
PURCHASED NEW IN 2015. FOLLOWING 4000 TO 5000 MILES OF TRAVEL, I EXPERIENCED BRAKE FAILURE ON TWO OF THE FOUR WHEELS ON THIS FIFTHWHEEL RV TRAILER. WENT TO MECHANIC AND REVEALED ALL FOUR SETS OF BRAKES SATURATED WITH GREASE FROM FAILED WHEEL BEARING GREASE SEALS. TWO OF THE BRAKE MAGNETS WOULD NOT FUNCTION DUE TO A HEAVY LAYER OF GREASE. THIS IS ALL FACTORY INSTALLED PARTS THAT WERE NOT DUE FOR SE
... RVICE FOR ANOTHER 6000+ MILES. THIS TRAILER WEIGHS 15000 POUNDS. I WAS FORTUNATE TO CATCH THE PROBLEM BEFORE DESCENDING A STEEP GRADE WHERE DISASTER WAS SURELY WAITING.Read more
Incident date: Nov 4, 2015
BRAKES WERE CONTAMINATED WITH WHEEL BEARING GREASE, EITHER DAMAGED/FAULTY REAR WHEEL BEARING SEAL OR/AND SUBSTANDARD GREASE THAT LIQUEFIES. THE CAVITY IN THE HUB IS FILLED TO MAXIMUM CAPACITY WITH GREASE WHICH IS UNNECESSARY WHICH IS ANOTHER CONTRIBUTING FACTORY. THIS IS NOT AN ISOLATED INCIDENT AND HAS BEEN AN ISSUE FOR AT LEAST 6 YEARS. SUSPENSION ITEMS ARE PROVIDED BY LIPPERT (LCI). MY 2011 HE
... ARTLAND SUNDANCE 5TH WHEEL HAD THE SAME ISSUE. GREASE ON THESE BRAKES MAKES IT NEARLY NON FUNCTIONING AND A HUGE SAFETY ISSUE.Read more
Incident date: Nov 4, 2015
BRAKES WERE CONTAMINATED WITH WHEEL BEARING GREASE, EITHER DAMAGED/FAULTY REAR WHEEL BEARING SEAL OR/AND SUBSTANDARD GREASE THAT LIQUEFIES. THE CAVITY IN THE HUB IS FILLED TO MAXIMUM CAPACITY WITH GREASE WHICH IS UNNECESSARY WHICH IS ANOTHER CONTRIBUTING FACTORY. THIS IS NOT AN ISOLATED INCIDENT AND HAS BEEN AN ISSUE FOR AT LEAST 6 YEARS. SUSPENSION ITEMS ARE PROVIDED BY LIPPERT (LCI). MY 2011 HE
... ARTLAND SUNDANCE 5TH WHEEL HAD THE SAME ISSUE. GREASE ON THESE BRAKES MAKES IT NEARLY NON FUNCTIONING AND A HUGE SAFETY ISSUE.Read more
Incident date: Jan 17, 2017
I PURCHASED THIS 5TH WHEEL RV NEW IN APRIL OF 2016. I HAVE TOWED IT APPROXIMATELY 800 MILES. I FIGURE THAT BETWEEN DELIVERY FROM THE FACTORY TO THE DEALER IN RAYNHAM, MA AND MY PERSONAL USE THAT THERE IS ABOUT 1700 TOTAL MILES ON THIS RV. I HAVE BEEN MONITORING THE GRAND DESIGN OWNERS FORUM AND FREQUENTLY AN ISSUE WAS DISCUSSED ABOUT GREASE APPEARING ON THE BRAKE SHOES. BEING I OWN ONE, I DECID
... ED TO INSPECT THIS AREA TO SEE IF GREASE WAS GETTING ON MY BRAKES. I FOUND THAT THE GREASE FROM THE WHEEL BEARINGS WAS GETTING THROUGH THE REAR SEAL AND HAD STARTED SPREADING THROUGHOUT THE BRAKE SYSTEM. GREASE ON THE BRAKES OF A 15,000 LB TOWED VEHICLE WILL HINDER THE ABILITY STOPPING, PARTICULARLY IN THE EVENT OF A SUDDEN OR EMERGENCY CONDITION. THE COMPANY THAT MANUFACTURES THE AXEL AND ASSEMBLES THE COMPONENTS ASSOCIATED WITH THE GREASE AND BRAKES ARE LIPPERT. WHEN I CONTACTED THE DEALER THAT I PURCHASED THE RV FROM THEY STATED THEY WERE AWARE OF THE ISSUE AND THAT GRAND DESIGN, RV MANUFACTURER ALONG WITH LIPPERT WERE VERY WILLING TO REPAIR THIS PROBLEM. THE REAL ISSUE I FEEL IS THAT IF THIS IS A WELL-KNOWN PROBLEM, AND THE COMPANY IS WILLING TO FIX IT, IT IS VERY POSSIBLE THAT OWNERS RV'S WITH THE LIPPERT AXEL SYSTEM MAY NOT KNOW THERE IS A PENDING PROBLEM IF THEY DON'T HAVE FORUM ACCESS OR HAVE NOT BEEN NOTIFIED BY THE RV MANUFACTURER OF THIS PROBLEM. WHAT DOES IT TAKE TO "ENCOURAGE" THE MANUFACTURER TO MAKE A SINCERE RECALL NOTIFICATION SO THERE DOES NOT HAVE TO HAVE A DEATH OR LAWSUIT INVOLVED. I WAS NOT OTHERWISE INJURED BY THIS CONDITION, JUST INCONVENIENCED.Read more
Incident date: Jan 1, 2017
TL* THE CONTACT OWNS A 2017 GRAND DESIGN REFLECTION RV. THE CONTACT STATED THAT THERE WAS AN ABNORMAL PROPANE FUEL ODOR EMITTING FROM THE RV. THE RV WAS INSPECTED BY A SERVICE TECHNICIAN WHO STATED THAT THE FUEL LINE SHOWED EVIDENCE THAT A RODENT CHEWED THROUGH THE PROPANE FUEL LINE, WHICH NEEDED TO BE REPLACED. THE RV WAS REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAI
... LURE MILEAGE WAS 60.Read more
Fire
Incident date: Jan 7, 2017
THIS NEW VEHICLE, A 9000 LB UVW, WAS DELIVERED WITH BRAKES CONTAMINATED WITH GREASE RENDERING THEM INEFFECTIVE AND CREATING AN UNSAFE CONDITION. NO ACCIDENT OCCURED. THE BRAKES ARE GOING TO BE REPLACED. WHEEL BEARING GREASE BREACHED THE HUB SEALS, CONTAMINATING THE BRAKE DRUMS AND BRAKE SHOES.
Incident date: Apr 2, 2015
GREASE SEALS ON INNER HUB AND CAP ON OUTER HUB LEAKED GREASE INTO BRAKE SYSTEM AND CONTAMINATED THE BRAKES. COULD BE THE GREASE WAS TOO THIN, OVER PACKED OR GREASE SEALS DEFECTIVE. I HAVE CLEANED AND RESEALED MY BRAKES TWICE. LIPPERT WHO SUPPLIES THE AXLE AND BRAKE ASSEMBLIES TO GRAND DESIGN SENT ME NEW GREASE SEALS ONCE BUT DID NOT AGREE TO PAY FOR MY TIME AND OTHER SUPPLIES. I WAS ABLE TO CA
... TCH IT QUICK ENOUGH THAT THE BRAKE SHOES HAD NOT BEEN CONTAMINATED YET. WHEN THIS PROBLEM OCCURS THERE IS NO BRAKING ACTION ON THE TRAILER DUE TO THE CONTAMINATION THAT INCLUDES GREASE ON THE BRAKE MAGNETS WHICH DOES NOT ALLOW THE BRAKE TO WORK. THIS CONTAMINATION OCCURRED SOMETIME WITHIN THE FIRST YEAR OF OWNERSHIP. SINCE I HAVE REPLACED THE SEALS AND USED A GOOD WHEEL BEARING GREASE I HAVE NOT HAD A RECURRENCE OF BRAKE FAILURE. THIS CONDITION CAUSES BRAKING LOSS ON THE TRAILER BRAKES THAT RESULTS IN AN UNSAFE CONDITION THAT CAN LEAD TO PROPERTY DAMAGE AND INJURY OR DEATH. GRAND DESIGN AND LIPPERT ARE BOTH AWARE OF THIS CONDITION BUT HAVE ONLY OFFERED TO PROVIDE PARTS TO CORRECT THE CONDITION BUT BASED ON OTHER OWNERS REPORTS OVER THE LAST 3 YEARS HAVE DONE NOTHING TO CORRECT THE PROBLEM. DATE BELOW IS APPROXIMATERead more
Incident date: Dec 16, 2016
JUST PURCHASED AN NEW TRAVEL TRAILER. MANY, MANY REPORTS OF LCI AXLE SEALS LEAKING AND DISPERSING GREASE ON BRAKE ASSEMBLIES. SURE ENOUGH, DEALER HAD TO REPLACE TWO OF FOUR BRAKE ASSEMBLIES, AS WELL AS ALL FOUR SEALS AS THEY ALL HAD LEAKED (TRAILER WAS NEW, JUST DROVE TO DEALER FROM FACTORY). THIS ISSUE NEEDS TO BE CORRECTED BEFORE SOMEONE IS HURT.
Incident date: Dec 13, 2016
A JUST PURCHASED NEW REFLECTION 337RLS THAT HAS A 11/30/16 DATE IN THE VEHICLE INFORMATION SHEET AND 11/24/16 DATE ON THE SERIAL NUMBER DATA SHEET. THE ONLY MILES ON THE UNIT WERE THE DELIVERY MILES FROM THE PLANT TO THE DEALER IN COLORADO AND THE ~400 MILES ADDED TO THOSE. ON THE TRIP HOME (THE 400 MILES), THE ELECTRIC BREAKS BECAME SIGNIFICANTLY LESS EFFECTIVE TO THE POINT WHERE THE BRAKE CO
... NTROLLER GAIN HAD TO BE SET TO ITS MAXIMUM LEVEL RESULTING IN LIMITED 5TH BREAKING. THE DISCOVERY WAS SIGNIFICANTLY NERVE-RACKING AS DISCOVERY HAPPENED WHEN EXITING THE INTERSTATE AT 65MPH AND A DOWN HILL RAMP! AT THAT TIME, THE GAIN ON THE BRAKE CONTROLLER WAS SET TO THE PREVIOUS SUFFICIENTLY WORKING LEVEL OF 5 (50% OF MAX). AFTER FURTHER INVESTIGATION, THE GREASE SEALS WHERE DISCOVERED TO BE BAD ON BOTH AXELS. THIS IS A VERY DANGEROUS ISSUE AS DISCOVERY OF A LACK OF BRAKES ON THE TOWED VEHICLE CAN OCCUR AT ANYTIME WITHOUT WARNING.Read more
Incident date: Nov 16, 2016
MY RV IS ONLY 9 MONTHS OLD AND IT IS ON CITY POWER. LIGHTS WITH MOTION SENSING- THE LIGHT IN THE MOTION SENSING POSITION, STARTED TO SMOKE AND INDICATE FIRE WITHIN THE LIGHT ITSELF. MODEL #SD1510-PIR 12V DC, 4W SMD LED. ON GRAND DESIGNS WEB SITE IT INDICATES NOT TO USE THE LIGHT PICTURED AND TO USE A DIFFERENT PART NUMBER. THEY ARE NO LONGER WANTING TO INSTALL THE ORIGINAL PART FOR SOME REAS
... ON. THE POTENTIAL FOR FIRE AND A DEATH ARE HIGH IF WE DON'T REMEDY THIS ISSUE. I WAS FORTUNATE ENOUGH TO BE PRESENT WHEN IT FAILED. I STILL HAVE 4 MORE OF THE SAME LIGHTS IN MY RV.Read more
Fire
Incident date: May 15, 2016
ALL FOUR AXLE SEALS WERE LEAKING ON THE TRAILER. THE LEAKING GREASE WAS SPRAYED ON THE WHEELS AND ALSO TWO HAD COATED THE BRAKES. THIS APPEARED AFTER I HAD TOWED THE TRAILER FOR 200 MILES AFTER TAKING IT NEW OFF OF THE DEALER LOT.
Incident date: May 15, 2016
ALL FOUR AXLE SEALS WERE LEAKING ON THE TRAILER. THE LEAKING GREASE WAS SPRAYED ON THE WHEELS AND ALSO TWO HAD COATED THE BRAKES. THIS APPEARED AFTER I HAD TOWED THE TRAILER FOR 200 MILES AFTER TAKING IT NEW OFF OF THE DEALER LOT.
Incident date: May 15, 2016
ALL FOUR AXLE SEALS WERE LEAKING ON THE TRAILER. THE LEAKING GREASE WAS SPRAYED ON THE WHEELS AND ALSO TWO HAD COATED THE BRAKES. THIS APPEARED AFTER I HAD TOWED THE TRAILER FOR 200 MILES AFTER TAKING IT NEW OFF OF THE DEALER LOT.
Incident date: Aug 15, 2016
LOSS OF BRAKING ABILITY WHILE TRAVELING, WHEN INVESTIGATING THE PROBLEM FOUND GREASE ON ALL FOUR BRAKE SETS. AXLE AND BRAKES ARE LIPPERT BRAND
Incident date: Jan 8, 2016
GREASE SEALS FAILING CAUSING AXLE GREASE TO COVER WHEELS AND BRAKE PADS. DEALER HAS REPLACED BOTH SETS OF SEALS ON BOTH SIDES OF BOTH TANDEM AXLES DUE TO THIS ISSUE. ONE SIDE WAS REPLACED IN JAN 2016, THE OTHER SIDE WAS REPLACED IN SEPT 2016.
Incident date: Oct 17, 2016
AT 1,850 MILES, THE BRAKES ON THIS UNIT WERE COMPLETELY SATURATED IN WHEEL BEARING GREASE CAUSING THEM TO BECOME INEFFECTIVE AT EVEN THE HIGHEST BRAKE CONTROLLER SETTING. ALL FOUR BRAKES WERE AFFECTED. A TRAILER OF THIS SIZE IS REQUIRED TO HAVE FUNCTIONING BRAKES. THE BRAKES ARE DESIGNED THAT THEY WILL STOP THE VEHICLE IF THE TRAILER BREAKS AWAY FROM THE TOW VEHICLE BY ACTIVATING A BATTERY CONT
... ROLLED BREAK AWAY SWITCH. HOWEVER, SINCE THE BRAKES ARE CONTAMINATED WITH GREASE, THE VEHICLE WILL NOT BE ABLE TO STOP IN A SAFE DISTANCE. THIS IS MY SECOND GRAND DESIGN VEHICLE EQUIPPED WITH LIPPERT MANUFACTURED BRAKES THAT ARE CONTAMINATED WITH GREASE.Read more
Incident date: Oct 30, 2016
GREASE LEAKING FROM AXLE SEALS WITH EXTENSIVE CONTAMINATION OF BRAKES ON 2 OUT OF 4 WHEELS. A 3RD WHEEL IS JUST STARTING TO SHOW SIGNS OF GREASE LEAKING PAST SEAL WITH ONLY THE START OF CONTAMINATION OF BRAKE PAD. LIPPERT AXLE AND BRAKE ASSEMBLIES. APPROXIMATELY 3,420 MILES SINCE MANUFACTURE OF TRAILER IN JUNE 2016. SAFETY CONCERN IS LOSS OF BRAKING ABILITY ON A TRAILER WITH A GVWR OF 11,995 L
... BS. CONTAMINATION NOTED ON OCTOBER 30, 2016 WHEN OWNER PERFORMED INSPECTION OF AXLE AND BRAKE ASSEMBLIES AFTER LEARNING OF NUMEROUS OTHER OWNERS WITH SIMILAR ISSUES ON THE ONLINE GRAND DESIGN OWNERS FORUM.Read more
Incident date: Oct 30, 2016
GREASE LEAKING FROM AXLE SEALS WITH EXTENSIVE CONTAMINATION OF BRAKES ON 2 OUT OF 4 WHEELS. A 3RD WHEEL IS JUST STARTING TO SHOW SIGNS OF GREASE LEAKING PAST SEAL WITH ONLY THE START OF CONTAMINATION OF BRAKE PAD. LIPPERT AXLE AND BRAKE ASSEMBLIES. APPROXIMATELY 3,420 MILES SINCE MANUFACTURE OF TRAILER IN JUNE 2016. SAFETY CONCERN IS LOSS OF BRAKING ABILITY ON A TRAILER WITH A GVWR OF 11,995 L
... BS. CONTAMINATION NOTED ON OCTOBER 30, 2016 WHEN OWNER PERFORMED INSPECTION OF AXLE AND BRAKE ASSEMBLIES AFTER LEARNING OF NUMEROUS OTHER OWNERS WITH SIMILAR ISSUES ON THE ONLINE GRAND DESIGN OWNERS FORUM.Read more
Incident date: Oct 4, 2016
A KNOWN PROBLEM ON MANY GRAND DESIGN UNITS, TOLD BY BOTH THE MANUFACTURER AND THE DEALER THAT PROBLEM HAS BEEN FIXED, AND THAT UPON DELIVERY, THE BRAKES ON MY NEW UNIT, DELIVERED ON 09/23/16, WERE CHECKED OUT, AND GREASE FREE. UPON ARRIVING AT MY HOME, ONE WEEK LATER, BRAKES ARE COVERED WITH GREASE AND MY RV SERVICE REPAIR CENTER SAID THE UNIT NEVER SHOULD HAVE BEEN DRIVEN AS IT IS UNSAFE. I A
... WAIT GRAND DESIGN'S RESPONSE, PHOTOS HAVE BEEN TAKEN, BUT AFTER REVIEWING ALL THE GREASED BRAKE COMPLAINTS ON THE GRAND DESIGN OWNERS FORUM, I DECIDED THIS PROBLEM IS LIFE THREATENING TO ALL OWNERS, NEW AND OLD, OF GRAND DESIGN RV'S, AND ALL SHOULD BE RECALLED.Read more
Incident date: Aug 14, 2016
MY 2016 357BHS HAS A STATED 7K GAWR. THE LCI AXLE IS 7K AND THE WESTLAKE TIRES ARE LISTED AT 3520 WHILE THE 6 LUG WHEELS ARE STAMPED WITH ONLY 3200 LBS WHICH GIVES ME 6400 GAWR AND NOT MEETING THE STATED 7K GAWR.
Incident date: Sep 13, 2016
ONLY 1700 MILES ON UNIT. FOUND AXLE GREASE SEALS BLOWN WITH GREASE ON BRAKES.
Incident date: Mar 20, 2016
THE WHEEL BEARING AXLE SEALS FAILED AFTER ABOUT 1,000 MILES OF TOWING WHICH CAUSED GREASE TO COVER THE BRAKE SHOES RESULTING IN AN ALMOST COMPLETE LOSS OF BRAKING. THIS IS A WIDELY KNOWN ISSUE WITH PARTS LIPPERT USES TO ASSEMBLE THE AXLES, WHEEL AND BRAKE ASSEMBLIES.
Incident date: Aug 20, 2016
AFTER READING ON THE GRAND DESIGN OWNERS FORUM ABOUT LEAKING GREASE SEALS ON THE WHEELS, I DECIDED TO DO AN INSPECTION OF MY BRAKES. I HAVE PUT ONLY 500 MILES ON MY TRAILER SINCE TAKING DELIVERY ON JUNE 8, 2016. I ASSUME THAT THE TRAILER WAS DELIVERED TO OREGON BY TOWING IT FROM THE FACTORY. I REMOVED THE RIGHT FRONT BRAKE DRUM AND SURE ENOUGH FOUND A FAILED GREASE SEAL AND GLOBS OF WHEEL BEARING
... GREASE ON THE DRUM, BRAKE SHOES AND MAGNET.Read more
Incident date: Jun 28, 2016
TRAILER WHEEL BEARING SEALS LEAKING GREASE, AND COATING BRAKE SHOES WITH GREASE. THREE OUT OF FOUR SEALS WERE LEAKING. REPLACED ALL GREASE SEALS AND REPACKED WHEEL BEARINGS.
Incident date: Jul 27, 2016
ON CURB SIDE WHEELS THERE WAS EXCESSIVE GREASE LEAKAGE INTO BOTH ELECTRIC BRAKE ASSEMBLIES. OBVIOUS SEAL/GREASE FAILURE. IN ADDITION ON REAR WHEEL, THE MAGNET ASSEMBLY WAS ALSO NOT SECURED AND "FELL OUT" WHEN HUB WAS TAKEN OFF. WAS ABLE TO CLEAN UP AND REPACK FRONT WHEEL, BUT REAR WHEEL WAS DAMAGED BEYOND REPAIR. PICTURES OF REAL WHEEL DAMAGE INCLUDED. PROBLEM IDENTIFIED DURING ROUTINE MAINTENA
... NCE, APPROXIMATELY 15,000 MILES ON RV. LIPPERT WAS THE MANUFACTURER OF THE AXLE/WHEEL ASSEMBLY THAT WAS INSTALLED ON THE SOLITUDE 379FL.Read more
Incident date: Jul 24, 2016
4 GOODYEAR MARATHON WERE INSTALLED ON OUR REFLECTION FIFTH WHEEL CAMPER. THE ORIGINAL TIRES ON THE CAMPER WERE EXCHANGED FOR THE GOODYEAR TIRES. DOT 2VUN1LHR4213 THROUGH 4813. ON JULY 24,2016 THE TIRES WERE ADJUSTED TO 80 PSI. AFTER ABOUT 65 MILES INTO OUR TRIP THE DRIVER SIDE FRONT TIRE EXPLODED AND SHEARED THE TREAD FROM THE TIRE. THE EXPLODING TIRE CAUSED $3700 WORTH OF DAMAGE AS QUOTED BY AN
... AUTHORIZED DEALER. THE TIRE WAS TURNED INTO AN AUTHORIZED GOOD YEAR DEALER AND A REPLACEMENT PROTOW TIRE WAS PURCHASED FOR $144. ON THE RETURN TRIP THE OTHER GOODYEAR MARATHON SAME SIDE SEPARATED. THIS TIRE WAS RETURNED TO GOODYEAR FOR EVALUATION. TIRE SIZE ST 235-80-16 LOAD RANGE E.DOT 2VUN 1LHR 4813 THE FIRST TIRE EXPLOSION WAS VIOLENT, THROWING FRAGMENTS INTO FOLLOWING TRAFFIC. ONE NEAR ACCIDENT WAS OBSERVED OF TRAFFIC TRYING TO AVOID THE SHARDS WITH THE CAR APPEARING TO GO SIDEWAYS. THE SECOND EXPLOSION WAS LESS VIOLENT BUT STILL LEFT LARGE CHUNKS IN THE HIGHWAY. STATE POLICE WERE CALLED FRO ASSISTANCE.Read more
Incident date: Jul 28, 2016
WHILE ROLLING DOWN THE HIGHWAY ALL FOUR OF THE WHEEL HUB SEALS LEAKED GREASE ALLOWING GREASE TO ESCAPE AND CONTAMINATE THE BREAKS DUE TO OVER FILLING AND POOR VISCOSITY GREASE. THIS ACCRUED OVER A PERIOD OF TIME TOWING THE TRAILER, THE ATTACHED PICTURE IS OF ONE OF THE HUBS ALL WERE THE SAME.
Incident date: Jul 7, 2016
TL* THE CONTACT OWNS A 2014 GRAND DESIGN SOLITUDE. WHILE THE VEHICLE WAS STATIONARY, THE SEAL ON THE AXLE SPREAD GREASE ON THE BRAKES AND CAUSED THEM TO MALFUNCTION. THE VEHICLE WAS TAKEN TO BE REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE ISSUE. THE VIN WAS INVALID. THE FAILURE MILEAGE WAS APPROXIMATELY 2,300.
Incident date: Jun 24, 2016
AXLE BEARING GREASE LEAKS ONTO BRAKE SHOES AND ELECTRIC BRAKE MAGNET MECHANISM, MAKING BRAKES LESS EFFECTIVE INCREASING BRAKING DISTANCE SUBSTANTIALLY, THIS OCCURS WHENEVER USING THE BRAKES, THE BRAKES ARE ADJUSTED PROPERLY.
Incident date: May 15, 2016
TL* THE CONTACT OWNED A 2016 GRAND DESIGN REFLECTION RV. THE VEHICLE CAUGHT FIRE WHILE PARKED. A FIRE REPORT WAS NOT FILED. THE FIRE WAS EXTINGUISHED BY THE FIRE DEPARTMENT. THE CONTACT WAS INFORMED BY THE FIRE MARSHALL THAT THE FIRE WAS CAUSED BY AN ELECTRICAL FAILURE. THERE WERE NO INJURIES. THE VEHICLE WAS DESTROYED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE VIN AND FAILURE MILEAG
... E WERE UNKNOWN.Read more
Fire
Incident date: May 15, 2016
GRAND DESIGN TRAVEL TRAILERS/5TH WHEELS USING LIPPERT AXLES. WHEEL SEAL FAILURE LETTING WHEEL BEARING GREASE CONTAMINATE THE BRAKE SHOES/PADS & ELECTRO MAGNETS. ALMOST COMPLETE LOSS OF BRAKING. EMERGENCY ACTIVATION COULD NOT STOP UNIT WITHIN 150 FEET AT 10MPH. SEALS WERE HARD WHEN REMOVED.